committed to quality, cost & delivery PT. CILEGON FABRICATORS PT. CILEGON FABRICATORS Jl. Raya Bojonegara - Salira, Argawana Pulo Ampel, Serang - Banten 42454 Indonesia www.cilegonfab.co.id BOILER PRESSURE PART, PIPING, HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT
CONTENTS committed to quality, cost & delivery foreword COMPANY introduction values & trust PRODUCT FACILITIES certification 01 03 05 07 11 13
FOREWORD We are PT.Cilegon Fabricators was established in March 1984 it by JEL Singapore and PT. Tri Usaha Bakti and has grown into reputable steel fabricators to supply products to customers in all over the world. Management system has been applied in our company to make sure that all fabrication processes can be conducted to satisfy our customer international common standard. Year 2009, IHI Corporation. Japan take over all local company share, together with IHI Corp. PT.Cilegon Fabricators has been expanded its business to cover demand of steel structure for industrial, handling heavy equipment (crane), boiler component and piping works. With total area 25 hectares, shop facility and have private jetty, we are sure that we can serve you best quality products, competitive price and intime delivery. Very Trully yours, President Director 01 PT. CILEGON FABRICATORS 02 PT. CILEGON FABRICATORS
COMPANY INTRODUCTION COMPANY HISTORY PT. Cilegon Fabricators located at heavy industries area in Cilegon, Banten Province, approximate 100 km western of Jakarta, continues to exit Jakarta Merak high-way to Gate Cilegon Timur. 1984 1985 1994 Founded Start fabrication of steel structure Certified ISO 9002 With total area 250,000 m2, with engineering capability support by X-Steel (TEKLA) and CAD which compatible used. 50,000 m2 total under roof fabrication shop, open yard for full assembled of Heavy product and 300 m skid rail for load-out of heavy product, cover storage components. 1995 1996 1998 2002 Start fabrication of packaged boiler Start fabrication of heavy equipment Investment by IHI Logistic Division (share 10.48%) Investment by IHI Power Plant Division Private seaport (jetty) and bounded area to make convenience for receiving raw material and shipping out of bulky products direct from PT. Cilegon Fabricators Jetty. 2003 2004 2007 (share 29.9% / 34.9% incl. preferred stock) Certified ISO 9001 2008 & certified ASME S. U, PP stamp Start fabrication of boiler pressure parts Established 3D network for engineering 2009 IHI become 100% share holder of PT.CF Capital Share Holder US $ 34,4 Million IHI Corporation, Japan 88,76 % Jurong Engineering Limited, Singapore 11,24 % 2011 2012 (IHI took over all local shares of PTCF) Certified OHSAS 18001 2007 & SMK3 (Indonesian Government Certification for Safety) Start fabrication of HRSG pressure parts shop, New investment by IHI in 2011 2013 Start fabrication of new boiler pressure parts shop, New investment by IHI in 2012 03 PT. CILEGON FABRICATORS 04 PT. CILEGON FABRICATORS
VALUES We continuously developed and applied our values that strongly support our mission. Our values are Integrity transparency teamwork creativity winning spirit excellence trust When it comes to business it s all about trust. Trust that your cooperations won t fail and that you can count in your partner. PT. Cilegon Fabricators and IHI Corporation as new share holders will be increasing our facilities, technical capability and always improving technologies. As market requirement our factory could manufacture BOILER PRESSURE PARTS, PIPING, HRSG, STEEL STRUCTURE & HEAVY EQUIPMENT With capability of 26,000 ton / year, at present condition and with our experiences we have grown into a reputable steel fabricators. We make it sure that PT. Cilegon Fabricators can serve you with best quality products, so don t hesitate to meet your partnership to be trust on future project. 05 PT. CILEGON FABRICATORS 06 PT. CILEGON FABRICATORS
PRODUCT MEMBRANE WELDING 24+8 BOROSCOPE VISUAL INSPECTION 1. 2. boiler presure parts and piping HRSG ( Heat recovery steam generator ) 1. boiler presure parts and piping CAPABILITY 5,000 Ton per year 3. steel structure and heavy equipment FACILITIES Under Roof Workshop 21,600 m2 could cover all activities for fabrication of boiler pressure part. WELDING PROCESS Common Device Membrane Panel Welding 24+8, Welding Manipulator, 4 Pipe Bender, 4 NC Pipe Bender, 8 Electrode Panel Welder, 4 Electrode Gantry Welder, Equipment for Surface Preparation using for Tube, Pipe, and PWHT Furnace size 14m x 6m x 4m MACHINING PROCESS DELIVERY PRODUCT BENDING PANEL 07 PT. CILEGON FABRICATORS 08 PT. CILEGON FABRICATORS
FINNING TUBE MACHINE ASSEMBLING AREA CUTTING PROCESS ASSEMBLING PROCESS 2. HRSG ( Heat recovery steam generator ) 3. steel structure and heavy equipment CAPABILITY CAPABILITY 3,000 Ton per year (existing ave.) and further 18,000 Ton per year (existing ave.) and expansion become 4,000 ton. further expansion become 20,000 ton. FACILITIES FACILITIES Under Roof Workshop 8,100 m2 could cover all activities for fabri- HARP ASSEMBLY Under Roof Workshop 19,827 m2 could cover all activities for WELDING cation of boiler pressure part. fabrication of boiler pressure part. Common Device Common Device 2 Unit Finning Machine, CNC Cutting Machine, NC Sawing, Drilling 2 Unit Bending Tube 3, Machine, Bending & Rolling Machine, 1 Unit Bending Tube 4, Assembled Area, and Horizontal Boring & Milling Machine, Ringer Hydro test Area. HARP HYDRO TEST Crane Cap 150 ton shop for erection at year, private jetty (width 50m x MAGNETIC TEST depth 7m). DELIVERY PRODUCT HRSG MODULARIZATION PROCESS DELIVERY TRIAL ASSEMBLY PROCESS 09 PT. CILEGON FABRICATORS 10 PT. CILEGON FABRICATORS
FACILITIES ENGINEERING FACILITY (TEKLA MODEL) CHAMBER BLASTING PAINTING FACILITY UT/RT INSPECTION 24 + 8 MEMBRANE PANEL MACHINE AUTOMATIC DRILLING MACHINE MAGNETIC PARTICAL TEST CNC CUTTING MACHINE PAINTING INSPECTION CLINIC OPEN 24 HOURS MOSQUE PRIVATE JETTY
CERTIFICATION ISO 9001 2008 OSHAS 18001 2007 ASME STAMP SMK 3 13 PT. CILEGON FABRICATORS
OUR EXPERIENCE ON WORLDWIDE GERMANY USA MOROCCO CHINA SOUTH KOREA JAPAN KUWAIT ALGERIA SAUDI ARABIA MYANMAR TAIWAN YEMEN THAILAND CAMBODIA VIETNAM PHILIPINES CAMEROON SRILANKA MALAYSIA SINGAPORE INDONESIA AUSTRALIA CHILE STEEL STRUCTURE & HEAVY EQUIPMENT BOILER PRESSURE PART HRSG