= Performed by GKN BAC 5000 AP General Sealing 6-277, 6-281,6-286,6-287,6-288,6-291, 6-295, 6-296 PSD for 787 Only: PSD for 777 Only: BAC 5004 M Installation of Permanent Fasteners 6-121, 6-122, 6-133 PSD for 787 only: 6-130, 6-135 BAC 5004-1 R Solid Rivet Installation 6-67, 6-69, 6-70, 6-72, 6-74, 6-75 PSD for 777 only: 6-68 PSD for 787: 6-79 BAC 5004-2 AJ Permanent Straight Shank Fastener Installation 6-82,6-157,6-161 PSD for 777 only: PSD for 787 only: 6-155 PSD for 777-8 and 777-9 only: 6-163 BAC 5004-3 J Blind Fastener Installation 6-21 PSD for 787 only: 6-20 BAC 5008 U Application of Lubricants 6-131, 6-133, 6-134,6-135, 6-136, 6-138, 6-139 BAC 5009 AB Nut and Bolt Installation 6-177 PSD for 777 only: 6-174, 6-179 BAC 5010 Y Application of Adhesives 6-175, 6-174 BAC 5019 U Chromatic Acid Anodizing 6-162, 6-163, 6-166, 6-169 BAC 5022 J Sulfuric Acid Anodic Films BAC 5032 G Grinding of Chromium Plate Page 1
= Performed by GKN BAC 5034 N Temporary Protection of Production Materials, Parts and Assemblies 6-134 PSD for 787 only: BAC 5034-3 D Temporary Protection of Production Materials, Parts and Assemblies BAC 5034-4 H Temporary Protection of Production Materials, Parts, and Assemblies with Pressure Sensitive Tape 6-65, 6-6, 6-67 PSD for 737 only: 6-64, 6-68 BAC 5047 L Fluid Tight Fastener Installation 6-102, 6-107, 6-109 BAC 5117 AF Electrical Bonding BAC 5117-3 F Standard Preinstalled Ground Stud Installation 6-10 BAC 5117-6 L Electrical Faying Surface Bonds 6-9 BAC 5300 N Fitting of Metal Parts BAC 5300-1 J Surface and Edge Integrity of Metal Parts 6-6 PSD for 737 only: 6-1 BAC 5300-2 J Metal Part Forming, Straightening and Fitting 6-19, 6-22 BAC 5307 U Part Marking 6-294, 6-295, 6-306, 6-308 PSD for 787 only: 6-288, 6-297, PSD for 777 only: 6-297, 6-304, 6-305, 6-308, 6-309, 6-310 BAC 5308 H Application of Stencils and Insignia Markings BAC5325 L Application of BMS10-103, Non-chromated Primer 6-28 Page 2
= Performed by GKN BAC 5332 B Installation of Moldable Plastic Shim 6-3, 6-6, 6-12, 6-17, 6-20 QPL B BAC 5408 M Vapor Degreasing 6-51, 6-54, 6-61, 6-62, 6-63, 6-66, 6-67, 6-68, 6-69, 6-70, 6-71, 6-72, 6-73 BAC 5423 W Penetrant Methods of Inspection 6-155, 6-156, 6-158, 6-159 BAC 5424 U Magnetic Particle Inspection 6-40 BAC 5435 Y Bearing Installation 6-68, 6-69, 6-70 PSD for 787 only: 6-75 BAC 5436 G Etch Inspection of Ground Machined Steel Parts 6-71 BAC 5439 J Ultrasonic Inspection 6-22 BAC5439-3 (A) Ultrasonic Testing of Wrought Materials, Immersion Testing Replaced by BSS7055 as of July 7, 2000 BAC 5440 K Hole Preparation, Machining, Grinding of Steel 6-41, 6-45, 6-49, 6-50, 6-52 BAC 5444 F Bonding Assembly Aid for Shims, Fillers and Details BAC 5492 M Machining and Cutting of Titanium BAC 5504 Y Integral Fuel Tank Structure Sealing BAC 5514 AP Common Bonding Requirements for Structural Adhesives 6-164, 6-190, 6-191, 6-192, 6-193, 6-194, 6-199, 6-204, 6-205, 6-206, 6-209, 6-218, 6-221, 6-222, 6-223, 6-224, 6-226, 6-233 PSD for models: 737, 747, 757, 767, 777 only: 6-208 PSD for 787 model only: 6-220 Page 3
