Filtration systems for the Metalworking Industry
HISTORY In May 1964, Mr. Jaume Lleal founded the enterprise in his home town Badalona on a workshop area of 150 m 2, starting with the production of grinding and polishing machines (PULMAX) and domestic appliances for the welding of rubbish bags (SERNIK). Since 1970, the company has been dedicated to the preliminary study, design and production of filter equipments for the Metalworking Industry, under the brand label of. Numerous patents and a large number of satisfied costumers prove the success of the company. 47 Years Under the new company name KENFILT EUROPA,S.L., today continue in his job for designing and make the production of filtration equipments and filtration central systems specially prepared to the specific working conditions and exigencies of the customers around the all world 1
COMPANY S DATA Export: > 80 % Foundation: 1964 Products: Development and production of filter equipments for the liquids used in the Metalworking Industry. Main costumers: Automotive Industry und their suppliers, machine tool manufacturers, tool manufacturers and users of machine tools. 2
EXPORT DATA 20% 80% NATIONAL EXPORT 3
TECHNICAL OFFICE + DESIGN For the development and design of our equipments, we are working with the latest information technologies. CAD: AUTOCAD SOLID EDGE E-PLAN 4 5
KENFILT INSTALLATIONS WORLDWIDE UNTIL TODAY, MORE THAN 2.500 KENFILT EQUIPMENT HAVE BEEN INSTALLED ALL OVER THE WORLD KENFILT- INSTALLATIONS 5
CUSTOMERS AUTOMOTIVE INDUSTRY 6
COSTUMERS AUTOMOTIVE TIER-1 7
MACHINE TOOL MANUFACTURERS 8
TOOL MANUFACTURERS 9
OTHER METALWORKING CUSTOMERS 10
APPLICATIONS Individual and centralized filtration systems for emulsions and cutting oils in the following applications: Turning Drilling Milling Grinding Honing Plunge EDM Wire erosion Production of: - Steel - Cast iron - Light metal - Non-ferrous metal 11
SMP: TWO-STEP PRESSURE FILTER PRODUCT RANGE Filtration of: Cutting oil, rolling oil, micro-emulsions, synthetic dissolutions, emulsions, kerosene, White Spirit and other petrochemical derivates. Most common applications: Profile grinding, slot grinding, gear grinding, deep hole boring, cold rolling and others. Nominal filtration quality: 15 µm Flow rates: 30 to 15.000 l/min and more 12
PRODUCT RANGE FTD: PRE-COAT FILTER Filtration of: Cutting oil, rolling oil, dielectric oil, hydraulic oil, kerosene, White Spirit and other petrochemical derivates. Most common applications: Profile grinding, slot grinding, gear grinding, honing, deep hole boring, cold rolling, spark erosion, washing and others. Nominal filtration quality: 5 µm, depending on the used type of filteraid Flow rates: 30 to 30.000 l/min and more 13
PRODUCT RANGE FTD + DL: PRECOAT FILTER WITH LAMELLA SETTLING TANK Filtration of: Cutting oil, Synthetic dissolutions, deionised water, galvanic baths and others. Most common applications: General mechanising Super finish grinding, grinding of hard facing metal and ceramics, honing, wire EDM, electrolytic coating and others. Nominal filtration quality: 5 µm (ISO code 4406 19/16) Flow rates: 30 to 30.000 l/min and more 14
PRODUCT RANGE FIDE: PNEUMATIC VACUUM PAPER BAND FILTER AND / OR WITH ENDLESS BAND (IN THE FORMER CASE, WITHOUT USE OF CONSUMABLES) Filtration of: Emulsions and synthetic dissolutions. 26 Most common applications: Any work with cutting tools in general, grinding, cold and warm rolling, washing and others, where a medium filtration quality is required. Nominal filtration quality: From 10 to 100 µm, depending on the used type of filter band Flow rates: 1000 to 30.000 l/min and more 15
PRODUCT RANGE TADE: HYDRAULIC VACUUM PAPER BAND FILTER AND / OR ENDLESS BAND (IN THE FORMER CASE, WITHOUT USE OF CONSUMABLES) Filtration of: Emulsions and synthetic dissolutions. Most common applications: Any work with cutting tools in general, grinding, warm rolling, washing etc., where a medium filtration quality is required. Nominal filtration quality: From 30 to 400 µm, depending on whether a sieve or a filter band is used8 Flow rates: 1000 to 30.000 l/min and more 16
