Controlled Environments KS1 CS Data Sheet Controlled Environment Panels Insulated Panels
KS1 CS Technical Data Product Overview Kingspan Controlled Environment panels are designed for use within temperature controlled and hygiene safe environments, such as food processing, freezers, cold/chill store and clean rooms for the bio-technology and pharmaceutical industries. These firesafe, hygienic and fibre free insulated panel systems are suitable for internal and external walls and ceilings, including internal box within a box applications. Manufacture Panels are manufactured in a Kingspan owned facility in Sydney, Australia. Lead times are typically 4-5 weeks for stocked coatings and colours. Non stocked coatings/colours require extra lead time. Rib KS1 CS Flat KS1 CS Panel Performance Panel Properties and Thermal Performance Core Thickness (mm) R Value (m 2 /kw) 2.65 3.9 5.15 6.40 7.65 10.00 Weight kg/m 2 0.5/0.5 steel 10.00 11.00 12.10 13.01 14.20 16.30 Available Lengths Standard lengths are from 2m to 11.8m. 1mm cover width *panel shown is KS1 CS Rib/Rib NZBC The KS1 CS panel is compliant with the following clauses of the NZBC, when Kingspan standard details are utilised: B1 Structure B2 Durability C Fire E2 External Water H1 Energy Efficiency Internal Surface Finish (NZBC Cl 4.17) Standard Details Firewall Details Sprinkler Code NZS 4541:7 The Sprinkler Standard NZS 4541:7 contains levels of sprinkler protection required for buildings constructed with Approved and Not Approved panels - refer to section 212 and Appendix J. Kingspan PIR panels are classed as approved as they have FM Global approval. Group 1S Group 1S External Radiation (NZBC Cl 5.8) Total Heat Peak Heat >1m from <1m from THRR PHRR boundary boundary 24 kw/m 2 5 mj/m 2 2
KS1 CS Technical Data Firewall Various tested Firewall solutions are available. All of these solutions require a specific construction to match the tested performance. Contact Kingspan with your specific requirements and we will provide an appropriate solution. Insurance Kingspan panels have achieved FM Global FM4880 Class 1 - unlimited height (the highest classification available) FM4881 - External Wall System - no height restriction Acoustic Performance For sound transmission reduction, Kingspan panels typically have a single figure weighted sound reduction index (SRI) of Rw=24dB. For New Zealand specific acoustic solutions contact Kingspan Technical Services. Frequency (Hz) 2 0 0 0 4000 Rw SRI (db) 17 21 26 26 26 42 24 Materials Exterior Weather Sheet Substrate to be 0.mm thick Z2 Zincform G300S coated steel to AS1397. Standard Colour Antibacterial White - 25 microns thick Other colours available on extended lead time and price Insulation Core Polyisocyanurate (PIR), with zero Ozone Depletion Potential (Zero ODP). Available in FM Global insurer approved Firesafe certified product range. PIR foam is a thermosetting material. It does not melt, flow or drip when exposed to fire. It forms a strong char that helps protect the foam core and prevent flame spread within the panels. Internal Liner Sheet Substrate to be 0.mm thick Z2 Zincform G300S coated steel to AS1397. Standard Colour Antibacterial White - 25 microns thick Other colours available on extended lead time and price Fasteners All fixings (screws, rivets or bolts) to be either Carbon or stainless steel. Flashings All flashings to be 0.5mm coil coated steel. No aluminium to be used. Product Selection Assistance Sales representatives are available nationwide to answer queries on product options, assist with detailing, spans, colour swatches and other queries. They can also provide early stage budget estimates and co-ordinate the provision of project specifications. Technical Assistance Our technical team is available to provide specific advice on panel spans, product specifications, standard and bespoke detailing, panel optimisation, fire wall options, project specific acoustic solutions, panel guarantees, thermal condensation risk calculation along with general building science cladding advice. Kingspan Technical Services can provide side by side assistance with regard to project detailing, attending design meetings, providing training and undertaking site visits when required. Guarantees Kingspan will provide product guarantees on an individual project basis. Guarantees are typically up to 10 years in a non marine / geothermal environment. All guarantees are subject to maintenance regime. Specialist coatings are available for marine