INDEX OF CONTENT 1. Celsa Group Presentation - slide 1 2. Celsa Huta Ostrowiec Presentation - slide 5 3. Presentation - slide 9 www.gcelsa.com 0
CELSA GROUP CORPORATE OVERVIEW CELSA IS THE MOST IMPORTANT MANUFACTURER OF STEEL LONG PRODUCTS IN EUROPE. 2003 2006 2007 2008 REBAR Sales: Sales Tn: Employees: 1.474 MM 3.703 MM 4.806 MM 5. 000 MM 3,9 MM Tm 6,7 MM Tm 8,6 MM Tm 8,6 MM Tm 3.522 6.275 6.972 8.300 MERCHANT BARS ANGLES SECTIONS WIRE ROD www.gcelsa.com CABLES 1
CELSA GROUP GENERAL OVERVIEW Celsa Nordic Celsa Huta Ostrowiec Celsa UK Celsa Atlantic Celsa France Melting-Shop + Rolling Mill Central Office Scandinavia Cut and bend Melting-shop Rolling-mill Special Steel Melting-Shop, Forging Shop and Machining Shop www.gcelsa.com 2
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Quality Integrated System From Scrap To Finish Machining Black forgings Steel Melting Shop Press and Heat Treatment Shop Machining Shop Machined and heat Treated forgings Ingots 1. Charge preparation (own network of scrap suppliers) 8. Forging (Presses 2.000; 3.200; 5.000; 8.000 T) 2. Melting in an electric arc furnace 9. Preliminary heat treatment 3. Refining in a ladle-furnace 10. Preliminary machining 4. Vacuum degassing 11a. Heating in a vertical furnace 5a & 5b. Casting of ingots: top vacuum or bottom pouring 11b. Heating in a horizontal furnace 6. Ingot transportation in a thermal insulated wagon 12. Quenching (water or oil) 7. Ingot heating in a furnace 13. Final machining and painting 4
Unique Equipment Melt Shop Arc Electric Furnace Capacity- 75 Ton, 25 MVA with EBT and a new dust collecting system, Ladle furnace with devices for out-of-furnace treatment, Vacuum degassing system 0,5 Tor and performance: - H2 < 0,7 ppm, - O2 < 25 ppm - S < 0,005% New argon stream covers to prevent from reoxidation and rehydrogenation, Range of ingots produced: - polygonal 3 125 Tons, - round Ø 540 Ø1000 - square & flat. 5
Unique Equipment Melt Shop latest investments: new vacuum system, new devices for state-of-the art computer controlled manipulation and operation of the steel melting, vacuum refining and bottom pouring or vacuum top pouring processes, es, overhauled furnace pneumatic equipment to fast transport of samples to the robotized lab, 6
Unique Equipment Melt Shop Laboratory- latest investments: We have a very modern laboratory with state-of-the-art equipment which is operated by experienced and certified staff. New and very accurate LECO analyser to test Hydrogen, Oxygen and Nitrogen content in solid state Optical Emission Spectrometer used for Statistical Process Control Modern equipment used for powdered samples preparation 7
Unique Forging Equipment Press Shop 4 Presses: 20 MN, 32 MN, 50 MN (fully revamped in 2008) and 80 MN Forging manipulator for each press, TR devices enabling forging of monolithic crankshafts with continuous grain flow. New, efficient, state-of-the-art-heating furnaces controlled by computer 8
Unique Forging Equipment Press Shop The only company in the world manufacturing Continuous Grain Flow Crankshafts in all sizes. 9
Unique Equipment Heat treatment Shop Over 20 vertical and horizontal furnaces (max. 2.800 mm x 13.000 mm x 2.100 mm) Vertical gas heat treatment up to Ø 2.000 mm x 20.000 mm (one of the longest vertical soaking gas furnace in the world) 4 completes of hardness testing + special device for surface hardness testing. Full range of heat treatment services (normalizing, through and surface hardening, quenching and tempering, annealing, stress relieving, etc.) 10
