nvironmental Systems and Services - Air Pollution Control Jet III Pulse Jet Dust Collectors
Siemens Wheelabrator Jet III missions from cement kilns Ventilation for two 43-ton ladle metallurgy stations Particulate emissions from an electric arc furnace s canopy hood and other building ventilation points mission from coal-fired boilers at an oil refinery. Our solutions become standards By working closely with our customers to help solve their problems, we have pioneered many pulse jet filtration innovations that have achieved a number of significant breakthroughs and industrial application milestones. Over the years, our Pulse Jet Dust collectors have made important contributions to controlling emissions for the iron and steel, non-ferrous, coal-fired utility, hazardous waste and trash-to-energy industries. Siemens Pulse Jet technology offers a variety of designs, both custom and pre-engineered, to meet specific needs. ach system is designed for cost effective, reliable performance. They have been developed to clean emissions from industrial processes ranging from 500 to 1,000,000 ACFM. Applications Foundry Processes Steelmaking and Non-Ferrous Processes Secondary Metal Processes Chemical and Mineral Processes Utility or Industrial Coal-Fired Boilers Municipal Solid Waste Incinerators General Ventilation Dryers, Coolers, Kilns 2
Pulse Jet Dust Collectors missions from a municipal solid waste facility. missions from a pulverized coal boiler. Gaseous and fluoride emissions from an aluminum reduction plant. Primary and secondary emissions from an AOD vessel Ongoing JT III research and development Siemens technical innovation and extensive knowledge are the result of our continuing commitment to product research and development, building on Wheelabrator brand technology. One Source for Clean Air Technology Because Siemens is a single-source supplier for all aspects of fabric filter systems, we can offer our customers the right technology for their application. This broad range of capabilities includes process analysis, system design, erection, start-up, and complete aftermarket services with comprehensive technical support, service, operator training and replacement parts for our equipment. Continuing support Our Aftermarket Services Department can: Monitor, test and inspect your collector on site Train your operating and maintenance personnel Provide replacement parts Upgrade or rebuild your equipment For more information please contact us at 1-800-327-8727. 3
Siemens Wheelabrator Jet III Walk-in access Double diaphragm valve Pulse header Clean air plenum Pulse manifold pipe Clean floor design Filter bags Heavy duty housing and hopper construction Dust discharge Inlet with gas distribution baffle 4
Pulse Jet Dust Collectors Tube sheet and bag attachment Die-formed cups for added strength Positive seal against dust leakage Fast bag attachment without tools Simple, one-step bagging Improves clean-side work area Our Pulse Jet Dust Collector uses a drawn-cup tube sheet. The tube sheet is seal-welded into the housing to create a positive seal. The tube sheet features patented snap-ring bag sealing and offers a fast, one-man, one-step process for bag installation. Our tube sheet, acting as a natural bagging fixture, allows cage insertion or removal directly from the tube sheet and bags. Venturi and cage Designed and tested to reduce compressed air consumption Venturi self-aligns for easy installation and efficient pulse cleaning Simple interlock for rapid assembly Quality bag support cages The high-gain throat of the dust collector venturi is capable of cleaning more surface area of filter media with less compressed air. This provides effective cleaning of 6-inch diameter bags up to16-feet long with the collector on stream. The venturi snap locks on the bag support cage, which is then simply inserted into an installed bag in the tubesheet. 5
