Engineers to Healthcare Industry INTERTECH EQUIPTECHNOLOGIES PVT. LTD. Company Presentation 2014 www.intertechequip.com Page 1
INTERTECH Production facility Total Fabrication Area 75,000 ft2 & Clean room Batch trial facility for major equipment s and machines manufactured by us In house Boiler & Purified Water generation system has further strengthened our claim for in house Batch trial validation & Process automation at FAT Stage only. Page 2
INTERTECH facilities Factory covered area covered facility. in a 75,000 sq. ft. Skilled personnel, employ 140 people. Design facilities, in house inspection facilities Skilled and experienced personnel to develop and manufacture quality equipments & machines in our organized factory at Mumbai & Ankleshwar (INDIA). Page 3
INTERTECH Office Support for Technocrats Page 4
INTERTECH Provides Chemical Food» Project management» Design services Processing & Packaging Section» Utility management» Qualification & Validation Cosmetic Pharma- ceutical Packing Page 5
Company Profile INTERTECH EQUIPTECHNOLOGIES PVT.LTD. was established in the year 2005. Member of India Pharmaceutical Equipment Associate. Headquarters in New Delhi, India. Regional offices & Works Centres in Mumbai, Ankleshwar Gujarat, India. International offices in Boston (USA), Kharkov (Ukraine), Moscow (Russia) & Istanbul (Turkey) Factory area in a 75,000 sq.ft. covered facility to manufacture all equipment s & machines for Pharma, Food & Cosmetics industries. Skilled personnel, employ 160 people. Design facilities, in house inspection facilities. International Experience USA, Europe, CIS, Far East countries. Page 6
Project Management Services INTERTECH offers full support to upgrade any project, new installation, or independent reviews at your facility and we help you to achieve time to market goals in Pharmaceutical, Cosmetic, Food, Chemical and other allied industries. Skilful, experienced management is vital for the success of any project. Our project teams provide total capability for project of any size. Each team brings together experts from many fields for the Turnkey Projects & Pilot Plants. Planning & Scheduling, Procurement and contract strategy Design management, Cost control Schedule control, Reporting and related aspects Page 7
Design Services INTERTECH has the resources to provide traditional design services as well as specialized capabilities in leading edge technologies. We also design the processes crucial to getting your products to the market and improving your operations. From production processes and technology, implementation to process controls and advanced systems. Process Engineering Utility Management Electrical Engineering Mechanical & Engineering and related aspects. Page 8
Utility Management services INTERTECH has experienced personnel in the process, utility management, project management energy conservation study, cost control techniques. These project management tools, along with our experience and facility of pilot plant study ensures a practically zero defect system in all undertakings that we do. Utility management services include: Constructability studies, Site supervision Safety and security, Materials control Facility management, Cost control & related aspects. Page 9
Qualification & Validation Services INTERTECH provides a full range of qualification and validation services as per GMP standard. Validation Master Plan (VMP) Process Validation (PV) Cleaning Validation (CV) Method Validation (MV) Instrument Calibration Operational Qualification (OQ) Protocols Performance Qualification (PQ) Protocols Process Qualification (PQ) User Requirements Specification (URS) GMP-Compliant Training Site Acceptance Testing (SAT) Design Qualification (DQ) Protocols Installation Qualification (IQ) Protocols Documentation for Qualification and Validation (DQV Basic) Factory Acceptance Testing (FAT) Page 10
Range of our products INTERTECH manufacturers and supplies : Pharmaceutical & Cosmetics Equipment s and Machines Chemical Equipment s Food Equipment & Machines Packaging machines Total Power handling system Page 11
Pharmaceutical & Cosmetic Equipment s and Machines Process lines for the production of Solid dosage forms Process lines for the production of Liquid dosage forms Process lines for the production of powders Process lines for the production of Sterile Liquid Solution Process lines for the production of Ointment/Cream Process lines for the production of Oil and water Process lines for the production of personal care products Secondary Packaging Complete Automation up to Shipper packing. Page 12
Processing section Solid Dosage Forms Manufacturing Plant High speed wet granulator (RMG) Fluid bed dryer & Rotary vacuum dryer Automatic Material Handing Device Tablet Coating system Film & Sugar Coat Pneumatic Conveying, Weighing & Charging of API Containment Hood- Dynamic for API Paste kettle Mills & Powder Siever Batch Blenders IPC Bin Washing System Docking System for Tablet Press Page 13
Processing section: Empty capsule sorter & loader De-dusting & polishing machine Filled & empty capsule sorter Online Metal detection & weight check Semi, manual, automatic capsule filling machine Empty capsule loader Tablet compressing machine Blister packing machine Strip packing machine Tablet counting & filling machine Dies & punches Solid Dosage Forms Packing Solution Page 14
