SFC Säulen für analytische und preparative Anwendungen Technology Symposium Vienna, 25 th October 2016 DI Verena Schmid 2016 Waters Corporation 1
CHIRAL SEPARATIONS ACQUITY UPC 2 Trefoil 2016 Waters Corporation 2
ACHIRAL SEPARATIONS Viridis Columns 2016 Waters Corporation 4
New Torus 5 µm Analytical and OBD Preparative Achiral SFC Columns October 2016 2016 Waters Corporation 5
Torus Columns A new particle technology designed specifically for SFC Novel, two-stage bonding process yielding high density ligands The second stage imparts the unique selectivity for each phase new interactions with analytes O O Si O O OH H N N Torus 2-PIC High Density Bonding O O Si O O OH N Torus DEA 1.7 & 5 µm BEH Particles O O Si O O OH OH Torus DIOL O O Si O O OH H N Torus 1-AA US 6,686,035 US 7,223,473 Others patent pending 2016 Waters Corporation 6
Torus Columns Highlights Scale-up from 1.7 µm analytical to 5 µm preparative scale 4 innovative chemistries for SFC Applications o 1.7 µm and 5 µm particles Excellent peak shape Added selectivity wide range of compounds Improved Robustness 2016 Waters Corporation 7
AU AU AU Scale from Torus Analytical to Achiral Preparative SFC Columns Torus 2-PIC 1.7 µm to 5 µm Scale-up 0.112 0.084 0.056 0.028 0.000 0.112 0.084 0.056 0.028 0.000 0.00 0.50 1.00 1.50 2.00 2.50 3.00 Minutes 1 2 5 1 4 3 2 5 3 4 Analytical SFC Column: Torus 2-PIC 1.7 µm 3.0 x 50 mm Analytical SFC Column: Torus 2-PIC 5 µm 3.0 x 50 mm Analytical SFC Conditions System: ACQUITY UPC 2 with PDA Columns: Torus 2-PIC 1.7 µm 3.0 x 50 mm Torus 2-PIC 5 µm 3.0 x 50 mm Co-Solvent: 20mM Ammonium Hydroxide in Methanol Flow Rate: 1.2 ml/min Gradient: 5 to 50% B in 2.85 min, hold at 50% Column Temp: 30 C Detection: UV @ 220 nm ABPR Setting: 1625 (1.7 µm) 2250 (5 µm) Injection Volume: 2.0 µl 0.00 0.50 1.00 1.50 2.00 2.50 3.00 Minutes Goldenseal_Extract-01_2016-09-14_19x150mm-1w014a-05_MeOH AmOH_02_2PIC_800µL 1.2e-2 1.0e-2 8.0e-3 6.0e-3 4.0e-3 2.0e-3 0.0 1 1.05 2 1.99 3 4 1.64 2.88 3.02 2.28 2.48 2: Diode Array 220 Range: 6.672e-1-2.0e-3-0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5 3.84 4.02 4.32 Preparative SFC Column: Torus 2-PIC 5 µm 19 x 150 mm Time Preparative SFC Conditions System: SFC Prep 100q with PDA Column: Torus 2-PIC 5 µm 19 x 150 mm Co-Solvent: 20mM Ammonium Hydroxide in Methanol Flow Rate: 100 ml/min Gradient: 5 to 50% B in 5.14 min Column Temp: 30 C ABPR Setting: 120 bar (1740 psi) Detection: UV @ 220nm Injection Volume: 1.0 ml Goldenseal Extract: 1. Canadine 2. Hydrastine 3. Isocorypalmine 4. Methyl Hydrastine 5. Berberine 2016 Waters Corporation 8
Factors that control effective scale-up in SFC 2016 Waters Corporation 9
Outline Introduction Importance of scale-up Different approaches A rule-based approach for SFC Why LC approach may not always work in SFC Solution an additional step in LC rule Conclusion 2016 Waters Corporation 10
Scaling up 2016 Waters Corporation 11
L/d p rule for HPLC systems Designing prep column dimensions and particle size Stationary phase Select the same chemistry Column specs Choose either L or d p Calculate the other from (L/d p ) anal = (L/d p ) prep Linear velocity (u) Calculate u from (u x d p ) anal = (u x d p ) prep Flow rate Calculate Q from, Q=u x A L = column length, d p = particle size, u = linear velocity, A = column void cross-section 2016 Waters Corporation 12
AU AU AU Works for LC Method Transfer 0.05 0.04 0.03 0.02 0.01 0.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00 11.00 12.00 13.00 14.00 15.00 0.05 0.04 XBridge C18 5 µm, 4.6 x 150 mm 1485 psi XBridge C18 2.5 µm, 3.0 x 75 mm 0.03 0.02 0.01 0.00 0.05 0.04 0.03 0.02 0.01 0.00 0.60 1.00 1.40 1.80 2.20 2.60 3.00 3.40 3.75 ACQUITY BEH C18 1.7 µm, 2.1 x 50 mm 5555 psi 10433 psi 0.30 0.40 0.50 0.60 0.70 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 Minutes Courtesy of Jon Turner April 2015 2016 Waters Corporation 13
Outline Introduction Importance of scale-up Different approaches A rule-based approach for SFC Why LC approach may not always work in SFC Solution an additional step in LC rule Conclusion 2016 Waters Corporation 14
Outline Introduction Importance of scale-up Different approaches A rule-based approach for SFC Why LC approach may not always work in SFC Solution an additional step in LC rule Conclusion 2016 Waters Corporation 15