Jet III Pulse cleaning system Simple design uses fewer parts asy to maintain Reduces energy costs Our pulse cleaning hardware is designed to clean with minimum air consumption for maximum energy savings. More filter cloth area is cleaned with each pulse. Field tested on tough industrial applications, the cleaning system contributes to prolonging filter bag life. Header The compressed air header is designed for space saving, positive alignment and convenient mounting of air valves. Header assemblies are sectionalized to permit local isolation for maintenance without shutting down the entire system. The system requires a low line pressure for energy conservation. Double diaphragm air valve Siemens double diaphragm air valves provide the power for cleaning up to 18 bags per row. Fewer valves per square foot of cloth mean less maintenance and fewer parts. Manifold xtensive research and development by Siemens Wheelabrator has resulted in a unique, energy efficient blow pipe for pulse cleaning. The 1-1/2 inch diameter manifold pipes are drilled with offset and variable size holes to ensure maximum even flow through all venturis. The fit of the manifold with the plenum is positive to maintain alignment. For bag inspection and/or removal, the manifold can be removed with minimum effort and without special tools. 6
Jet III On-line cleaning Manifold Optimization Curve Variable orifice manifold force curve PULS FORC, LBS. Constant orifice manifold force curve Dirty air Dust drop out Benefits Orifice position Variable diameter holes in manifold pipe equalizes the cleaning effectiveness for each bag in a row. Offset holes ensure air jet is loaded in center throat section of venturis. Maximizes compressed air utilization. Improved cleaning of all bags, lowering pressure drop and improving bag life with less air consumption. High collection efficiency, low energy consumption Our cleaning system has reserve power that can be utilized during upset conditions, such as higher dust loads. This reserve power also reduces the cleaning demand during normal operation. The proprietary cleaning system has been employed and proven on a multitude of industrial applications. Gas and particulate distribution The JT III utilizes an engineered sinto diffusion-type baffle that reduces particulate load to the filter bags by deflection, impaction and downward flow into the hopper. Unlike other designs, the diffusion baffle is not affected by centrifugal forces developed in inlet elbows and turbulence with angular entries. The JT III sinto baffle has the advantage of operating the unit at higher filter rates with heavier dust loading, thus minimizing capital costs, space and components. 7
Siemens Wheelabrator Jet III Modular series walk-in plenum design UNIT 912 TA-SB 147 CLOTH ARA (SQ. M) 164 180 196 213 229 A B C 1931 2077 D 3906 9662 10272 81 11491 12100 12710 1212 TA-SB 196 218 240 262 283 305 2077 3906 9662 10272 81 11491 12100 12710 1512 TA-SB 245 273 300 327 354 382 2610 4439 10195 05 11415 24 12634 43 1812 TA-SB 294 327 360 393 425 458 3760 3137 4966 10722 11332 11942 12551 13161 43 UNIT 915 TA-SB 184 204 CLOTH ARA (SQ. M) 225 245 266 286 A B C 1931 2601 D 4430 10186 10795 11405 15 12624 34 1215 TA-SB 245 273 300 327 354 382 2601 4430 10186 10795 11405 15 12624 34 1515 TA-SB 307 341 375 409 443 477 2601 4430 10186 10795 11405 15 12624 34 1815 TA-SB 368 409 450 491 531 572 3760 3137 4966 10722 11332 11942 12551 13161 13770 8
