Production Facilities and Automotive Steel Grades from JSW Steel 2 nd Automotive Steel Summit, Pune 15 th September, 2017
Contents Organizational Overview and manufacturing Facilities JSW Group Overview JSW Vijayanagar Facilities JSW Dolvi Facilities Automotive Strategy and Journey so far Business Strategy Important Milestones Products and Current Developments Products Basket Current Development Progress
1.1 About JSW Steel JSW Steel is one of India s leading integrated steel manufacturers with a capacity of 14.3 MTPA. Fastest growing companies in India with a footprint in over 140 countries. S State-of-the-art manufacturing facilities located in Karnataka, Tamil Nadu and Maharashtra. Offers a wide gamut of steel products that includes Hot Rolled, Cold Rolled, Galvanized / Galvannealed and alloy steel bars for automotive applications. JSW has entered into technological collaboration with JFE Steel Corp, Japan to manufacture drawable, high strength and advanced high strength steel for the automotive sector. JSW Steel has also entered into a joint venture with Marubeni-Itochu Steel Inc., Japan, to set up a state of-the-art steel processing center. By 2025, JSW Steel aims to produce 40 million tons of steel annually.
1.2 Setting Benchmark First continuous annealing line in India. Widest Cold Rolling Mill (up to 1870 mm width) India's Largest Coated Steel producer. JSW Steel Salem Works is the largest integrated alloy and special steel plant in India. Widest Hot Strip Mill in India: 25.4 x 2100 mm. India s Largest Blast Furnace - 3.2 MTPA at Vijayanagar.
1.3 JSW Steel-Locations PAN India Dolvi: 5 MTPA 3.4 MTPA Blast Furnace 1.6 MTPA DRI 3.6 MTPA Twin Shell ConArc 55 MW Power Plant Vasind & Tarapur (JSW CPL*) 0.32 MTPA HR Plates 1.2 MTPA GP/GC 0.5MTPA Colour Coating Line 30 MW Power Plant Kalmeshwar (JSW CPL*) 0.61 MTPA GP/GC 0.19 MTPA Colour Coating Line Vijayanagar: 12MTPA 1.65 MTPA Corex 9.1 MTPA Blast Furnaces 1.2 MTPA DRI 855 MW Power Plant Salem: 1 MTPA 1 MTPA Blast Furnaces 0.5 MTPA Blooming Mill 60 MW Power Plant Leveraging locational advantage to increase Market share with Strategic Customers
Outlines of Vijayanagar Works
HRPO 1.4 Automotive Production Route
1.5 Hot Rolling Mills (No1 & No2)
1.6 Cold Rolling Mill # 1
1.7 Cold Rolling Mill # 2 JSW Steel has commissioned state-of -the-art CRM2 facilities at Vijayanagar 1) Our Vision To contribute to increase Customers competitiveness by supporting their Local Purchasing 2) Core Competence 1) First CRM-Complex (PLTCM - CAL- CGL) operating in India 2) Technical Assistance of JFE covers not only for Construction, Operation and Maintenance but also Trial & Approval for contracted Grade 3) Facility Capacity Thickness Width Coil weight supllier Commercial Available X1000t/Y mm mm t/coil PL-TCM 2,300 0.35-2.6 800-1870 ** SMS No.1 CAL 950 0.35-2.3 800-1870 30t max SPCO Available No.2 CAL 950 0.35-2.3 800-1870 30t max SPCO Available CGL 400 0.35-2.3 800-1870 30t max SPCO Available SMS: SMS Seimag Group ( Germany) SPCO: JP Steel Plantech Co. ( Japan)
1.71 Cold Rolling Mill # 2 ( PLTCM)
1.72 Cold Rolling Mill # 2 ( CAL)
1.73 Cold Rolling Mill # 2 ( CGL)
Outline of Dolvi Works
Iron Ore + Pellet 1.8 Process Flow at Dolvi Works Coal Iron Ore & Fluxes Jetty Sinter Plant 2.8 MTPA NG + COG Sponge Iron Plant 1.6 MTPA Blast Furnace 2.0 MTPA DRI Hot Metal LCP 2x300 TPD Cal. Lime SMS (Con-Arc) 3.3 MTPA LCP 1x600TPD Liquid Steel Thin Slab Caster Slab Hot Strip Mill HRC 3.3 MTPA 15