Solid Dosage Form Granulation Section Granulation Division Page 15
Solid Dosage Form Blending Section Batch Blender Division Page 16
Solid Dosage Form Tablet Coating Section Tablet Coating Division Page 17
Solid Dosage Form Tablet Blister & Packing Section Page 18
Injection sterile process Solution Injection liquid preparation section SVP & LVP: Sterile solution mixer/magnetic mixer Online filtration system Sterile filling vessels WFI storage and looping Washing, filling, packing section: Washing, sterilization, filling, sealing line Labelling machine Blistering machine Blister cartooning machine Sterilization, WFI and utility section : Auto clave/steam sterilizer Terminal sterilizer Multi Column distillation plant for WFI Pure steam generator Page 19
Injection- Sterile Solution Mixing Section Magnetic Mixer Page 20
Liquid Syrup Plant Installation Manufacturing section: Sugar Syrup preparation cum batch mixing vessels Coarse & Fine filtration system Online disperser & homogenizer suspension Vacuum conveying of sugar Automated CIP system Syrup transfer pumps Vacuum Conveying, Weighing & charging of Sugar Automated CIP system Liquid Section-Secondary Packaging: Online Filled Bottle Level Check, Weigh check & Rejection system Liquid Bottles Collating & Sleeve shrink wrapping Automatic & Semi Automatic Case Packing Line Shipper Box full shrink packing Page 21
Liquid Dosage Form- Manufacturing Page 22
Liquid Dosage Form-Filling Filling & Packing Page 23
Manufacturing section : Aqueous & oil phase vessel Ointment batch mixing vessel Ointment transfer pumps Ointment Plant Manufacturing High speed homogenizer & disperser Pilot & laboratory scale batch mixer Filling & Packing section : Aluminium tube filling & closing machine Laminated plastic tube filling & sealing machine Jar / Container filling machine Carton Closing machine Double colour cream filler & sealer into tubes Carton Collating & Overwrapping Machine Automatic & Semi Automatic Case Packing Line Page 24
Ointment Plant - Manufacturing Page 25
Ointment Plant - Manufacturing Page 26
Ointment Plant Filling & Packing Page 27
Ointment Plant Packing CARTON CLOSING MACHINE DIVISION Page 28
Chemical Equipment Reactors Storage Tanks & Vessels Columns High Vacuum Distillation Unit Multipurpose R &D Pilot Plant Extraction plant Condensers Heat Exchangers Pressure Vessels and other process Equipment Rotary Valves Vacuum Evaporators Page 29
Food equipment & machines Complete Chocolate Manufacturing Plant Neutraceuticals & Food additives plant Tomato Ketch up & Mayonnaise manufacturing plant Fruit juice & jelly manufacturing plant Milk Dry Powder plant Page 30
INTERTECH Vision We will continue make Major Investments in our Knowledge base and plan to expand our cope of Services INTERTECH plans to continue to expand its operations throughout the CIS & Europe countries. The I NTERTECH concept as a High Quality supplier & service provider will be applied to all Future territories. Our Commitment is to our Partners and our Customers. We guarantee our work and will continue to stand by our Quality Standards Page 31
Contact as Mr. Akhilesh Sharma Managing Director Mob: +91-9810063713 E-mail: akhilesh@intertechequip.com Corporate Office: # 4, 3rd Floor, B-7 Vasant Arcade, Dr. Nelson Mandela Marg, Vasant Kunj, New Delhi, India 110070 Tel. +91-11-47697777 Fax. +91-11-26897238 E-mail: info@intertechequip.com Website: www.intertechequip.com Page 32
INTERNATIONAL CLIENT LIST Zdorovie Pharmaceutical Company, Ukraine Zdorovie Narodu Ltd-, Ukraine Tablet plant & Automatic Coating system on turnkey basis. Pilot plant of Tablet & Tablet compression machine Promtecencenergo Ltd., Kharkov, Ukraine Vifitex, Moscow, Russia Kanara Industrial corporation Malaysia A Pharma, USA, New jersy S.V. Pharmacia, Almaty, Kazakhstan Zdorovie Pharmaceutical Company, Ukraine Neopharmi Ltd.- Georgia Zdorovie Narodu Ltd-, Ukraine Zdorovie Pharmaceutical Company, Ukraine Zdorovie Pharmaceutical Company, Ukraine Biopharmi, Tbilisi, Georgia Capsule plant, Blistering & packaging machines Sterile Liquid Injection plant on turnkey basis and Liquid syrup plant & filling line complete, Coating systems Entire granulation tableting and dehumidifier, dry powder facility. Granulation facility with tabletting & capsule. Granulation facility 120 kg batch size Sterile Liquid manufacturing facility on turnkey basis Medicated Candy manufacturing complete plant Turnkey project of Small Volume Injection plant Turnkey project of Tablet manufacturing facility Turnkey project of Capsule manufacturing facility Capsule Filler, Blister packing Machine Tbilkhimipharmi, Georgia Blister Packing Machine Page 33
INTERTECH List of Turnkey Installation in Pharmaceutical Sector Ranbaxy Egypt Limited : Tablet Plant & Automatic Tablet Coating System Dr. Reddy s Laboratories Limited : Automated Tablet Loading System into Blister Packing & Strip Packing Machines Dr. Reddy s Laboratories Limited : Product Transfer System Dust Containment for Tablet Process Plant Zdorovie Narodu Limited-Ukraine : Sterile Liquid Injection Plant Zdorovie Pharmaceuticals Ltd : Tablet & Capsule Manufacturing Plant Indswift Limited : Ointment Manufacturing & Packaging Plant 400,000 Tubes per day. Biopharmi JSC, Georgia : Capsule Project along with Packaging from Blister Pack to Cartoning Page 34