Siemens Wheelabrator Jet III Modular series roof access door design CLOTH ARA (SQ. M) UNIT 912 RA-SB 147 164 180 196 213 229 A B C D 1931 2617 2150 3979 7636 7941 8246 8551 8856 9160 1212 RA-SB 196 218 240 262 283 305 2617 2150 3979 7636 7941 8246 8551 8856 9160 1512 RA-SB 245 273 300 327 354 382 2617 2610 4439 8097 8402 8706 9011 9316 9621 1812 RA-SB 294 327 360 393 425 458 3760 2617 3137 4966 8624 8929 9233 9538 9843 10148 CLOTH ARA (SQ. M) UNIT 915 RA-SB 184 204 225 245 266 286 A 1931 B 3226 C 2677 D 4506 8163 8468 8773 9078 9383 9687 1215 RA-SB 245 273 300 327 354 382 3226 2677 4506 8163 8468 8773 9078 9383 9687 1515 RA-SB 307 341 375 409 443 477 3226 2677 4506 8163 8468 8773 9078 9383 9687 1815 RA-SB 368 409 450 491 531 572 3760 3226 3137 4966 8624 8929 9233 9538 9843 10148 9
Siemens Wheelabrator Jet III xtended series walk-in plenum design UNIT 2115 TA-SB 2415 TA-SB 2715 TA-SB 3015 TA-SB 3315 TA-SB 3615 TA-SB 3915 TA-SB 4215 TA-SB 4515 TA-SB 4815 TA-SB 5115 TA-SB 5415 TA-SB CLOTH ARA (SQ. M) A B C D F G 429 477 525 572 620 668 4369 2667 4833 10497 11107 11716 12326 12935 13545 2337 491 545 600 654 709 763 4979 2642 552 613 675 736 797 859 5588 2947 613 681 750 818 886 954 6198 3252 675 750 825 899 974 1049 6808 3556 736 818 899 981 1063 1145 7417 3861 797 886 974 1063 1152 1240 8027 2794 2744 859 954 1049 1145 1240 1336 8636 3099 2744 920 1022 1124 1227 9 1431 9246 3099 3353 981 1090 1199 1308 1417 1526 9856 3404 3353 1043 1159 1274 1390 1506 1622 1104 1227 1349 1472 1595 1717 10465 3709 3353 11075 2667 4833 10497 11107 11716 12326 12935 13545 3861 3658 CLOTH ARA (SQ. M) UNIT A B C D F G 2117 TA-SB 487 541 595 649 703 757 4369 3556 2998 5163 27 11437 46 12656 66 13875 2337 2417 TA-SB 556 618 679 741 803 865 4979 2642 2717 TA-SB 626 695 764 834 904 973 5588 2947 3017 TA-SB 695 772 849 927 1004 1 6198 3252 3317 TA-SB 764 850 934 1019 1105 1189 6808 3556 3617 TA-SB 834 927 1019 1112 5 1297 7417 3861 3917 TA-SB 904 1004 1104 5 1305 1406 8027 2794 2744 4217 TA-SB 973 1 1189 1297 1406 1514 8636 3099 2744 4517 TA-SB 1043 1159 1274 1390 1506 1622 9246 3099 3353 4817 TA-SB 1112 1236 1359 1483 1607 1730 9856 3404 3353 10 5117 TA-SB 5417 TA-SB 1182 1251 1313 1390 4 1529 1575 1668 1707 1807 1838 1946 10465 11075 3556 2998 5163 27 11437 46 12656 66 13875 3709 3861 3353 3658
Siemens Wheelabrator Jet III xtended series roof access door design CLOTH ARA (SQ. M) UNIT 2115 RA-SB 429 477 525 572 620 668 A B C D 4369 3226 2744 4909 8567 8871 9176 9481 9786 F G 10091 2337 2415 RA-SB 491 545 600 654 709 763 4979 2642 2715 RA-SB 552 613 675 736 797 859 5588 2947 3015 RA-SB 3315 RA-SB 3615 RA-SB 3915 RA-SB 4215 RA-SB 4515 RA-SB 4815 RA-SB 5115 RA-SB 5415 RA-SB 613 675 736 797 859 920 981 1043 1104 681 750 818 886 954 1022 1090 1159 1227 750 825 899 974 1049 1124 1199 1274 1349 818 899 981 1063 1145 1227 1308 1390 1472 886 974 1063 1152 1240 9 1417 1506 1595 954 1049 1145 1240 1336 1431 1526 1622 1717 6198 6808 7417 8027 8636 9246 9856 10465 11075 3226 2744 4909 8567 8871 9176 9481 9786 3252 3556 3861 2794 3099 3099 3404 3709 10091 3861 2744 2744 3353 3353 3353 3658 11
All rights reserved. Subject to change without prior notice. Trademarks mentioned in this document are the property of Siemens AG, its affiliates, or their respective owners. The information in this document contains general descriptions of the technical options available, which may not apply in all cases. The required technical options should therefore be specified in the contract. Published by and copyright 2012: Siemens nergy, Inc. 4400 Alafaya Trail Orlando, FL 32826-2399, USA nvironmental Systems & Services 501 Grant Street Pittsburgh, PA 15219, USA Siemens AG nergy Sector Freyeslebenstrasse 1 91058 rlangen, Germany Order No. 50001-520-A440-X-7600 Printed in USA Tel: (412) 562 7300 Parts and Services (800) 327-8727