Comprehensive Waste to Energy Concepts Hannu Lepomäki VP, Business Development & Technology
BMH Technology Oy Waste Power Cement Service Waste to Fuel Waste to Electricity Fuel Handling Solutions Bioflame Waste to Flame Customer Support SRF production plants. Refining waste into a valuable product. Receiving, screening, storing, feeding of renewable fuels to power boilers Receiving, screening, storing, feeding of renewable fuels to cement kilns Maintenance support, service contracts, inspections, spare parts and modernisations. 17.6.2013 2
The TYRANNOSAURUS SRF Process turns waste into high quality SRF ( Solid Recovered Fuel ). 17.6.2013 3
WASTE TO ELECTRICITY PRODUCT LINE Intake 1000t/day Power 30+10MW 19.10.2012 4
SRF OVERCOMES AS SUBSTITUTE FUEL Fossil fuel SRF 1 ton of coal can be replaced by 1.3 tons of SRF 1 ton of pet coke can be replaced by 1.7 tons of SRF 1 ton of fuel oil can be replaced by 2 tons of SRF SRF - Don t waste it!
WASTE TO ELECTRICITY 2012 Integrated solution for Power production. TYRANNOSAURUS Fuel production and fuel handling. Includes: Waste receiving SRF Production External Fuel Handling Internal Fuel Handling Ash handling And Boiler Flue Gas Cleaning Electricity generation 17.6.2013 6
Mälarenergi AB Boiler 6, 2014 1. Boiler: Metso Power 175 MW SRF 2. Turbine: Siemens 55 MW 3. Flue gas condensation: Ahlstom 30 MW 4. SRF production and fuel handling: BMH Technology 450.000 ton/a TYRANNOSAURUS: 3 line SRF plant 17.6.2013 7
SOME SRF PRODUCTION PLANT REFERENCES THEORETICAL SITE COUNTRY CAPACITY Mälarenergi AB, Västerås Sweden 450,000 tons/a IL&FS Environmental I&S Ltd. India 250,000 tons/a DEREWALL, Vanheede Belgium 312,500 tons/a UAB Fortum Klaipeda Lithuania 500,000 tons/a TPI PolenePower Thailand 750,000 tons/a ESTRE Ambiental S/A Brazil 500,000 tons/a Sita Starol ltd. Poland 312,500 tons/a Sorain Cecchini Ambiente S.C.A. Italy 250,000 tons/a Total 35 TYRANNOSAURUS installations around the world. 17.6.2013 8
SOLID WASTE TREATMENT INDUSTRY IN CHINA Huge business potential, but how to capture? 17.6.2013 9
TWO DIFFERENT REALITIES China 1.3 B people Primary target to harmlessly dispose huge quantities of MSW. Electricity generation is secondary benefit. No separation of organic and nonorganic waste at source high organic waste content (40-60%). Strong government guidance Finland 5.3 M people Primary target to maximise generated power by providing boiler high quality, high calorific value fuel. Partial sorting at source. Following national and EU environmental protection norms. 17.6.2013 10
ONGOING URBANISATION 17.6.2013 11
DEVELOPMENT OF GDP OF CHINA S CITIES (USD 71 Billion) (USD 142 Billion) (Finland s GDP in 2011 USD 190 Billion) 17.6.2013 12
SOLID WASTE TREATMENT IN CHINA Three parallel policies 2011-2015 Volume reducing Adapt new technologies to reduce volume and size of solid waste Harmless Adapt new technologies to make solid waste harmless to human health and not to cause environmental pollution Resourceoriented Adapt new technologies to recycle useful material and energy from solid waste 17.6.2013 13
STRONGLY GROWING WASTE TO ENERGY INDUSTRY 17.6.2013 14
COMPREHENSIVE WASTE TO ELECTRICITY CONCEPT 17.6.2013 15
FROM MSW TO SRF - THE PLANT Output StepN 5 Pre-Treatment StepN 2 Bio-Dry StepN 3 MSW Output storage MSW Input storage Input StepN 1 Post-Treatment StepN 4
BIODRY PROCESS 17.6.2013 17
Bio-Dry system components 1 Civils Membrane 2 3 Control Unit Aeration 4 5 Winding Device Turner 6 7 Know-How
WASTE TO ELECTRICITY PRODUCT LINE Intake 1000t/day Power 30+10MW Pre shredded material intake solutions Tyrannosaurus Preshredder Drum Screen Tyrannosaurus Feeder Tyrannosaurus 1504 Fines Screen Screening line - Reject conveyor - Magnet Eddy current screen Tyrannosaurus 2500 Air Classifier SRF to Energy plant Tyrannosaurus Feeder Tyrannosaurus 9905 Shredder Screening line - Reject conveyor - Magnet Tyrannosaurus 1504 Fines Screen Eddy current screen Tyrannosaurus 2500 Air Classifier BMH Storage solutions BMH Storage solutions 19.10.2012 19
TWO DIFFERENT REALITIES WILL TURN TO ONE UNIFORM AND COMPREHENSIVE SOLUTION. 17.6.2013 20