and other more corrosive areas. Environmental Kingspan has undertaken a Life Cycle assessment of the KS1 CS panels, and have published an Environmental Product Declaration (EPD) on their performance. The result shows that the Australian made panels are consistent with the Green Guide A+ rating achieved by the UK sourced materials. Biological Kingspan panels are normally immune to attack from mould, fungi, mildew, and vermin. No urea or formaldehyde is used in the construction, and the panels are not considered deleterious to health. Quality and Durability KS1 CS panels are manufactured to ISO 9001 standards from the highest quality materials, using state of the art production equipment to rigorous quality control standards, ensuring long term reliability and service life. Delivery & Packing Standard Packing Protective film is applied to the external face. Kingspan panels are stacked horizontally. The number of panels in each pack depends on panel thickness. Delivery All deliveries (unless indicated otherwise) are by road transport to project site by flat bed truck for off loading by crane or fork hoist. Off loading is the responsibility of the installer. Handling guidelines are available from Kingspan Technical Services. 3
KS1 CS Span Tables Internal Wall & Ceilings KS1 CS Span Tables - Internal Wall and Ceiling Panel Temperature Thickness R Value Weight Delta Range (1) Internal Walls (2) Trafficable Ceilings (3) mm (m 2 k/w) (kg/m 2 ) (ºC) Ambient (m) Freezer (m) Ambient (m) Freezer (m) 2.65 10.00 25 6.29 N/A 3.01 N/A 3.90 11.00 40 8.27 N/A 4.69 N/A 5.15 12.10 10.04 7.68 6.19 8.64 6.40 13.01 60 11.67 9.11 7.56 10.40 7.65 14.20 11.80* 10.46 8.81 11.72 10.00 16.30 11.80* 11.80* 10.65 11.80* (1) Based on heat flow of 10W/m 2 /hr - as per following table. (2) Internal wall spans based on 0.30 kpa load. Deflection limit L/ (3) Ceilings based on either 1.4kN or 0.25 kpa loads. Deflection limit L/ short term or L/ long term. (4) Ambient = 0ºC to 0ºC and Freezer = -25ºC to 20ºC. Notes: Values have been calculated in accordance with AS/NZS1170.0 and also take into account the method described in EN 149:6 titled Self-supporting double skin metal face insulating panels (Light coloured). Factory made products - Specifications, taking imposed loads and temperature into account. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm or L/600. * Max panel length is 11.80m Load span tables for the panel specifications not shown are available from Kingspan Technical Services. Heat Transmission D = (λ x Δt)/Q D = Panel thickness (m) λ = 0.020 W/mK, thermal conductivity of the panel Δt = Difference between internal and external temperatures Q = 10 W/m 2 design heat flow for refrigeration Heat Flow (w/m 2 ) Panel Thickness in mm 25 10.00 6.67 5.00 4.00 3.33 2. 30 12.00 8.00 6.00 4.80 4.00 3.00 35 14.00 9.33 7.00 5.60 4.67 3. 40 16.00 10.67 8.00 6.40 5.33 4.00 45 12.00 9.00 7.20 6.00 4. 13.33 10.00 8.00 6.67 5.00 55 14.67 11.00 8.80 7.33 5. 60 12.00 9.60 8.00 6.00 65 13.00 10.40 8.67 6. 70 14.00 11.20 9.33 7.00 12.00 10.00 7. 80 12.80 10.67 8.00 85 13.60 11.33 8. 90 12.00 9.00 95 12.67 9. 13.33 10.00 Temperature Difference (ºC) Operating Ranges Panel External Temperature ºC Internal Temperature ºC Thickness (mm) 30 20 10 0-10 -20-30 -40 - -60-70 4
KS1 CS Span Tables External Wall Chiller (0ºC Internal) Single Span Condition L Panel Load Span L in metres Thickness Type 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 mm Uniformly distributed loads kn/m 2 Ultimate Limit State (ULS) Pressure 2.07 Suction 2.05 Pressure 3.16 2.32 1.78 1.40 Suction 3.05 2.24 1.71 1.35 Pressure 4.25 3.12 2.39 1.89 1.53 1.27 1.06 Suction 4.02 2.95 2.26 1.79 1.45 1.20 1.01 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 1.15 0.99 0.87 Suction 5.03 3.69 2.83 2.23 1.81 1. 1.26 1.07 0.92 0.80 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 1.06 0.93 0.82 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.49 1.27 1.10 0.96 0.84 0.74 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 1.45 1.27 1.13 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 1.26 1.11 0.98 Serviceability Limit State (SLS) Pressure 1.58 Suction 0.88 Pressure 3.14 2.24 1.63 1.22 Suction 2. 