1.8 Process Flow at Dolvi Works Jetty Iron Ore Coal Iron Ore & Fluxes Pellet Plant 4 MTPA Coke Oven 1 MTPA Sinter Plant 2.8 MTPA Sinter Plant 2.3 MTPA NG + COG Sponge Iron Plant 1.6 MTPA Blast Furnace 2.0 3.5 MTPA Engineering Solution - Rebuild BF DRI Hot Metal BF Gas LCP 2x300 TPD Cal. Lime SMS (Con-Arc) 5.0 3.3 MTPA 53.5 MW Power Plant LCP 1x600TPD Liquid Steel Slab Thin Slab Caster Billet Caster Addition of new facilities Hot Strip Mill Bar Mill HRC 3.5 MTPA 3.3 MTPA 1.5 MTPA 16
Contents Organizational Overview and manufacturing Facilities JSW Group Overview JSW Vijayanagar Facilities JSW Dolvi Facilities Automotive Strategy and Journey so far Business Strategy Important Milestones Products and Current Developments Products Basket Current Development Progress
2.1 JSW-JFE Collaboration Strategic Collaboration JSW & JFE JSW Steel: Make a full-scale entry into the Indian automotive steel market JFE Steel:Contribution to localization program of Automobile Manufacturers Production Technologies Installation of CRM2 Transfer Equivalent Plant From JFE to JSW Management Personnel Dispatch from JFE Technical Assistance Transfer Equivalent Technology from JFE to JSW 2 : Sales & Marketing @ Delhi & Mumbai 1 : Application Engineer @ Chennai 2 : QC Engineer @ Vijayanagar
2.2 The Automotive Journey Setting New Processing Mill: CRM#2 Leveraging JFE Collaboration to reduce Learning Curve through cross learning Establishment of customer centric process & systems - PDQC & AE 2015-16 2017 - To become a market leader in automotive segment & Development of high strength steel Analyzing Marketing Demand: Venturing into New Market Segment: Automotive Steel 2008-10 2012-13 Mass Product stabilization of New Products. Reducing New Product Approval Cycle 2000-06 JSW s Product basket: Hot Rolled Coil 2007-08 Strategic Collaboration with JFE. Using JFE substrate as raw material to gain customer confidence. Setting Up Cold Rolling Mill No 1
Contents Organizational Overview and manufacturing Facilities JSW Group Overview JSW Vijayanagar Facilities JSW Dolvi Facilities Automotive Strategy and Journey so far Business Strategy Important Milestones Products and Current Developments Products Basket Current Development Progress
3.1 Products Cold Rolled-1 Classification EN Availability JIS BIS JFS Drawing Grades CQ DC01 SPCC CR1 JSC270C DQ DC03 SPCD CR2 JSC270D DDQ DC04 SPCE CR3 JSC270E EDDQ DC05 SPCF CR4 JSC270F IF DC06 SPCG CR5 JSC270G High Strength IF Based HC180Y - CR5-IF340 JSC340P HC220Y - - - HC260Y - CR5-IF390 JSC390P - - CR5-IF440 JSC440P Bake Hardenable HC180B - - - Available Under Development HC220B - - - HC260B - - JSC340H HC300B - - -
3.1 Products Cold Rolled-2 Classification EN Availability BIS JFS Micro alloyed grades HC260LA - - HC300LA - - HC340LA - - HC380LA - - HC420LA - - C-Mn - CR1-340 JSC340W - CR1-390 JSC390W - CR1-440 JSC440W Dual Phase HCT500X - - Available Under Development HCT600X - JSC590Y HCT780X - JSC780Y HCT980X - JSC980Y HCT1190X - JSC1190Y
3.2 Products Galvanized/Galvanealed-1 Classification EN Coating Type Availaibility JFS (GA) Drawing Grades CQ DX51D(Z,ZF) GI/GA JAC270C DQ DX52D(Z,ZF) GI/GA JAC270D DQ DX53D(Z,ZF) GI/GA JAC270D DDQ DX54D(Z,ZF) GI/GA JAC270E EDDQ DX56D(Z,ZF) GI/GA JAC270F SEDDQ DX57D(Z,ZF) GI/GA JAC270G High Strength IF Based HX180YD(Z,ZF) GI/GA JAC340P HX220YD(Z,ZF) GI/GA - HX260YD(Z,ZF) GI/GA JAC390P HX300YD(Z,ZF) GI/GA JAC440P Bake Hardenable HX180BD(Z,ZF) GI/GA - Available Under Development HX220BD(Z,ZF) GI/GA - HX26BD(Z,ZF) GI/GA JAC340H HX300BD(Z,ZF) GI/GA -
3.2 Products Galvanized/Galvanealed-2 Classification EN Coating Type Availaibility Microalloyed Grades HX260LAD(Z,ZF) GI/GA - JFS (GA) HX300LAD(Z,ZF) GI/GA - HX340LAD(Z,ZF) GI/GA - HX380LAD(Z,ZF) GI/GA - HX420LAD(Z,ZF) GI/GA - Dual Phase HCT590X(Z,ZF) GI/GA JAC590Y HCT780X(Z,ZF) GI/GA JAC780Y Available Under Development
3.3 Products Hot Rolled
3.3 Products Hot Rolled
3.3 Products Hot Rolled
Thank You!!... 28