PLanning PRODUcTION implementation Slaughtering equipment for pigs Your partner for plant engineering and construction
Our comprehensive range of services: Planning of food processing plants of variable sizes, in particular: Slaughtering plants for pigs, cattle and sheep Red meat processing Poultry slaughtering and processing Fish processing Canning factories Cooling and freezing technology In-house manufacture of machinery and installations in Germany Personnel training Transfer of marketing know-how (e. g. recipes) Turnkey construction and elaborate cooperation concepts
Innovative concepts from one single competent source Production plants for the food industry are not made in a day. This makes it all the more important that you can rely on the perfect coordination of all individual steps of project development from the planning up to turnkey handover of your plant. With EMF you have a partner who offers you the full line of development from one single source. Wide-ranging technical know-how, firm commitment to the selling markets and more than 35 years of international experience on several continents put us in an ideal position to define the specific conditions and requirements of each project and to develop economic solutions for you. That is how we implement customized plant concepts and complete solutions of any size with equal commitment as we apply readyto-install plant modules. In addition our facilities meet the highest standards regarding animal welfare, ergonomics, operational safety, hygiene and environmental protection. Quality management all along the line. Consistent quality management and production of the machines and plant modules in our own manufacturing plant is an important factor in meeting our targets. Being manufacturers of high-quality prefabricated building elements we have been successfully implementing complex turnkey projects for years, supporting our customers far beyond commissioning. This close collaboration has enabled us to extend our field of operations more and more. Today, EMF has a global network of branch offices allowing us to give our customers even better support. On the following pages you will find an exemplary outline of a slaughter line for pigs with its most important components; we are aware that this line can be adapted to your individual requirements, from the size of your company to the different levels of automation. We will be glad to advise you on your project.
Sophisticated technology for optimal efficiency We are manufacturers of slaughtering and processing lines for pigs with a capacity of 5 to 500 pigs/hour. We install this type of equipment throughout the world. 2 6 7 5 1 4 3 The plant in detail: Pen/s (1) Live cattle scale (2) Stunning trap (3) Bleeding (4) Hang-up elevator (5) Pre-cleaning / brush washing (6) Untying elevator (7) Scalding and dehairing machine () Aftertreatment / whip washing (9) Lifting plates and slaughtering platforms (10) Organ conveyors (11) Intestine processing (12) Cold storage and cutting up (13, 14 - without illustration)
In doing so, our main focus is on quality, reliability and efficiency. At the same time, our slaughtering and conveying installations are manufactured in accordance with all existing guidelines regarding hygiene, food safety and environmental protection. the alternative for most services Our outstanding feature is that we are able to supply complete lines including the required building constructions to customers all over the world. 9 From a capacity of 120 pigs it is financially advantageous to use EMF - scalding tunnels () for vertical scalding of the animals. Benefits of scalding tunnel are: Optimum hygiene Efficiency + environmental protection Easy cleaning of the system Panels in stainless steel Low maintenance 10 11 12 Because of complete in-house planning and in combination with our own building department it is possible, at short notice, to alter the parameters of the building and to create a total supply building. This is usually a steel warehouse with insulated panelling, including doors, gates, refrigeration, compressed air and in accordance with your individual requirements either offered or provided. 13 14
2 6 7 P R E - C L EANING, 5 9 1 3 D EHAI R ING, F INI S HING 4 10 11 12 5 13 1 6 14 2 W EIGHING, S T U NNING, Pens for stress-free housing in accordance with animal welfare requirements. Live cattle scale to record the weight on delivery. B L EE D ING Brush washing system cleaning the carcasses to minimize pollution of the scalding water. Hang-up elevator to transfer the stunned or already bled carcasses to the pipe track. 3 Stunning trap for small and medium slaughtering capacities. Various stunning systems are available: electric stunning, heart/brain stunning or stunning by CO2. Depending on the slaughtering capacity fully automatic stunning restrainers are another option. Combined scalding and dehairing machine. Scalding and dehairing machine with paddle wheel scalding trough for time and temperaturecontrolled scalding of the carcasses in water. Automatic transfer to the 2-roller dehairing machine, where the hair is gently and carefully removed by means of plastic dehairing beaters which are partly fitted with scrapers. This process is followed by high-capacity singeing, carried out by 9 or 12 propane or natural gas fan burners. 9 4 Bleeding EMF supplies vertical and horizontal bleeding installations depending on the slaughtering capacity. Edible blood for further processing can be extracted if a hollow knife is used. Whip washing machine for the final cleaning of the singed carcasses to remove any bristles that may be left in difficult to access places.
7 SLAUGHTERING, INTESTINE PROCESSING, COOLING, Cutting up 10 Untying elevator to lay the carcasses into the scalding and dehairing machine. Slaughter hall with lifting and stationary platforms Ergonomically designed workplaces for effective operation. For optimal processing and inspection of the carcasses the stationary platforms vary in height. 11 12 13 Scalding tunnel for water scalding in suspended mode The scalding tunnel for the vertical scalding of pig carcasses (economic for capacities of 120 pigs and more) is designed for scalding the pigs in suspended mode. The unit is equipped with high-grade steel panels ensuring a long product life. Water recirculation is performed by recirculation pumps. Special sensors control the temperature and water levels. Benefits of the scalding tunnel are: Optimum hygiene Efficiency + environmental protection Easy cleaning of the system Panels in stainless steel Low maintenance Organ conveyor for the transportation of red and white organs. Intestine processing with reception, grading table and various machines for cleaning and defattening of the intestines, followed by preservation and storage in an intestine cold store. 14 Cold stores with various cooling and freezing temperatures for varying capacities. Also available with automatic pipe track conveyor and destination control system. Cutting up Cutting installations for both coarse and fine cutting. Transportation of the meat on easyto-clean hygienic conveyor belts. Conveying of the bones on a separate bone belt. Variable height-adjustable tables with or without chute in the cutting plate.
A strong Community The four members of the EMF group of companies, supported by an international network EMF Lebensmitteltechnik-Anlagenbau GmbH (food engineering) Food technology, steel construction, plant engineering and construction Fish farming technology Fish delicatessen EMF branch offices and agencies all throughout the world EMF Lebensmitteltechnik- Anlagenbau GmbH Feldstraße 3 D-3152 Nienburg/Germany Phone: +49 5021 602-50 Fax: +49 5021 602-60 info@emf.de EMF_750_012