HORNOS Y METALES S.A

HORNOS Y METALES S.A

THE COMPANY I COMPANY HORNOS Y METALES S.A. FOUNDED 1988 BY MR. ANGEL AGUIRRE PASTO TURNOVER 8 MILLON EUROS IN 2011 30% SALES INCREASE SINCE 2009 MAJOR COMPLETED PROJECT 1,550.000 EUROS EMPLOYEES SURFACE AREA 1.200 M 2 OFFICES AND SUBSIDIARIES 35 DIRECT AND INDIRECT 10 ENGINEERS HORNOS Y METALES S.A. (SPAIN) HORMESA AMÉRICA (COLOMBIA) HORMESA MÉXICO (MEXICO) HORMESA THAILAND (THAILAND) JUNG-HORMESA (BRAZIL) LABORATORY (SCOTLAND) ADDRESS: LAS MARINERAS, 13-17 28864 - AJALVIR (MADRID), ESPAÑA TELEPHONE: +34 918 874 039 E-MAIL: HORMESA@HORMESA.COM WWW.HORMESA.COM, WWW.CONTICAST.COM SALES IN 36 COUNTRIES, 4 CONTINENTS, OVER 350 SATISFIED CUSTOMERS

THE COMPANY II SINCE HORMESA WAS FOUNDED IN 1988 THE COMPANY HAS SPECIALIZED IN EQUIPMENT, MATERIALS AND CUSTOM MADE SOLUTIONS FOR MELTING NON FERROUS METALS, COPPER, ALUMINIUM, ZINC AND OTHER METAL ALLOYS A CUSTOMER ORIENTATED APPROACH AND A CONTINUOUS TECHNOLOGICAL DEVELOPMENT ENABLE US TO PROVIDE THE FOUNDRY MEN HANDS-ON SOLUTIONS FOR THEIR INDUSTRIAL PROCESSES

OFFICES AND REPRESENTATIONS HEAD OFFICE HORNOS Y METALES S.A. PRINCIPAL & OFFICES HORMESA AMÉRICA HORMESA MÉXICO HORMESA THAILAND JUNG-HORMESA CONTICAST REPRESENTATIONS ARGENTINA, CHILE, PERU, USA, CUBA, ITALY, FRANCE, INDIA, MIDDLE EAST, EGYPT, TURKEY, HUNGARY, PORTUGAL, UKRANIA. HEAD OFFICE OFICES REPRESENTATIONS

MANUFACTURING RANGE GAS AND FUEL- OIL HEATED CRUCIBLE FURNACES, BALE-OUT AND TILTABLE WITH A CAPACITY UP TO 800 KG. AL. ELECTRICAL RESISTANCE HEATED CRUCIBLE FURNACES, BALE-OUT ANDTILTABLE FOR THE MELTING AND HOLDING OF ALUMINIUM REVERBERATORY, DRY AND WET HEARTH FURNACES AND TOWER FURNACES FOR MELTING AND HOLDING ALUMINIUM WITH 1-2 CHAMBERS. ELECTRICALLY HEATED FURNACES WITHOUT CRUCIBLE FOR HOLDING ALUMINIUM IN INJECTION CASTING PLANTS. DOSING FURNACES FOR ALUMINIUM. CHANNEL INDUCTION FURNACES FOR MELTING AND/OR HOLDING COPPER ALLOYS. HORIZONTAL CONTINUOUS CASTING PLANTS FOR COPPER AND COPPER ALLOY BARS, TUBES, STRIPS AND PROFILES. HORIZONTAL CONTINUOUS CASTING PLANTS FOR BARS AND STEEL BILLETS FOR ROLLING. CONTINUOUS CASTING PLANTS FOR PRECIOUS METALS AND SPECIAL ALLOYS. UPWARD VERTICAL CONTINUOUS CASTING FOR COPPER AND BRASS WIRE ROD AND STRIP. UPWARD VERTICAL CONTINUOUS CASTING FOR SPECIAL ALLOYS WIRE ROD. DOWNWARD VERTICAL SEMI-CONTINUOUS CASTING FOR ALUMINIUM EXTRUSION BILLETS. FINISHING AND REFINING METALLURGICAL PROCESSES: ALUMINIUM, COPPER, ZINC, LEAD. COPPER PYRO-REFINING PLANTS. COMPLETE PRODUCTION AND INTEGRAL CONSULTANCY PLANTS.

