OTR Silica Tread. With. Next Generation. Struktol Process Additives

Similar documents
High Performance Silica Tread. with. Next Generation. Struktol Process Additives

Struktol Company of America Producers of Specialty Chemicals 201 E. Steels Corners Road P. O. Box 1649 Stow, Ohio

Surfactant Influence on Silica Filled Tread

Achieving better processing of silica filled compounds

TECHNICAL BULLETIN. EPDM Engine Mounts

Carbo NXT * Silane. Coupling Agent for Silica-Reinforced Tire Tread Compounds

Processing of Tire Treads Silica, Silanes, Additives

GLT-600S. Technical Information. Fluoroelastomers

GLT-200S. Technical Information. Fluoroelastomers

Made with Advanced Polymer Architecture

Viton GAL-200S. Technical Information

COMPOUNDING WITH THERMAL CARBON BLACK FOR LOW CONDUCTIVITY

Hydrophilic Rubber Compounds

Basics of tire manufacturing

JSR AT series for Tire applications

Silane Coupling Agents

Tecnoflon PL 455 Handling and safety Basic characteristics of the raw polymer are as follows: Property Typical Value Unit Test Method

NOEL CONSULTANT MELI RIO / LUZENAC THAKKAR AKRON MINERALS DEVELOPMENT ITEC 2008 PAPER 10C

Antivibration Mount. Based on NR. Approval: July VM / Dr. Alexander Risch VM-2/ /

VANDERBILT. Chemicals Technical Data

AEQ-QEG Technico-Commercial meeting November 8, N990 Thermal Black in Natural Rubber isolation bushings for improved dynamic performance

Application of dithiophosphates to improve dynamic properties in silica compounds

A-361C. Technical Information. Fluoroelastomers

POLYVEST. Liquid rubbers for enhanced tire performance

Rubber Process Analyzer RPA Applications: Bridging the Gap Between Polymer/Compound Properties and Processing Behavior

Environmental Impact of Using Suprmix Versus Liquid

Additives for improved silica tire performance

Struktol Company of America

A-601C. Technical Information. Fluoroelastomers

Optimized rolling resistant tire treads with Aflux 37 and Aflux 72

Comparative Study of Silica, Carbon Black and Novel Fillers in Tread Compounds

Viton A-331C. Technical Information

Improved Processing of Thermoplastics and Thermoplastic Elastomers

Effect of Rubber Mixing Sequence Variation Upon Bound Rubber Formation and Its Physical Properties

Redesigning OTR Compounds With Anti-Reversion Chemistry for Reduced Heat-Build Up and Improved Performance. Fred Ignatz-Hoover* Flexsys America LP

A-331C. Technical Information. Fluoroelastomers

in Peroxide Cured EPDM Cable

DuPont Viton GBL-600S

Applications of Polybutadiene-based TPU s

naturkautschukmischungen Compounds

Setting the Industry Standard for Pyrolysed Carbon Black

Viton Extreme ETP-600S (formerly designated VTR-8710)

Molded NBR Parts for Automotive. Replacement of Carbon black N990

Molded NBR Parts for Automotive Oil Seals ASTM D2000. Replacement of Carbon black N990 with Neuburg Siliceous Earth. Hubert Oggermüller

Tecnoflon BR 9151 Base Resistant

3M Dynamar. Technical Information. Elastomer Additive FC Typical Properties (Data not for specification purposes) Introduction

DESIGNING OF CRADLE-TO-CRADLE LOOPS FOR ELASTOMER PRODUCTS

MECHANOCHEMICAL RECYCLING AND PROCESSING OF WASTE CROSSLINKED POLYMERS: WASTE TIRE RUBBER AND WASTE XLPE FROM CABLE SCRAPS

Effect of Modification Technique on Properties of Blends of Natural Rubber and Modified Tyre Crumbs

EFFECTS OF ZINC SOAPS ON TESPT AND TESPD-SILICA MIXTURES IN NATURAL RUBBER COMPOUNDS

Improving the abrasion resistance of green tyre compounds

Plasticizers for CPE Elastomers

CEC and its application in off-the-road tires

A Review on Heat and Reversion Resistance Compounding

5- Superpave. Asphalt Concrete Mix Design

Tech Tip 15 Physical Properties

Vinyl 10~18% Trans 50~55% Butadiene. Cis 30~35%

Struktol Company of America

New Developments in Ester Technology

Branbury mixer Loading % 80 Rotor speed rpm 60 Temperature C 40

DUPONT VAMAC ULTRA DX (VMX2122) HIGH VISCOSITY, PEROXIDE CURED AEM DIPOLYMER

Performance Graded (PG) Asphalts

DuPont VMX Developmental Product Information October 2013

ADVANCED. Rubber Process Analyzer RPA9000.