= Performed by GKN BAC 5514-589 Y Application of Corrosion Inhibiting Adhesive Primer 6-33, 6-36 PSD for 787 only: 6-34 BAC 5514-5137 K Structural bonding With BMS 5-137 Adhesives PSD for 787 only: 6-20 BAC 5555 T Phosphoric Acid Anodizing of Aluminum for Structural Bonding 6-98, 6-119, 6-123 BAC 5602 AF Heat Treatment of Aluminum Alloys 6-195, 6-200, 6-204, 6-206 BAC 5611 B Heat Treatment of Copper Alloys 6-2, 6-3, 6-5, 6-6 BAC 5613 T Heat Treatment of Titanium Alloys 6-39, 6-44, 6-46, 6-48, 6-49 PSD 777 models: PSD 777x models: 6-55 QPL Rev. G BAC 5617 U Heat Treatment of Alloy Steels 6-88 BAC 5619 H Heat Treatment of Corrosion Resistant Steel 6-52, 6-53, 6-56 BAC 5625 E Surface Treatment for Ferrous Alloys 6-67 BAC 5626 C Colored Chemical Conversion Coating for Aluminum BAC 5632 D Boric Acid - Sulfuric Acid Anodizing 6-60, 6-62, 6-63, 6-64, 6-67, 6-68, 6-71, 6-72, BAC5652 B Inspection of Castings BAC5665 B Application of Sol-Gel Conversion Coatings on Corrosion Resistant Alloys for Painting 6-3, 6-6 Page 4
= Performed by GKN BAC 5686 B Laser Beam Welding of Titanium for Structural Applications PSDs on 787 models only: 6-10 QPL Org BAC 5701 N Cadmium Plating 6-57, 6-58, 6-62, 6-64, 6-65, 6-66 BAC 5709 W Hard Chromium Plating QPL: Org BAC 5710 AA Application of Special Purpose Coatings 6-135, 6-137 PSD for 787 only: 6-138 BAC 5719 AA Chemical Conversion Coatings for Aluminum 6-144, 6-149, 6-150, 6-152, 6-154, 6-156 BAC 5722 E Copper Plating BAC 5725 G Stripping Organic Materials BAC 5730 R Shot Peen 6-104, 6-105, 6-108, 6-109, 6-110 BAC 5730-1 D Shot Peen Forming 6-12 BAC 5730-2 C Shot Peening - Self Contained 6-2, 6-4, 6-5, 6-6 BAC 5736 W Application of Chemical/Solvent Resistant Finishes 6-202, 6-203, 6-204, 6-205 PSD for 767 only: 6-198 PSD for 787 only: 6-200 BAC 5748 U Abrasive Cleaning, Deburring, and Finishing 6-109 BAC 5749 W Alkaline Cleaning 6-157, 6-158, 6-161, 6-163, 6-164 6-165, 6-166, 6-167, 6-168, 6-169, 6-170, 6-172, 6-173, 6-175 Page 5
= Performed by GKN BAC 5750 R Solvent Cleaning 6-109 BAC 5751 M Cleaning, Descaling, Surface Preparation of Ferrous Alloys 6-69 BAC 5753 W Cleaning, Descaling Surface Preparation of Titanium Alloys BAC 5758 L Cleaning, Descaling, Surface Prep. of Ni-Co Based Alloys 6-35 BAC 5765 W Cleaning and Deoxidizing of Aluminum Alloys 6-229, 6-235, 6-237 BAC 5771 J Stripping Inorganic Finishes 6-80, 6-81, 6-82 BAC 5786 M Etch Cleaning of Aluminum Alloys 6-66, 6-67 BAC 5793 V Application of Corrosion Resistive Fin. PSD for 787 only: 6-113, 6-115, 6-116 BAC 5804 AC Low Hyd. Embrittlement Cadmium Titanium Alloy Plating 6-100, 6-103, 6-106, 6-110 QPL: T BAC 5811 U Dry Film Lubricant PSD 6-36, 6-37, 6-38, 6-39, 6-40 QPL Y BAC 5821 E Hard Anodizing 6-4, 6-5, 6-8, 6-10 BAC 5845 R Application of Polyurethane Enamel 6-53, 6-49, 6-57, 6-58, 6-61, 6-62, 6-63, 6-66 PSD for 787 only: BAC 5849 N Brush Plating - Cadmium Only Page 6