PRODUCT RANGE TA: ROTARY DRUM VACUUM FILTER Filtration of small flow rates of: Emulsion and synthetic dissolutions. Most common applications: Any work with cutting tools in general, grinding, etc., wherever a high cleaning efficiency is not necessary. Nominal filtration quality: From 30 to 100 µm, depending on the filtration material used in the drum Flow rates: 100 to 400 l/min 17
PRODUCT RANGE BPR: ROTARY DRUM BAND FILTER BY GRAVITY Filtration of: Emulsions and synthetic dissolutions. Most common applications: Any work with cutting tools in general, grinding, washing etc., whenever a strict cleaning efficiency is required. Nominal Filtration quality: From 30 to 100 µm, depending on the used type of filter band Flow rates: 700 to 2.000 l/min 18
PRODUCT RANGE BP: PAPERBAND FILTER BY GRAVITY Filtration of: Emulsions and synthetic dissolutions. Most common applications: Any work with cutting tools in general, whenever a medium cleaning efficiency is necessary. Nominal Filtration quality: From 50 to 400 µm, depending on the used type of filter band Flow rates: 30 to 400 l/min 19
PRODUCT RANGE TRANSFILTRE : CANDLE FILTER (WITHOUT USE OF FILTER AID) Filtration of: Cutting and grinding oil of low viscosity, dielectric oil and synthetic dissolutions. Most common applications: Those works with cutting tools where the accrual of sludge in relation to the filtration flow rate is comparatively low, as tool grinding, spark erosion and Superfinish-proceedings, and others. Nominal Filtration quality: From 5 to 50 µm, depending on the used type of filter candles Flow rates: 30 to 2.000 l/min 20
PRODUCT RANGE HC: HYDROCYCLONE-EQUIPMENT Filtration of: Emulsions and synthetic dissolutions. Most common applications: Any work with cutting tools in general, grinding, warm rolling etc., whenever a strict cleaning efficiency is not required. Nominal separation quality: 95-98 % of all round particles, which are bigger than 5-20 µm and whose density is equal to or higher than steel Flow rates: 100 to 5.000 l/min and more 21
CM: MAGNETIC SEPARATOR Filtration of: Emulsions, synthetic dissolutions and cutting oil. Most common applications: Usually as a pre-filter for other filtration systems. Nominal Filtration quality: Cannot be estimated Flow rates: 20 to 400 l/min PRODUCT RANGE 22
PRODUCT RANGE TURNKEY FILTRATION PLANTS KENFILT designs, produces and assembles CENTRAL FILTRATION PLANTS which include: 2 TADE 20 DA + FTD 60 AD TA Flow rate: 28.000 l/min All kind of uptake-ducts for liquids and / or chips Settling tanks with automatic dredge Superficial oil remover Cooling units with automatic temperature regulation Automatic pressure control system for the supply Supply and other piping Devices for the chip treatment Equipments for automatic sludge drying by compressed air Magnetic pre-dredges 25
PRODUCT RANGE COOLING SYSTEMS FS: Cooling units with compressor and evaporator directly submerged in the liquid to be cooled. FW: Cooling units with thermosensors for a direct regulation of the liquid to be cooled 26
IC - COOLING SYSTEMS WITH HEAT EXCHANGERS Liquids to be refrigerated: PRODUCT RANGE oil, emulsion, cutting oil, various (to be studied) Applications: For the refrigeration and temperature regulation of the primary circuit (liquid to be cooled) by means of a cold water circuit (secondary circuit) Power: 3.000 500.000 kcal/h IC: Plate heat exchanger 27
PRODUCT RANGE CALL : SLUDGE DRYING PLANTS In these plants, the accrued sludge is dried with compressed air, when cellulose or diatomite earth is used as filter aid in precoat filters. Thus, the dried sludge contains only between 10 and 15 % rest humidity. It can be evacuated easily together with the rest of the industrial waste. 28
PRODUCT RANGE DO: AUTOMATIC DOSING DEVICE In Precoat-filters, the filter aid has to be added in its exact dose. This dosing device doses automatically the exact quantity of filter aid. 29
PRODUCT RANGE VACFILT : PNEUMATIC FILTER-AID BAGS EMPTIER For the empting the bags of the filter aid used in precoat filters. The filter aid is extracted by suction out of the bag without producing any dust or pollution, and then forwarded to the dosing device. 30
PRODUCT RANGE TT and TTM : TRANSFER TANKS TT :Without chip crusher TTM : With integrated chip crusher 31