MATERIALS COMPOUNDING GUIDE

Advanced Silica Characterization and Its Importance for In- Rubber Performance

Modulus-Fatigue Resistance of Silica-filled Tire Tread Formulations

DPR Liquid Natural Rubber

on the Thermal Conductivity

DUPONT VAMAC FOR HALOGEN FREE FLAME RETARDANT (HFFR) APPLICATIONS

CHAPTER FOUR THE RESULTS

H.A.W. How Asphalt Behaves. Behavior Depends on. Temperature Time of Loading Age of asphalt H.A.W

rcb, a unique material

2 AA 720 A13 C12 EA14 F17 EA14 3 AA 720 B13 B33 C12 F17 EA14 4 AA 720 A13 B13 B33 C12 F17 EA14 5 AA 720 A13 B13 B33 C12 F17 EA14

Use of Antioxidant-modified Precipitated Silica in Natural Rubber

Data Sheet i-form flexible flashing

3M Dyneon Fluoroelastomers: Processing Information

Carbon black/silica masterbatch from fresh natural rubber latex

International Polymer Science and Technology

DuPont Vamac GXF. Bale size is nominally: 560 x 370 x 165 (22 x 15 x 5)

Compounding and Processing Additives for Woodfiber-Plastic Composites

DUPONT VAMAC ETHYLENE ACRYLIC ELASTOMER

TECHNICAL UPDATE. Dymalink TM 633 & Dymalink TM 636 Use of Metallic Coagents in Peroxide-Cured Chlorinated Polyethylene (CPE) Benefits.

EFFECT OF DIFFERENT ORIGINS OF NATURAL RUBBER ON THE PROPERTIES OF CARBON BLACK FILLED NATURAL RUBBER COMPOSITES

Rubber Curing Systems

Optimum diene content. Easy handling Shorter mixing cycle Efficient in short CV lines (Jet air / hot air)

Aditya Birla Chemicals (Thailand) Ltd. (Epoxy Division) EPOTEC YDC 6015 / TH 7652 P1 / TP 01

Millathane 76. Millathane TSE INDUSTRIES, INC. A MILLABLE POLYESTER POLYURETHANE RUBBER

Dy n e o n F l u o ro e l a s t o m e r s Compounding Fluoroelastomers

Extreme ETP-600S. Technical Information. Fluoroelastomers. Product Description

THERMAX versus Furnace Blacks

The influence of the injection molding on mechanical properties of EPDM rubber testing samples

Studies on Aramid Short Fibers Reinforced Acrylonitrile Butadiene Rubber Composites

Alternative uses of devulcanised rubber

Advantages of Peroxide Dispersions in HCR Silicone Compounding

DELO-DUOPOX SJ8665 Multi-purpose 2c epoxy resin, cures at room temperature, medium-viscous, filled

DIVISION 7 - THERMAL AND MOISTURE PROTECTION Section Joint Sealers Elastomeric and non-elastomeric sealant

SR 632 / SD Epoxy system for wet substrate and underwater application

Effects of Foaming Temperature and Carbon Black Content on the Cure Characteristics and Mechanical Properties of Natural Rubber Foams

The influence of Rice Husk Fiber on The Properties of Epoxidized Natural Rubber/ Rice Husk Compounds

Transcription:

Producers of Specialty hemicals Struktol ompany of America 2. Steels orners Road P. O. Box 9 Stow, Ohio 22-9 www.struktol.com OTR Silica Tread With Next eneration Struktol Process Additives Struktol Rubber ab Project 9 Paul anilowicz Benny Bezilla STP25 Phone: () 928-588 ax: () 928-872 Technical Services: -8-27-89 -mail: customerservice@struktol.com

V Blend of fatty acid derivatives P 85 Zn ~5% 9 Blend of fatty acid derivatives P 5 Zn % Y 8 Blend of fatty acid derivatives P 97 Zn ~8% ZB7 Proprietary zinc compound P 2 Zn ~2% esigned to modify sulfur network PS Blend of fatty acid derivatives P 85 Zn % 2 Outline ormulations Mix Spec Rheometer ata Physical Property ata onclusions

2 ormulations 79.2 79.2 79.2 79.2 79.2 79.2 79.2 79.2 79.2 79.2 7.2 7.2 Total Stearic acid PS ZB7 9 Y 8 V MS TMQ PP ZnO 2 2 2 2 2 2 ZS2MP 2 2 2 2 2 2 ZS5MP N22.2.2.2.2.2.2.2.2.2.2.2.2 SR - Premass/A9 Mass NRNT B A irst Pass 5 ormulations 82.2 82.2 82.2 82.2 82.2 82.2 82.2 82.2 82.2 82.2 79.2 79.2 Total Sulfur TBBS 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 79.2 MB 7.2 MB B 7.2 MB A B A inal Pass

