AEROSPACE ALUMINUM SOLUTIONS

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Reprint from ALUMINIUM 6/2012 Pages 31 to 35

Transcription:

AEROSPACE ALUMINUM SOLUTIONS

ABOUT ALERIS Aleris is a global leader in the manufacture and sale of aluminum rolled products, with manufacturing facilities across Europe, China and North America. With more than 50 years of experience and know-how, we serve a variety of end-use industries, and are among the world s leading suppliers of high-quality aluminum rolled products to the Aerospace industry. In the Aerospace industry we specialize in the production of rolled aluminum plate and sheet materials for fuselage and wing structure components according to standard or customized specifications. Sustainable solutions and closed loop recycling 2 www.aleris.com

GLOBAL PRESENCE TO ENABLE EFFICIENT SUPPLY CHAINS Aleris is helping our customers meet regional demand through two Aerospace industry certified plants in Koblenz, Germany and Zhenjiang, China. Aleris supplies the global Aerospace industry with advanced aluminum materials of the highest quality, which meet not only the industry s high standards but also all conceivable individual customer specifications. ALERIS ADVANTAGES AND CAPABILITIES INCLUDE Broad standard and advanced alloy portfolio Plate and sheet in a broad dimensional range Specialties: ultra-thick plates, wide sheets, wing plates Local production in Asia and Europe Value added services: contour sawing, pre-cutting/machining, drilling, sheet polishing, closed loop recycling GLOBAL FOOTPRINT WITH SUPPLY REDUNDANCY KOBLENZ, GERMANY Global logistics and supply chain Strategic growth platform in China ZHENJIANG, CHINA www.aleris.com 3

AEROSPACE ALUMINUM PLATE The foundation of our Aerospace plate expertise resides in Koblenz, Germany, where Aerospace plate production started more than 30 years ago. Seizing the opportunity of projected growth in demand in Asia Pacific, we built our Zhenjiang facility in 2012. This investment also enables us to minimize supply risks due to the redundancy of both Aleris sites. Since then, our dimensional and specification capabilities were continuously extended. As an example Aleris is operating one of the world s most powerful hot rolling mills in both sites, in Koblenz and Zhenjiang. IMPROVED BUY-TO-FLY RATIO VIA CUT-TO-SIZE SHAPES AND CLOSED LOOP Shape cutting and pre-machining can be offered to optimize cost efficiency and to minimize metal yield at the customer site. Closed loop recycling concepts are available upon request. WING PLATES Based on our capability to produce wide and long plates and our deep processing know-how Aleris offers high strength upper wing and high damage tolerant lower wing alloys in plates of various sizes and gauges for integral and built-up wing solutions. As a complementary service, wing plates can be supplied in shaped, surface machined or even tapered format. ADVANTAGES OF ALERIS ALUMINUM ROLLED PLATES High strength and ductility Extremely low level of porosity for excellent fatigue performance Minimal residual stresses, practically no distortion after machining Dimensional capabilities plate Thickness up to 11.8 up to 300 mm Width up to 138 up to 3,500 mm Length up to 945 up to 24,000 mm Other dimensions on request PLATE AND SHEET BROAD SPECIFICATION PORTFOLIO 2014 2024 ALCLAD 2214 2618 7010 7050 AMS 4029 BS 2 L.93 DMS 1580 TH 5.313 2024 AIMS 03-02-004 ABM 1-1005 AMS 4035 AMS 4037 AMS 4041 AMS 4462 AMS-QQ-A-250/4 AMS-QQ-A-250/5 ASN-A3011 BS 2 L.97 BS 2 L.98 CMS-AL-103 DGQT 1.1.0.0036 EN 2419 MEP02-035 SMS 3204 TH 5.312 WL 3.1354 YS-X-9001 AIMS 03-04-009 AIMS 03-04-010 AIMS 03-04-011 AIMS 03-04-012 AIMS 03-04-013 AIMS 03-04-014 AIMS 03-04-037 AMS 4040 AMS 4041 AMS 4461 AMS-QQ-A-250/5 BAMS 516-026 SMS 3200 YS-X-9001 2124 AIMS 03-02-032 AMS 4101 AMS-QQ-A-250/29 FMS 3002 FMS 3008 MMS 149 MEP 02-029 YS-X-9002 YS-X-9004 CR 1.1.031 2219 A5-SA-121-1039 A5-SA-1331100-C- 0019-MTA AMS 4031 AMS 4295 AMS-QQ-A-250/30 DSN 1719.01 MPS/2219/S&P/01 SA-MU-42.549.04 SMS 119204 55 LV 09 003 TS-AA2219 2219 ALCLAD AMS 4096 ABM 1-1006 AIMS 03-02-021 ASN-A 3355 BAEM 1103 MEP02-020 WL 3.1924 6061 AMS 4025 AMS 4026 AMS 4027 AMS-QQ-A-250/11 WL 3.3214 ABM 3-1029 ABM 3-1030 AMS 4204 AMS 4205 ASN-A3098 ASN-A3101 BAEM 1213 BAEM 1218 DGQT 1.1.0.87 D.T.D. 5120 D.T.D. 5130 EN 2684 EN 2687 OFWN 4017 OFWN 4038 SM 9102 SMS 3206 STD 113644 TSM 42.03.66 TSM 42.03.67 TSM 42.03.71 WL 3.4394 7020 AIMS 03-02-019 AIMS 03-02-022 AIMS 03-02-029 ABM 3-1029 ABM 3-1030 AMS 4050 AMS 4201 ASNA 3048 BAEM 1213 BAMS 516-001 BAMS 516-003 BMS 7-323 Type I BMS 7-323 Type III CMMP 010 DAN 26F DGQT 1.1.0.97 DGQT 1.1.0.0098 DMS 2233 DMS 2459 DON 45 DSN 1106 EAC-MS-1004 EAC-MS-MP-0162 EN 3982 EN 3983 KMB-SK2102 MEP02-014 Std Type MEP02-036 4 www.aleris.com