1.70 1.14 0.68 Pressure 4.25 3.12 2.39 1.86 1.53 1.27 1.06 Suction 4.02 2.95 2.26 1.58 1.17 0.83 0.55 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 1.15 0.99 Suction 5.03 3.69 2.83 2.23 1.81 1.46 1.13 0.89 0.65 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 1.06 0.93 0.82 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.49 1.27 1.10 0.88 0.70 0.53 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 1.45 1.27 1.13 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 1.26 1.11 0.98 Double Span Condition L L Panel Load Span L in metres Thickness Type 3.0 3.5 4.0 4.5 5.0 5.5 5.9 mm Uniformly distributed loads kn/m 2 Ultimate Limit State (ULS) Pressure 2.07 1.52 Suction 2.05 1.51 Pressure 3.16 2.32 1.78 1.40 Suction 3.05 2.24 1.71 1.35 Pressure 4.25 3.12 2.39 1.89 1.53 Suction 4.02 2.95 2.26 1.79 1.45 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 Suction 5.03 3.69 2.83 2.23 1.81 1. Pressure 6.23 4.86 3.72 2.94 2.38 1.97 Suction 5.97 4.39 3.36 2.66 2.15 1.78 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 Serviceability Limit State (SLS) Pressure 1.58 1.12 Suction 0.88 0. Pressure 2.64 1.77 1.27 0.96 Suction 2.57 1.43 0.87 0.56 Pressure 3.74 2.46 1.73 1.29 1.00 Suction 3.55 2.35 1.40 0.89 0.59 Pressure 3.87 3.17 2.21 1.63 1.25 0.99 Suction 3. 2.99 2.04 1.28 0.84 0.57 Pressure 3.88 3.29 2.69 1.96 1.49 1.17 Suction 3.46 2.94 2.55 1.55 0.99 0.65 Pressure 4.22 3.56 3.09 2.60 1.95 1.52 1.21 Suction 3.71 3.14 2.74 2.13 1.28 0.78 0.48 Maximum length for containerisation is 11.8m (2 x 5.9m = 11.8m) Maximum length for containerisation is 11.8m (2 x 5.9m = 11.8m) For span parameters, refer to notes at the bottom of page 6. 5
KS1 CS Span Tables External Wall Freezer (-25ºC Internal) Single Span Condition L Panel Load Span L in metres Thickness Type 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 mm Uniformly distributed loads kn/m 2 Ultimate Limit State (ULS) Pressure 4.25 3.12 2.39 1.89 1.53 Suction 4.02 2.95 2.26 1.79 1.45 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 1.15 0.99 0.87 Suction 5.03 3.69 2.83 2.23 1.81 1. 1.26 1.07 0.92 0.80 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 1.06 0.93 0.82 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.49 1.27 1.10 0.96 0.84 0.74 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 1.45 1.27 1.13 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 1.26 1.11 0.98 Serviceability Limit State (SLS) Pressure 4.25 3.12 2.39 1.86 1.53 Suction 3.83 2.66 1.86 1.13 0.65 Pressure 5.41 3.98 3.05 2.41 1.95 1.61 1.35 Suction 5.03 3.69 2.83 2.20 1.63 1.09 0.71 Pressure 6.23 4.86 3.72 2.94 2.38 1.97 1.65 1.41 1.21 1.06 Suction 5.97 4.39 3.36 2.66 2.15 1.78 1.45 1.03 0.72 0.49 Pressure 6.80 5.83 5.09 4.02 3.26 2.69 2.26 1.93 1.66 1.45 1.27 1.13 Suction 6.80 5.80 4.44 3.51 2.84 2.35 1.97 1.68 1.45 1.26 1.11 0.98 Notes: Values have been calculated in accordance with AS/NZS 1170.0 and also take into account the methods described in EN 149:6 titled Self-supporting double skin metal face insulating panels (Light coloured) Factory made products Specifications, taking imposed loads and temperature into account. The serviceability limit state is defined by local buckling, bending or crushing failure at an intermediate support or the exceedance of a specified deflection limit. A deflection limit of L/ was used. The table is for an internal temperature of 0ºC for chiller and -25ºC for freezer. The actual wind suction load resisted by the panel is dependant on the number of fasteners used and the support width as well as the fastener material. This table is based on a support width of 60mm. The fastener calculation should be carried out in accordance with the appropriate standards. For further advice please contact Kingspan Technical Services. The allowable steelwork tolerance between bearing panels of adjacent supports is +/- 5mm or L/600. Load span tables for the panel specifications not shown are available from Kingspan Technical Services. 6
Case Studies Lion Brewery, Auckland New build Wall: KS1 CS Ceiling: KS1 CS French Bakery, Christchurch New build Wall: KS1 CS Ceiling: KS1 CS Fonterra Coldstore, Whareroa New build Wall: KS1 CS Ceiling: KS1 CS Coles Distribution, Victoria, Australia New build Wall: KS1 CS Ceiling: KS1 CS 7
New Zealand: Kingspan Ltd 97 Montreal Street, Christchurch, New Zealand Freephone (0800) 12 12 80 t: +64 (03) 260 5530 f: +64 (03) 260 5539 e: info@kingspanpanels.co.nz www.kingspanpanels.co.nz For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Ltd and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or descriptions of, the end use or application of products or methods of working are for information only and Kingspan Ltd and its subsidiaries accept no liability in respect thereof. I nsulated Pa n els 03/2017