Mix Spec RST PASS MX ROTOR SP 77 RAM PRSSUR ATOR 7 SONS A RUBBR AN PPTZR SONS A BA, SA, ZN OX, PP, TMQ AN ATVS 2 SONS BRUS AN SWP 8 SONS BRUS AN SWP 2 SONS SAR 2N PASS MX SP ROTOR SP 77 RAM PRSSUR SONS OA ½ MB, A URS, RST MB SONS BRUS AN SWP 2 SONS OR 22 SAR Mixing Observations Temp ( ) Probe Temp(º) nergy (W) irst pass comments inal pass comments A (ontrol) 57 8. 228 5 2. 95 5.5 8 5 58 2.2. 89 9 58.2 97 Significantly reduced mix energy for all additives ower drop temperature for all additives 7

Mixing Observations B (ontrol) Temp ( ) 7 Probe Temp(º) 85. nergy (W) 2 irst pass comments inal pass comments 7 72.8 28 2 7.7 2 7 8. 29 9 7. 2 Significantly reduced mix energy for all additives ower drop temperature for all additives 8 Rheometer urves 9

Rheometer urves Rheometer ata ; arc; range; minutes Tech Pro Min Torque Max Torque Ts 2 T 5 T 9 T-2 Reversion A (ontrol). 7.8.8 7.5 8.79..75 75.25.79. 7.9 5.5. 75.7.88.92 8.29 5.9.98 7.8.79 7.8 8.5.2.5 7.8.9 8.8 9.7 7.. 7.8.79.75 7.87. Significantly increased cure state with all additives ower minimum torque with all additives Better reversion resistance with V, Y 8, 9 and ZB7 with the ZS5MP silica ure times approximately equal 5

Rheometer ata ; arc; range; minutes Tech Pro Min Torque Max Torque Ts 2 T 5 T 9 T-2 Reversion B (ontrol)..7.92 7.58 9.7.7 2.9 7.2.9 7.2 8.7.5 2. 7.8 7. 9.8.79.9 9.9.88 7.92 9.5 5.92 2.2 7..8 8.7.2.79.7 7.9. 7.79 9..79 Significantly increased cure state with all additives ower minimum torque with all additives Better reversion resistance with Y 8 and 9 with the ZS2MP silica ure times approximately equal 2 Mooney M (+) @ age mooney nitial M (+) nitial week M (+) nitial 2 weeks M (+) nitial weeks M (+) A (ontrol) 8.. 2.. 9.. 9.5. 75. 5.7 5.9.2 5.9 95. 55.2 77. 5. 97.5 58.2 9.2 59. 98. 58.7 8 5. 9. 57.2 89. 57. 9. 58.8 8. 5. 8..8 7...2 8. 5.8 5. 59.2 98.9 59.5 2.2 ecreased viscosity for better processability with all additives Better viscosity control with time providing more stable stock storage 58.7

Mooney M (+) @ age mooney nitial M (+) nitial week M (+) nitial 2 weeks M (+) nitial weeks M (+) B (ontrol) 98.5 72. 2. 8 8. 77.7 89. 85.. 2. 9. 7. 22. 7. 27.. 92.9 2. 27. 7.7. 7.5 52. 8. 9. 2. 29.9 8.2 8.9 8. 5.2 9.2 97.7.5. 7.2 7. 7.2 75. 72.8..8.7 72. 8. 7. 57. 7.8 ecreased viscosity for better processability with all additives Better viscosity control with time providing more stable stock storage Tensile ata Unaged ure time @ Shore A uro Tensile long (%) % 2% % A (ontrol) 5 7 9 7 7 9 25. 25. 25. 2.8 2. 2.2 555 5 5 52 522 52 2. 2.9.. 2.7 2..8 7.5 7.7 8. 7. 7.2...9.2 2.9 igher hardness and modulus for all additives Tensile and elongation approximately equal for all additives 5 7

