A Higher Standard of Monitoring Systems & Customer Service Engineered Technical Solution to Meet Every Need. Cemtek Environmental, Inc. 3041 S. Orange Avenue Santa Ana, California 92707 USA 888.400.0200 www.cemteks.com
CEMTEK GROUP Who We Are We Are Your Partner For Compliance and Process Monitoring Solutions An integrated, full-service company serving the EPC Firms, Utilities, IPP S, Petrochemical industry and general industry with solutions for process and environmental monitoring and reporting.
CEMTEK GROUP Who We Are One of the largest/most experienced companies in the CEMS Industry Over 1,000 CEMS installed Integration Capabilities -Dry Extractive, Dilution, Hot/Wet, Insitu, TDL Cross Stack, FTIR, Process Monitors, Combustion Efficiency, PM, Mercury, DAHS
CEMTEK GROUP Who We Are Monitoring Solutions Provider Santa Ana, California Ocean City, New Jersey South Africa
Capabilities & Services Project Management, Design & Engineering Engineering and Project Manager with 35 years CEMS experience Engineering and Project Supervisor with 24 years experience, supervising eight CEMS Engineers Regulatory and Compliance Department to navigate federal and local regulations National Field Service with 24-7 field support Certification, parts and maintenance focus CEMS availability is our highest priority
Capabilities & Services Manufacturing Santa Ana, California factory houses our engineering, production, test, quality, project management, marketing, sales, field service and after-market support teams 15,000 SF Manufacturing Facility has the capacity for handling multiple large scale projects simultaneously
Capabilities & Services Application Analysis Review combustion process and pollution control equipment, measurement location Review permit for compliance CEMS or the process for a control CEMS Site specific requirements and needs Estimated ranges of constituents Location of equipment Information required and purpose Installation requirements
Capabilities & Services Maintenance Program 30 Service Techs Emergency Repair with 24/7 emergency call out support Preventative Maintenance CGA s QA/QC Plans Monitoring Plans EDR & DAS Reporting
Capabilities & Services Maintenance Program Standard and Custom Maintenance Programs Can Include: PM to ensure the highest availability Expert engineering and field service support Quarterly audit and annual RATA assistance and reporting USEPA 40CFR 60 & 75 QA/QC and custom monitoring plans EDR preparation and reporting Data validation, reconcilement and allowance tracking Special state, local and RECLAIM data reporting 24/7 emergency call out support Parts availability, single source responsibility Reliable and dependable on-site presence Periodic (demand) preventative maintenance
Capabilities & Services Training, Repair & Spare Parts CEMS, DAHS, analyzer and hardware training Large stock of spare parts for many different analyzers Late day spare parts shipping
Capabilities & Services Analyzers Used by Cemtek Thermo Fisher (TECO/TEI) Air Pollution Instruments (API) Rosemount California Analytical Siemens ABB Brand Gaus Ametek Land Ametek Thermox Ametek Western Research Sick Maihak ABB Los Gatos Research (LGR) Servomex M&C Products EMRC - Flow OSI - Flow Teledyne Monitor Labs MAC Instruments - H 2 O Tekran - Hg Servomex- NH 3 Durag Opacity Kurz Flow UniSearch NH 3 & HCl AP2E Cavity Ringdown
CEMS: Fully Extractive
Fully Extractive CEMS Sample Line Probe Pump NOx Cal Gas Inst. Air Cooler CO O2 Typical Extractive CEMS Flow Schematic
Fully Extractive CEMS Simple, Flexible, Proven Design Used in many applications Good performance in low and high concentrations Several sample probe designs/ configurations available depending upon application and particulate loading Heated sample line maintains gas sample above dew point until removal in conditioning stage Sample pump(s) pull sample from sample point to conditioning system
Fully Extractive CEMS Moisture is removed from sample allowing dry gas into analyzers for measurement Analyzers used must be selected based on proven technology for emissions being measured Proven Analytical Technologies used: Chemiluminescence (NO x ) NDIR, IR-GFC (CO & CO 2 ) UV Fluorescence (SO 2 ) Paramagnetic (O 2 ) FTIR (hot/ wet extractive system)
Fully Extractive CEMS Typical Emissions Measured: NOx, CO, O 2, SO 2, CO 2, NH 3, HCl Typical Analyzer Vendors: Thermo, Teledyne-API, CAI, Rosemount, Siemens, Unisearch Analyzer emissions measurements are sent to DAS System operations controlled by PLC or data logger PLC also receives other CEMS inputs and signals from plant can also provide outputs for plant use Auto calibration of CEMS is required have capability for manual calibration All CEMS components need to be protected from environmental conditions
Fully Extractive CEMS DAS (Data Acquisition System) receives data from analyzers and other system inputs DAS performs calculations as required DAS stores raw and calculated data DAS flags exceedances and other alarm conditions and generates alarms DAS provides reports required for submittal to regulatory agencies Some regulatory agencies require daily transmittal of data
Fully Extractive CEMS Fully Extractive Heated Probe
Fully Extractive CEMS SAMPLE PROBE WITH HEATED FILTER
Fully Extractive CEMS
Fully Extractive CEMS
Fully Extractive CEMS CEMS in Shelter in Refinery Application to meet Classified Area Requirements
Questions? Michelle Nelson Western Regional Sales Manager CEMTEK Environmental, Inc. CEM Systems, Service, Opacity, Flow, Parts 3041 S. Orange Avenue Santa Ana, CA 92707 Cell: 714-904-9087 phone: 714.437.7100 x235 fax: 714.437.7177 CEMS Parts: 888.400.0200 mnelson@cemteks.com www.cemteks.com