= Performed by GKN BAC 5854 L LHE - Stylus Cadmium Plating 6-9, 6-10, 6-11 BAC 5861 E Phosphate Fluoride Coatings - Titanium 6-13, 6-18 BAC5882 K Application of Urethane Compatible Primer 6-19, 6-20, 6-22, 6-24 BAC 5884 E Anodizing of Aluminum Alloys BAC 5946 AA Temper Inspection - Nonferrous Alloys 6-57, 6-59, 6-60 BAC 5973 G Sleeve Cold Working of Holes in Aluminum Structures PSD for 747 and 777: 6-33 PSD for 787 only: 6-28 BACD 2097 AA Surface Texture (U.S. Customary and Metric) BAC 5975 M Fusion Welding of Metals PSDs all models: 6-41, 6-42, 6-44, 6-45 BSS 7039 C Liquid Penetrant Inspection SSD all models: 6-4, 6-9, 6-10 BSS 7040 C Magnetic Particle Inspection SSD all models: BSS 7041 D Radiologic Inspection, Radiography (Film) SSDs all models: 6-4, 6-5, 6-6, 6-7 BSS 7055 B Ultrasonic Inspection of Wrought Products SSD all models: 6-4, 6-5 BSS 7002 AD Storage of Time and Temperature Sensitive Materials (TATS) 1-90, 1-92, 1-95, 1-96, 1-98, 1-101, 1-104, 1-106, 1-107, 1-108, 1-110 1-111, 1-112, 1-114, 1-115, 1-116, 1-117, 1-119,1-1120, 1-122, 1-126, 1-127, 1-128 Page 7
= Performed by GKN BSS 7025 ORG ESTABLISHING AND MAINTAINING PROCESS CONTROL DOCUMENTS FOR METALLIC MATERIALS BSS 7083 B TORQUE PROCEDURES AND TOOLS FOR FASTENER INSTALLATION SSD all models: 6-4 BSS 7217 C Air Cleanliness, Shop Compressed Air D6-1276 U Control of Materials and Processes For Designated Parts D6-5000 BJ Special Commercial Airplane Company Finish Codes D6-51991 L QUALITY ASSURANCE STANDARD FOR DIGITAL PRODUCT D6-56199 AE Boeing Hardware and software compatibility requirements D6-81491 F USAGE OF CATIA NATIVE, CATIA IGES AND PDM STEP DATASETS D6-82479 H Boeing Quality Management System Requirements for Suppliers Found on website: http://www.boeing.com/supqual.htm D6-83452 New Laser Marking of 787 Titanium Seat Tracks Document PDD for 787 model: 6-2, 6-5 D6-85622 New Foreign Object Debris/Foreign Object Damage (FOD) Prevention Requirements for Boeing Suppliers D1-4426 Boeing Approved Process Sources. See Boeing Web site at: Http://www.boeing.com/companyoffices/doingbiz/d14426/ Page 8
= Performed by GKN MATERIAL SPECIFICATIONS BMS 3 26 B Organic Corrosion Inhibiting Compounds, Heavy Duty QPL Revision ORG BMS 3 27 B Corrosion Inhibiting Material, Nondrying Resin Mix QPL Revision Org BMS 5 89 T Corrosion Inhibiting Adhesive Primer QPL Revision A BMS 5 95 T Pressure and Environmental Sealant Chromate Type QPL Revision Org BMS 7 26 R Steel Bar, Forging Stock forgings, and Tubing 4340 Modified QPL Revision Org. BMS 7 214 U High Strength, Stress Corrosion Resistant Alum. Alloy Forgings QPL Revision B BMS 7 247 J Titanium 6AL-4V Forgings, Premium Quality QPL Revision A BMS 7 260 N Titanium, 10V-2Fe-3Al Forged Block/Bar and Die Forgings QPL Revision B BMS 7 269 H Titanium Alloy 6Al-4V Forgings, Beta Annealed BMS 7 323 E High Strength Fatigue Tol., Stress Corrosion Res. 7050 Alum Plate QPL Revision C BMS 10 11 AC Chemical and Solvent Resistant Finish QPL Revision Org BMS 10 60 W Protective Enamel QPL Revision Org. BMS 10 79 R Urethane Compatible, Corrosion Resistant Primer QPL Revision Org Page 9
= Performed by GKN BMS 10 86 P Teflon Filled Coating QPL Revision C BMS 10 103 D Non-Chromated Primer for Composites QPL Revision B BMS 10 128 A Sol-Gel Conversion Coating for Paint Applications QPL Revision Org. Page 10