Tensile ata Unaged ure time @ Shore A uro Tensile long (%) % 2% % B (ontrol) 5 2.7 5 2..5 2. 9 25. 5 2.7 7.. 7 25. 528 2.7 7..2 7 2.2 57 2. 7. 2. 7 2.8 55 2. 7. 2.8 7 2. 57.9 igher hardness and modulus for all additives Tensile and elongation approximately equal for all additives Oven Aged 7 rs @ º Sample Shore A Points Tensile long % % 2% Pct % Mod Pct A 7 9 22. - -2..8. 7. 7.. 77 2.2-5.5 2-2.5 5. 72.. 5.7.7 28.5 7 7 2. -9. -2.9.7 5.7.7 9.. 2. 77 2.8 -. 8-25.8 5. 8. 2. 5.9 7.8 28. 77 2.2 -.2 89-25.5 5. 88.9.9.8 7..8 7 5 2.7 -.5 25-8.9. 5. 5.8 5.9 2. Rate of change after oven aging for hardness, modulus and elongation approximately equal to control 7 8

Oven Aged 7 rs @ º Sample Shore A Points Tensile long % % 2% % Mod B 7 9 2-9. -8.. 9..7...2 75 2. -7. 98-27..7 7.. 5.7. 27.7 75 8 2. -. 8-2.8.8 77.8. 5.8.9 28. 7 7 2.7 -. 8-22.2.9 88.5.. 7. 5.7 7 7 22. -.9 9-2. 5. 92..7.8 7.5.7 7 7 2.9 -. 29-2..2 8.. 5.7. 28. Rate of change after oven aging for hardness, modulus and elongation approximately equal to control 8 Tear Strength ASTM 2 ie N/MM ie 2º ie º Trouser Tear 2º Trouser Tear º ie B 2º ie B º A (ontrol) 2. 7.7 58.. 27.. 9.8. 58.2 2..9. *. 99.9 7.9. 2.8. * 9.8 95. 5.8 8.. 28.2.5 97.8.9. 8..9..2 57. 5.8. 9. * qual to better tear for additives Y 8 and 9 9 9

Tear Strength ASTM 2 ie N/MM ie 2º ie º Trouser Tear 2º Trouser Tear º ie B 2º ie B º B (ontrol).2 9.9.7 5.8 8. 2..5 7.. 2.9. *.7.8 79.9 5.9 7.. * 5.2.. 2. 5. 2.. 7.5 7. 8... 9.7 8.. 57. 8. 9.7 * qual to better tear for additives Y 8 and 9 2 eat Build Up 25 lb. Weight;.25 Throw; 5 minute test ure time uro Temp A (ontrol) 58 7 7 5.8 2..8.2 7. 7.7 ower heat build-up for all additives 2

eat Build Up 25 lb. Weight;.25 Throw; 5 minute test ure time uro Temp B (ontrol) 2 2 2.2 2 55. 2 55. 2 2 5.2 2 2. 2 59.2 Significantly lower heat build-up for all additives 22 apillary Rheometer ata, 8 sec preheat ie / ratio: 5:: 9 entrance angle: mm orifice Apparent Stress (Pa) Apparent (Pa-s) Apparent Stress (Pa) Apparent (Pa-s) Shear 5/s 5/s /s /s A (ontrol) 2, 77,7 28.7 55.2 29,22 2,9 8.8 2.89 8,9. 28,8 28.8 8,8 7. 2,28 2.27 88,9 77. 29,8 29.82 79,5 59.9 25,8 25.7 Significantly reduced apparent viscosity with all additives Better xtrudability ess scrap/workaway 2

apillary Rheometer ata, 8 sec preheat ie / ratio: 5:: 9 entrance angle: mm orifice Apparent Stress (Pa) Apparent (Pa-s) Apparent Stress (Pa) Apparent (Pa-s) Shear 5/s 5/s /s /s B (ontrol) 2,9 52. 7, 7. 28,8 28,8 2,28 2,2 222,89 7.7 7.7 22. 2.2 5.8 2,87 2,2 2,87 29,79 2, 2.8 2.9 2.8 29.7 2.2 Significantly reduced apparent viscosity with all additives Better extrudability ess scrap/workaway 2 MR Tension/ompression/ylindrical / Z OMPOUN Tan delta/ average of / 2c Tan delta/ average of / c A (ontrol).5..29..9.8....9.88.9 Reduction of Tan elta with all additives provides lower tire operating temperatures 25 2

MR Tension/ompression/ylindrical / Z OMPOUN B (ontrol) Tan delta/ average of / 2c.78.5.5..5.2 Tan delta/ average of / c.8...5.9.8 Significant reduction of Tan elta with all additives provides lower tire operating temperatures 2 onclusions Struktol Additives Provide Reduced mix energy. ncreased cure state. Better reversion resistance. Reduced viscosity for better processability/ extrudability (less scrap/workaway). igher hardness and modulus. qual to better tear. ower heat build-up. ower tan delta providing cooler running temperatures. 27