Effect of Pressure Difference on LC scale-up LC scale-up minimum effect from pressure changes u Anal > u Prep DP Analytical DP Prep Column length Column length Nearly incompressible fluid Matching density profile Analytical Dr Dr Prep Column length Column length 2016 Waters Corporation 16
Effect of Pressure Difference on SFC scale-up SFC scale-up effect from pressure changes u Anal > u Prep DP Analytical DP Prep Column length Column length Compressible fluid Different density profiles Dr Analytical Dr Prep Column length Column length 2016 Waters Corporation 17
AU AU Effect of Density Changes 0.30 0.25 0.20 0.15 0.10 0.05 0.00 0.30 0.25 0.20 0.15 0.10 0.05 0.00 1 2,3 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 1 Different density = different thermodynamic interactions = different retentions 2 3 4 Minutes address the density 6 5 Lower Density Mobile Phase What it means? To apply LC scaling rules, Higher Density Mobile Phase 4 5 5 µm difference 1.7 µm 6 2.1 x 150 mm 5µm BEH 2-EP, 1.4 ml/min ABPR = 103.5 bar Temp: 40 C 2.1 x 150 mm 1.7µm BEH 2-EP, 1.4 ml/min ABPR = 103.5 bar Temp: 40 C 0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 4.50 5.00 Caffeine, Carbamazepine, Uracil, Hydrocortisone, Prednisolone, and Sulfanilamide C. Hudalla et. al. Waters Application Note. 720004818en 2016 Waters Corporation 18
Addressing Density Difference Ideal situation matching density profiles Analytical column Prep column Dr Dr Column length Column length Simpler approach - matching average density Dr Analytical column Dr Prep column Average density Average density Column length Column length 2016 Waters Corporation 19
Addressing Density Difference SFC System Scheme Any changes upstream of ABPR can change chromatography! CO 2 Injector Column Detector Set: ABPR B ABPR = Automatic Back Pressure Regulator 2016 Waters Corporation 20
How to manipulate Ave P? Assuming linear pressure drop Calculate average pressure Analytical column Prep column System P ABPR P System P ABPR P Ave P DP DP Ave P Column length Column length Manipulating ABPR pressure, match average pressure DP Analytical column DP Prep column Increased ABPR pressure Column length Column length 2016 Waters Corporation 21
Simplified - manipulate Ave P! P System P Average P System 2 P ABPR P ABPR Assume linear pressure drop across the entire range Sensor = pump outlet Sensor = regulator inlet Take simple average pressure across the system Implementable Back pressure regulator 2016 Waters Corporation 22
Scale-up Steps for SFC Stationary phase Select the same chemistry Column specs Choose either L or d p Calculate the other from (L/d p ) anal = (L/d p ) prep Linear velocity (u) Calculate u from (u x d p ) anal = (u x d p ) prep Calculate Q from, Q=u x A Flow rate Average Density Adjust ABPR to ensure same average pressure L = column length, d p = particle size, u = linear velocity, A = column void cross-section 2016 Waters Corporation 23
Step by Step. 2016 Waters Corporation 24
Effect of Lower Density 2016 Waters Corporation 25
Effect of Lower Density 2016 Waters Corporation 26
Density Profiles 2016 Waters Corporation 27
Use of Average Density 2016 Waters Corporation 28
Use of Average Density ABPR = Automatic Back Pressure Regulator 2016 Waters Corporation 29
Impact of Flow Rate 2016 Waters Corporation 30
Impact of Flow Rate 2016 Waters Corporation 31
Regarding Particle Size & Prep Practice 2016 Waters Corporation 32
Regarding Particle Size & Prep Practice 2016 Waters Corporation 33
Professional Scale Up 2016 Waters Corporation 34
Conclusion A simplified method-transfer rule in SFC is developed Average pressures in SFC and UPSFC systems should be the same Applicable over a wide range of standard conditions used in SFC/UPSFC operations 2016 Waters Corporation 35
Links and Literature upc2.waters.com All Application Notes: http://www.waters.com/waters/promotiondetail.htm?id=13477 1024&locale=en_US YouTube Channel: https://www.youtube.com/playlist?list=pl6ya4jv5tak5q6m391v0_yufesh_eywj UPC2 Strategy for Scaling from Analytical to Preparative SFC Separations (LiteraturNr. 720004818EN) 2016 Waters Corporation 36
Acknowledgements Waters Corporation Abhijit Tarafder Jason Hill Tom Swann Steve Collier 2016 Waters Corporation 37
THANK YOU FOR YOUR ATTANTION! QUESTIONS?! 2016 Waters Corporation 38