AEROSPACE ALUMINUM SHEET From its Koblenz facility, Aleris offers a broad range of Aerospace sheet alloys and specifications, including wide sheets and further fabrication such as polishing. HIGH QUALITY STANDARDS COMBINED WITH UNIQUE STATE-OF-THE-ART CAPABILITIES ENABLES ALERIS TO PROVIDE: Broad portfolio (dimensions and alloys) Excellent surface properties (mill finished, bare, one side clad, both sides clad, polished skin quality) High formability Best chemical milling quality Minimum residual stress-quality (MRS) Dimensional capabilities sheet Wide sheet O/F-Temper T-Temper Thickness 0.100 0.472 2.5 12.00 mm 0.100 0.472 2.5 12.00 mm Width up to 136 up to 3,460 mm up to 130 up to 3,300 mm Length up to 590 up to 15,000 mm up to 590 up to 15,000 mm Standard coil sheet and wide coil sheet O/F-Temper T-Temper Thickness 0.032 0.158 0.8 4.00 mm 0.032 0.183 0.8 4.64 mm Width 36 102 914 2,600 mm 36 89 914 2,250 mm Length 39 472 1,000 12,000 mm 39 590 1,000 15,000 mm Other dimensions on request MFM 0017 MMS 1420 MMS 1439 M3184 MM3184 OFWN 4029 OFWN 4037 OFWN 4040 STD 113643 STM 0887 TSM 42.03.69 TSM 42.03.70 WL 3.4144 YS-X-9005 YS-X-9006 7075 AMS 4044 AMS 4045 AMS 4078 AMS 4315 AMS-QQ-A-250/12 AMS-QQ-A-250/13 AMS-QQ-A-250/24 ASN-A3009 BS 2 L.95 EN 2126 MMS 159 STD 113627 TH 5.316/3 TH 5.316/5 WL 3.4364 7075 ALCLAD AMS 4048 AMS 4049 AMS-QQ-A-250/13 AMS-QQ-A-250/25 7150 ABM 3-1031 AMS 4252 BAEM 1219 BAMS 516-006 DMS 2308 7175 AIMS 03-02-008 ASN-A3050 CR 1.1.0.88 DAN 26H OFWN 4033 SMS 003 WL 3.4364 7475 AIMS 03-02-009 AMS 4089 AMS 4090 AMS 4202 BAMS 516-002 DMS 2184 DMS 2234 DON 45 FMS-3004 MEP 02-013 Std. Type MEP 02-013 Type I M3188 MM3188 OFWN 4057 STD 113637 TSM 42.03.68 WL 3.4384 YS-X-9003 199-19-005 7475 ALCLAD AIMS 03-04-029 AMS 4085 DMS 2234 www.aleris.com 5