Unique Equipment Heat treatment Shop latest investments: A set of three, high technology advanced, muffle furnace (120 t and 80 t loading). Furnaces with a flat roof with alternatively working bottoms. Furnace burners located on the roof, impulse steered in a sequential mode by automatic PLC steering systems. Furnaces go with two modern oil and one water quench tanks; each with capacity of 165 m3 11
Unique Equipment Machining treatment Shop Heavy, medium vertical lathes (L< 2.500 mm, Ø < 6.300 mm, M 63 tons), Medium and heavy milling/ boring machines (3.000 mm x 10.000 mm x 15.000 mm, M 160 tons), Conventional and CNC final machining (lathes: Ø2.400 x 30.000 mm, M 120 tons; drillers: 3.000 x 4.000 x 10.000, M 160 tons), Medium and heavy drilling machines for deep drilling (Ø150 x 16.000 mm, Ø800 x 16.000 mm, M 50 tons), Circular saws and heavy band cutting-off machines (1.800 mm x 1.800 mm, M 50 tons). 12
Unique Equipment Machining treatment Shop- latest investments: Up-to-date Magnetic Tests stand State-of-the-art- CNC final machining centre High tech CNC milling machine Very modern CNC lathe 13
Sales and Mix Evolution mln EURO 180 160 140 120 116 100 108 80 82 57 60 35 40 27 20 8 9 0 2003 INGOTS 22 20 12 14 19 19 2004 2005 2006 BLACK FORGINGS 18 20 26 31 2007 2008 MACHINED FORGINGS (*) pro forma 14
Comprehensive Lab Facilities Our MECHANICAL TESTS LABORATORY has many possibilities and includes the following brand new equipment: State-of-the-art- equipment for impact tests at temperature range -1800C +3000C Optical microscope with a digital camera and picture analyzer Portable state-of-the-art optical microscope. Thermal imaging camera for technological processes monitoring Modern and meeting the highest requirements of test norms machine for static tension tests at room temperature up to + 900 C. Cutting-edge machine for fatigue test for rotor- bending samples 15
Shipbuilding Industry CONTINUOUS GRAIN FLOW CRANKSHAFTS TR technology for big crankshafts FINAL AND ROUGH MACHINED BLACK FORGINGS MAN L and V types: 58/64;52/55; 51/60; 48/60; 40/54; 32/44; 32/40; 28/33; 28/32; 27/38; 23/30; 20/27; 21/31; 16/24; MB430 L and V types: 46; 38; 32; 25; 20 WÄRTSILÄ L and V types: 46; 38; 32; 25; 20 CATERPILLAR M43; M43C; M32 CATERPILLAR M43; M43C; M32 PIELSTICK PC4V, PC2.5, PC2.6, PACL PIELSTICK PC4V, PC2.5, PC2.6, PACL MAN L and V types: 58/64;52/55; 51/60; 48/60; 40/54; 32/44; 32/40; 28/33; 28/32; 27/38; 23/30; 20/27; 21/31; 16/24; MB430 WÄRTSILÄ We can manufacture in different steel grades as well as any other design and/or type 16
Shipbuilding Industry BUILT-UP CRANKSHAFTS AND COMPONENTS FOR DIESEL ENGINES Wärtsila family RTA35 RT-flex35 RTA 48T RT-flex48T RT-flex50 RTA58T RT-flex58T RT-flex60C RTA68 RT-flex68 MAN family in grades: S34MnV, S34CrNi and S42Cr1S S35, L35 S40 S42 S46 S50 S60, L60 L70, S70 K80 17
Shipbuilding Industry PROPORTION SHAFTS AND COMPONENTS Second producer of main and intermediate shafts in Europe NORMALIZED D max 2.000 mm, L max 23.000 mm, M = 55 tons /max/ VERTICAL QUENCHING AND TEMPERING D max 1.400 mm, L max 18.000 mm, M = 50 tons /max/ HORIZONTAL QUENCHING AND TEMPERING D max 1.750 mm, L max 13.000 mm, M = 50 tons /max/ There are technical possibilities of deep drilling and boring in diameter range 75-360 mm in the length of 16.000 mm as well as machining up to 30.000 mm with weight of 60 tons. 18
