CTS Cement Manufacturing Corp. Manufacturers of Introductory Product Training Module for Korodur
What is Rapid Set? Introduction Rapid Set Cement is a pure hydraulic cement that delivers structural strength in just 1 hour.
Ettringite Calcium Silicate Hydrate 15 Fm
Rapid Set is NOT Portland Cement with Additives Rapid Set is an advanced cement technology Calcium Sulfoaluminate Cement C4 A3 Ŝ
Rapid Set is Fast Drive or build on in 1 hour Complete jobs faster, perform more work
Rapid Set is Very Strong 68.94 MPa at 28 days Versatile enough for industrial, commercial, residential
Rapid Set is Durable Low Shrinkage, Resists Sulfate Attack, Endures Freeze-Thaw Conditions Produce permanent repairs. Reduce replacement costs
Rapid Set vs. Portland Cement Rapid Set Cement Faster Strength Gain Higher Strength Low Shrinkage More Durable Portland Cement Slow Strength Gain Modest Strength High Shrinkage Susceptible to Attack
Rapid Set hardens in minutes vs. Portland Cement hardens in hours / days Rapid Set
Rapid Set has high strengths at maturity Rapid Set
Rapid Set has less shrinkage vs. Portland Cement Rapid Set Rapid Set (o) Corps of Engineers Shrinkage Limit Portland Cement concrete L e s s AGE (Days) Type III with 2% calcium chloride
Rapid Set Resists Sulfate Attack Type II Portland (8% C 3 A) Rapid Set (0% C 3 A) After 2 Years Source: CTL test results After 6 Years
CONCRETE COMPONENTS, % BY VOLUME Rock Sand Cement Water Air 33 29 15 21 2 Rapid Set Hydrates up to 0.45 w /c Leaving no w ater for evaportation Rock Sand Cement Paste Air Benefits Denser Even aggregate 33 29 36 2 Portland Cement Hydrates up to 0.25 w /c Leaving 9 % of volum e for evaporation Rock Sand Cement Paste Water Air Curing Self cure (skin): TRU Core: water cure 33 29 27 9 2
Advantages of Rapid Set Rapid Strength Gain Structural Strength in 1 Hour Faster Setting Apply final finish and remove form sooner Higher Strength Durable and can be used for all applications Lower Shrinkage No cracking, higher durability More Durable Resists sulfate attack, won t react with aggregates
Rapid Set is a GREEN product Better for the environment
Rapid Set products are LEED compliant Contributes points toward LEED certification Ask your representative for details
Produced using less energy 32% lower CO 2 output than portland cement Longer durability Preserves our natural resources Conserves energy
Industrial Decorative Rapid Set Has a Versatile Product Line Residential Commercial
Manufacturing Logansport, IN Juarez, MX
RAW MATERIALS KILN AUTOMATED CONTROL ROOM FINISH MILL R.S. CEMENT
WET CHEMISTRY X-RAY DEFRACTION X-RAY FLOURESCENCE CEMENT FINENESS PARTICLE SIZE DISTRIBUTION
Surface Preparation Surface must be free of oils, grease, & loose debris Mechanical methods of surface preparation are recommended Recommended ICRI CSP 3 Roughen surface and remove all unsound concrete Immediately prior to placement SSD (Saturate Surface Dry) the surface.
Surface Preparation Acid Etched Grinding Light Shot Blast Light Scarification CSP 1 CSP 2 CSP 3 CSP 4 ICRI Standards e Medium Shot Blast Medium Scarification Heavy abrasive blast Heavy Scarification CSP 5 CSP 6 CSP 7 CSP 8
Mixing Product Mechanical drill & mixing paddle is recommended Mix product for 2-3 minutes Add 2-4.73 liter of water per bag (see bag for specific water amount) Do not exceed 4.73 liter of water To extend working time add Set Control to water prior to mixing material Do not re-temper material
Water Curing Spray Surface with water after initial set Keep Surface wet for 1 hour Curing
Tools
Products
Cement All Multi-Purpose Concrete Repair Material 20 MPa in 1 hour > 62 MPa at 28 days Non-Shrink Water Stop Apply 0mm 100mm
Applications Concrete Repair Underlayment Crack / Spall Repair Anchoring Grouting Casting Commercial Industrial Residential
Underlayments Apply 0mm to 100mm
Use for general concrete repairs
Crack and spall repair Trowelable or Pourable Mix Non shrink Build or drive on in 1 hour
Anchoring 20 MPa in 1 hour > 62 MPa in 28 days
Non shrink Grouting > 62 MPa in 28 days
Mortar Mix High Strength Repair Mortar Mortar Mix 17 MPa in 1 hour > 48 MPa 28 days Non-Shrink Water Stop Apply 15 to 150 mm
Applications Structural Repair Mortar Plaster Repair Vertical, Overhead, Horizontal Concrete Repairs Spall Repairs Window / Door installations