YOUR RELIABLE PARTNER Aleris Process Control (APC), one of our key elements of operational excellence, sets the basis for continuous improvement and ensures that production takes place under controlled conditions. This is essential to meet our goal to remain the reliable partner for the industry. Certifications for the plants in Koblenz and Zhenjiang: DIN EN ISO 9001 EN 9100 / AS 9100 DIN EN ISO 14001 NADCAP Heat Treating NADCAP Non-destructive Testing OUR HEALTH, SAFETY AND ENVIRONMENT SYSTEM Our Safety and Environment Policy and Principles are implemented within our company and are also subject to continuous improvement. Certifications include ISO 14001 for both plants in Koblenz and Zhenjiang, as well as EMAS for the Koblenz plant. RESEARCH & DEVELOPMENT: THE BASIS FOR INNOVATION With focused research and development work we ensure that new products are continually introduced in order to help our customers achieve their performance targets. Aleris has concentrated its research and development work in five innovation centers in Europe, Asia and North America, with our center at the Koblenz plant specifically dedicated to the Aerospace sector. SUSTAINABILITY AND CLOSED LOOP RECYCLING At Aleris, sustainability has always been core to our business. With both the know-how and the experience to partner with customers, we are helping to drive sustainable solutions. To reduce the need for primary aluminum as well as manufacturing waste, Aleris works with customers to create closed loop processes, in which customers send their waste back to Aleris to be recycled into new products. Please refer to our Closed Loop brochure for further details. SAFETY. QUALITY. EXCELLENCE. INTEGRITY. Aleris can develop and test all major production and processing stages as pilot processes at the production scale. 6 www.aleris.com

THICK. STRONG. TOUGH. POLISHED. MACHINED. www.aleris.com 7

Aleris Global Headquarters 25825 Science Park Drive - Suite 400 Cleveland, OH 44122-7392 USA T +1 216 910 3400 Sales Contact Asia Aleris (Shanghai) Trading Co., Ltd. Suite 3601-3602, SOHO Donghai Plaza No. 299 Tongren Road Shanghai, 200040 China T +86 21 2231 8000 Sales Contact Europe and America Plant Koblenz Aleris Rolled Products Germany GmbH Carl-Spaeter-Straße 10 56070 Koblenz Germany T +49 261 891 7476 aerospace@aleris.com www.aleris.com Care has been taken to ensure that this information is accurate. Although any information or recommendation contained herein is given in good faith, we make no warranty or guarantee, express or implied, (i) that our products meet your specific requirements, and (ii) that the results described herein will be obtained under end-use conditions, and (iii) as to the effectiveness or safety of our products, services or recommendations. Except as provided in our general terms of sale and delivery, we shall not be responsible for any loss resulting from use of our products or services described herein. The materials, products and services described herein are sold subject to our general terms of sale and delivery, which can be found at https:// www.aleris.com/locations and are available upon request. 2017, Aleris Corporation Issue 05/17 12th release