Power Industry WIND POWER TURBINE MAIN SHAFTS Final machined and painted/ metallised: 1.25 MW 1.5 MW 2.0 MW 2,3 MW 2,5 MW 3,5 MW or any others with flange diameter max.2400 mm Rough Machined: 1.25MW 1.3 MW 1.5 MW 1.8 MW 2.0 MW 2.3 MW 2.5 MW 3.0 MW 3.6 MW 6.0 MW Global leader in 2008 19
Power Industry COMPONENTS FOR OIL AND GAS NORMALIZED Ø max 2.200 mm, L max 23.000 mm, Weight 60 tons /max/* VERTICAL QUENCHING AND TEMPERING Ø max 1.400 mm, L max 18.000 mm, Weight 60 tons /max/* HORIZONTAL QUENCHING AND TEMPERING Ø max 2.200 mm, L max 13.000 mm, Weight 60 tons /max/* * The above mentioned parameters refer to rough machined condition. 20
Power Industry GAS AND STEAM TURBINE SHAFTS AND COMPONENTS NORMALIZED Ø max 2.200 mm, L max 23.000 mm, Weight 60 tons /max/* VERTICAL QUENCHING AND TEMPERING Ø max 1.400 mm, L max 18.000 mm, Weight 60 tons /max/* HORIZONTAL QUENCHING AND TEMPERING Ø max 2.200 mm, L max 13.000 mm, Weight 60 tons /max/* * The above mentioned parameters refer to rough machined condition. 21
Generator Shafts We can manufacture generator rotors in nickel-chromium-molybdenium steel with weight up to 50 tons in rough machining condition. NORMALIZED Ø max 2.200 mm, L max 23.000 mm, Weight 50 tons /max/* VERTICAL QUENCHING AND TEMPERING Ø max 1.400 mm, L max 18.000 mm, Weight 50 tons /max/* HORIZONTAL QUENCHING AND TEMPERING Ø max 2.200 mm, L max 13.000 mm, Weight 50 tons /max/* * The above mentioned parameters refer to rough machined condition. 22
Gearboxes We can manufacture following products with weight from 1 ton in carbon and alloy steel : SHAFTS CHAIN WHEELS FOR GEARBOXES NORMALIZED Ø max 2.200 mm, L max 23.000 mm, Weight 60 tons /max/* VERTICAL QUENCHING AND TEMPERING Ø max 1.400 mm, L max 18.000 mm, Weight 60 tons /max/* HORIZONTAL QUENCHING AND TEMPERING Ø max 2.200 mm, L max 13.000 mm, Weight 60 tons /max/* 23
Forgings For Cement Industry We manufacture shafts for cement mills in different steel grades according to Customer requirements with weight up to 50 tons in rough machining condition NORMALIZED Ø max 2.200 mm, L max 23.000 mm, Weight 50 tons /max/* VERTICAL QUENCHING AND TEMPERING Ø max 1.400 mm, L max 18.000 mm, Weight 50 tons /max/* HORIZONTAL QUENCHING AND TEMPERING Ø max 2.200 mm, L max 13.000 mm, Weight 50 tons /max/* 24
Ingots 25
Investments INVESTMENST EXECUTED IN 2005 2008 AND PLANNED FOR 2009-2010 Mln Euro 40 35 35 37 30 25 25,7 20 20,9 15 10 5 8,2 10 0 2005 2006 2007 2008 2009 2010 26
Quality Our products are approved by the following classification societies: Russian Maritime Register of Shipping Germanischer Lloyd Chinese Classification Society 27
Research & Development The of Celsa Huta Ostrowiec cooperates with top research & technological centers. Cooperation mainly concerns: Design of chemical compositions to meet advanced requirements from our customers. Innovation technologies of steel melting, refining and casting. Innovation technologies of forging and heat treatment of heavy elements. Innovation technologies of machining. Materials testing. Main science centers and laboratories we cooperate with: 28