Structural Repair Mortar 17 MPa in 1 hour 48 MPa in 28 days
Precast Yards No glue needed Non shrink Rock solid in 1 hour
Structural Strength in 1 Hour Great for Vertical, overhead or flatwork structural repairs
I70 Restoration Project Used over 6000 bags of Mortar Mix Cost $800 Million to replace bridge vs. $21.6 Million to repair Work was completed at night to reduce traffic
Concrete Repair Mortar Beds Paint same day Non shrink
High Strength Rapid Hardening Concrete Mix 19 MPa in 1 hour > 41 MPa in 28 days Non shrink Water stop Apply 50 to 600 cm
Applications Emergency repairs Raising manhole covers Airfield rehabilitation Water treatment plants Seawalls Waterstop Post Setting Full depth placements Concrete counter tops
Emergency Repairs Very rapid hardening Drive on in 1 hour > 41 MPa in 28 days
Raising Manhole Covers 19 MPa in 1 hour > 41 MPa in 28 days
Airfield Rehabilitation & Airstrip Lighting High strength 1-hour openings
Water treatment plants Seawalls, lighthouses High sulfate resistance Water Stop
Post setting Formed concrete Structural strength in 1 hour
Concrete Countertops Ready to install in 1 hour Stain, dye, or add color
DOT Repair Mix Extended (100%) 20 MPa in 1-1/2 hours > 65 MPa in 28 days Apply up to 600 mm
DOT Repair Mix is 100% Extendable Mixed Neat 20 MPa in 1 hour > 65 Mpa at 28 days Apply 15 to 150 mm Yield.5 cubicft Extended (100%) 17.23 MPa in 1-½ hour 58.60 MPa in 28 days Apply up to 152mm thick Yield.9 cubic ft
DOT Repair Mix Highway, bridges, runway repair Very fluid mix Open to traffic in 1½ hours
Military
WunderFixx 60-minute working time Paint in 3 hours Place 0 to 12 mm Sandable for 24 hours No glues needed
Applications Tilt-Up Construction Precast Construction Cast-In-Place Concrete Bug Holes Honey Comb And More 100% Cement Based
For tilt-up finishing Parking garages Fill bug holes Honey combs
Sandable for 24 hours Super smooth finish Paint in 3 hours
Just add water Paint in 3 hours Low ph
Premium Concrete Smoothing Compound
Stucco Mix Crack Resistant Easy to use Just add water Saves Time Replaces 10 day method 60 Minute Working time Paint in 3 hours Scratch & Brown in 1 application Great for large jobs Can be applied by gun
Window and Door Replacements Complete job same day Paint or Color coat in 3 hours
Conforms to ICBO 5102
TRU Self-Leveling Topping, Resurfacer, or Underlayment Foot Traffic in 2-3 hours 34.5 MPa in 24 hours 44.50 MPa in 28 days Coat or Seal in 12 hours Polish in 24 Hours Accepts Stains or Integral colors Apply 4 mm to 35mm (can be extended for thicknesses greater than 35 mm)
Applications Topping Resurfacer Underlayment Decorative Floors TRU Self-Leveling Floor Material
Tools for Installation
Apply 4mm to 35mm 20 MPa in 4 hours Polish in 24 hours 34.5 MPa in 24 hours Interior or exterior
Natural TRU, broadcasted #1 all sided mirror, polished Corporate Office
Seed with aggregates or glass Polish to a high dense sheen 44.5 MPa in 28 days
22kg 34kg of sand per SF Leaving NO WET SPOTS Removing excess sand 12-24 hours
Rapid Set Skim Coat Feather edge to 12mm thick 20 minute working time Contains NO Sand Walk on traffic in 1 hour
Rapid Set Skim Coat Floor underlayment Concrete repair Concrete smoothing Level floor gradiations Interior or exterior
SET Control For more working time 1 packet per bag of Rapid Set Adds 15 to 20 minutes working time Doesn t affect strength, only slows the set time For hot weather or large batches
Flow Control Increase fluidity of your mix Increase strength 1 packet per bag of Rapid Set product Stiff mixes become soupier and flow better
+ Add SET Control and Flow Control together to make a slower setting fluid mix
Rapid Set has a versatile product line compared to Portland Cement Rapid Set Cement Faster Strength Gain Higher Strength Low Shrinkage More Durable Portland Cement Slow Strength Gain Modest Strength High Shrinkage Susceptible to Attack
Rapid Set Products Satisfies All Concrete Construction Needs for Commercial, Industrial, Residential or Military Applications.
International Concrete Repair Institute 2009 Project of the Year Pentagon Renovation Material Suppliers / Manufacturers CTS Cement Manufacturing Corp. Cypress, California
Thank you for your business. Visit www.rapidset.com for more information.