LIFE IS MADE TO LAST NORTH AMERICA WELCOME INTRODUCTIONS
PART OF VOTORANTIM GROUP LEADER IN GLOBAL INDUSTRY SECTORS Corporate Votorantim S.A. Instituto Votorantim Building Materials Metals Steel Energy Pulp Orange Juice Financial
7 TH LARGEST CEMENT PRODUCER IN THE WORLD Canada United States Operating in over 14 countries In business for 97 years More than 15,000 employees Peru Bolivia Chile Uruguay Argentina Brazil Spain Morocco Tunisia Turkey India China * In annual installed cement capacity, according to the 11 th edition of the Global Cement Report (2014), without considering Chinese companies and considering Holcim and Lafarge as one company.
GLOBAL STRATEGIES AND ALIGNMENT OPERATE AS ONE TEAM, ONE COMPANY Code of Conduct Values Beliefs Strategies Safety Purpose Ethics Culture and Reporting Solidity Ethics Respect Entrepreneurship Unity Cultivating Talents Meritocracy Excellence Pragmatism Open Dialogue Alliance Sense of Ownership Customer Focus Best-in-Class Operations Empowered People Sustainability Global Safety Policy 7 Life-Saving Habits Life is made to last
North American Presence Ontario, Canada 2 cement plants 36 ready mix concrete plants 26 aggregates plants 1,171 Employees Cement Capacity Canada: 3.3 Metric tons U.S.: 2.7 metric tons Total: 6.0 metric tons Charlevoix Michigan expansion will add.6 metrics tons United States 3 cement plants 2 grinding mills 63 ready mix concrete plants 17 aggregates plants 1,948 Employees
CORPORATE OBJECTIVE SUSTAINABILITY Committed to a positive impact on people and our planet Enduring products that contribute to world-class structures Customer and community relationships Recognized for leadership in sustainability Energy management: North America's first ISO 50001 certified plant Award-winning research and rehabilitation projects Alternative fuels use, carbon neutral projects Advancing our industry through the World Business Council for Sustainable Development s (WBCSD s) Cement Su stainability Initiative (CSI)
LIFE IS MADE TO LAST SUSTAINABILITY PROJECTS BOWMANVILLE ONTARIO T
Highlights Bowmanville Cement Production Facility Site in operation since 1967, third kiln line 5600 Tonnes Clinker, 6000 Tonnes of Cement. / Day 1,800,000 Tonnes / Year of Clinker Production 190,000 tonnes of Coal and Pet Coke Ships by Truck, Rail, Marine. Constructed 1989-1990 Dry Process, FLS SLC System Operates 330 days/year. And 24 hours / Day
Low Carbon Fuels Project Preparations at Transfer Station Non Recyclable Materials Wood and Biomass Construction and Demolition Destined for Landfill Loaded for Transport
Low Carbon Fuels Project Unloading and Firing Bowmanville Inbound Trucks from Transfer Station 900 Deg C Consumed Kiln Process for Clinker Production
Low Carbon Fuels Project Process Modelling and Firing Bowmanville 900 Deg C
Low Carbon Fuels Project Structural and Mechanical Engineering Bowmanville *50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
Low Carbon Fuels Project Preparations at Transfer Station Highlights First approved project for Ontario, for full time use of Low Carbon Fuels (LCF) granted by MOE. Showcase project for industry, in general, The LCF fuels are classified as GHG neutral. Initial Supply of up to 100 t/d of Construction and Demolition wood waste currently sent to landfill. GTA has many other high energy sources of non recyclable streams currently destined to landfill LCF 45% equivalent to Coal
Low Carbon Fuels Project Expected Results Bowmanville Direct substitution of LCF @4% for fossil fuels is expected to yield 27,000 tonnes GHG reduction/annum 86,000 tonnes/annum of indirect GHG reductions through avoided landfill and transportation emissions Future approvals to move forward from 4% to >10% thermal substitution Future approvals to use broader range of materials Future approvals at second facility to start program at that location Process data and engineering to assess the process and equipment for changes/upgrades/improvements. Industry showcase for public and authorities, real GHG reductions are achievable *50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
LIFE IS MADE TO LAST ENERGY EFFICIENCY DEMONSTRATION PROJECT 55 INDUSTRIAL STREET TORONTO T
CHP ISLAND POWER CO-GENERATION INSTALLATION OVERVIEW ( SIMPLIFIED ) Utility Toronto Hydro System Utility Mode Island Mode Backup Mode CHP Gas Power Generator 500Kw Diesel Generator (Backup) Office & IT System Ready Mix Plant *50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
CHP ISLAND POWER CO-GENERATION INSTALLATION OVERVIEW ( SIMPLIFIED ) Combined heat and power (CHP) system Generate Electricity Utilize Waste Heat Heat and Cool Office Curtail Grid Demand Backup Power Fuel Natural Gas Heat/Cool Office NOx, SOx, CO2 Controls < 500 KW tri-generation on-site energy solution 3.5M KWHRS per year electricity 1.6 MMBTU s cogen heat, 145,000 Tonne hrs per year chilling, Exhaust Gases O2 Algae Electrical Power *50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
Emissions and GHG Reduction research Algae Bioreactor Research Technology Reduce emissions CHP NOx, SOx, CO2 Convert to bi-products Apply to new uses Project made possible via collaboration with St Marys Cement Pond Technologies OOM Energy
55 Industrial Street Demonstration Project Results INCREASED FACILITIES FUEL EFFICIENCY TO OVER 80% REDUCED OVERALL CARBON FOOTPRINT BY 40% OVERALL ENERGY COST SAVINGS TO SMC 24% OOM ENERGY, MADE IN ONTARIO SOLUTION, NOW BEING EXPORTED TO ALBERTA, UNITED STATES, MEXICO AND SOON TO BE INDIA
LIFE IS MADE TO LAST OTHER ACTIVE SUSTAINABILITY PROJECTS T AGGREGATES
McMillan Pond restoration Fish farming project McMillan Pond, Canada Example of how to improve the environment after deactivating an aggregates mine. Today, McMillan Pond is generating local food production and supporting the economy.
LAKEFIELD LAND RESTORATION A land rehabilitation project in Lakefield, Ontario Return property to active farm land Soil that is better and more productive than when we acquired the site.
LIFE IS MADE TO LAST OTHER ACTIVE SUSTAINABILITY PROJECTS T READY MIX
PRODUCT RESEARCH CONCRETE TECHNOLOGY LAB Concrete Testing Perform Physical Tests Cement Aggregates Concrete Confirm in field results Breaks of cylinders Store and Analyze Data Statistical Models Correlation of Data Internal IP Correlate back to all raw materials New Product Research
Summary Sustainability Reduce the GHG emissions Use substitute and recycled inputs where possible from other processes / byproducts that otherwise may go to waste streams. Reduce the use of fossil fuels, by optimizing fuel consumption, processing efficiency and carbon neutral fuels Development of new products and specifications, using cementitious substitutes Working with industry associations, and the promotion of LEED Building Certification Promotion of end user applications, such as concrete roadways, and infrastructure for long service life, and reduced rolling friction. Research with universities and industry partners, actively look for new methods and sustainable practices Be an early adopter of supportive technologies SNCR NOx, SOx controls Work to improve business sustainability in many areas in parallel *50/50 joint venture between Votorantim Cimentos and the Anderson Columbia Company
THANK YOU LIFE IS MADE TO LAST