CONTINUOUS EXTRUSION I CONTINUOUS NONFERROUS EXTRUSION LINES ARE USE FOR ENDLESS SOLID AND/OR HOLLOW FINAL PRODUCTS. PRIMARY THE FEEDSTOCK MATERIALS IS COPPER OR ALUMINIUM. THE MAIN FINAL PRODUCTS WHICH YOU CAN PRODUCE WITH OUR MACHINES ARE SOLID COPPER PRODUCTS LIKE WIRES (FLAT AND ROUND), BARS, STRIPS, PROFILES ETC., ALUMINIUM FLAT WIRE, HOLLOW ALUMINIUM PRODUCTS LIKE TUBES AND PIPS, MULTIPLE TUBES, RECTANGULAR AND PROFILED TUBES ETC., ALUMINIUM CLAD OVER STEEL CABLES AND ALUMINIUM SHEATHS OVER VARIOUS ELECTRICAL CABLES (POWER, COMMUNICATION, FIBER ETC.).

CONTINUOUS EXTRUSION II BENEFITS SUPERIOR PERFORMANCE AT CONSIDERABLE LOWER PRICE HIGHER OUTPUT - MORE PRODUCTIVITY THEN COMPARABLE LINES LOWER PRICE - ATTRACTIVE INVESTMENT CONDITIONS COMPARABLE TO COMPETITOR MACHINES SCRAP REDUCTION DISTINCTLY FEWER SCRAPE WASTE IN COMPARISON TO OTHER SUPPLIERS EXPERIENCE R&D - OVER 25 YEARS OF THOROUGH RESEARCH AND APPLICATIONS ALUMINIUM CLEANING -PATENTED PLANETARY BRUSH AND HIGH PRESSURE VORTEX CLEANING UNITS DEDICATED DESIGNED CHAMBERS AND DIES TOOLING SUPER-HIGH 100 MPA HYDRAULIC SYSTEM AND 250 MPA WHEEL CLAMP TECHNOLOGY WINNER OF VARIOUS SCIENTIFIC AND TECHNICAL AWARDS UNIVERSAL AND FLEXIBLE CAPABLE OF CONTINUOUS EXTRUSION AND CONTINUOUS CLADDING PURPOSE TRANSFORM TO COOPER OR ALUMINIUM PRODUCTION HARDEN APPARATUS TO CONTROL THE HARDNESS OF THE FLAT WIRE ADVANCED AUTOMATION COMPUTER CONTROL SYSTEM USER FRIENDLY TOUCH SCREEN GRAPHIC USER INTERFACE (GUI) REAL-TIME DISPLAY AND RECORD OF ALL KIND OF INFORMATION OF THE WHOLE PROCESS STATISTIC ANALYSIS OF THE DATA AND QUALITY ASSURANCE ADOPT FUZZY LOGIC, ARTIFICIAL NEURAL NETWORK AND PID LOOP CONTROL TECHNOLOGIES SIMPLE BUTTON CLICK AND MANIPULATION OF THE WHOLE PROCESS

CONTINUOUS EXTRUSION III BENEFITS ROBUST MACHINERY IN MANUFACTURE, DESIGN, PRODUCTION LONG LIFE SPARE PARTS NUMERICAL SIMULATION FOR THE DESIGN OF THE MACHINES, DIES AND CHAMBERS FEM STRESS CHECK FOR THE MODEL OF THE MACHINERY EDM AND NC GUARANTEE THE PARTS PRECISION RELIABLE SOURCES OF ALL ELECTRIC AND MECHANIC COMPONENTS PROVED INDUSTRIAL-SUITED BY MORE THEN 200 INSTALLATIONS WORLDWIDE SKILLED AND EXPERIENCED TECHNICIANS SPECIAL MEASURE TOOLS TO ENSURE MACHINE AND FINAL PRODUCT QUALITY STRONG GROWING EXPORTS TO EUROPE, ASIA AND AUSTRALIA RAPID FEEDBACK SUPPORT TEAM DELIVER PRIMARY SPARE PARTS WITHIN 2 DAYS AFTER ORDER ENGINEERS ON-SITE SERVICE WITHIN 3 DAYS AFTER CUSTOMER CLAIM FULL RANGE OF MACHINERY FOR EVERY ASPECT OF YOUR NEEDS PRE-SALES SUPPORT AND CONSULTING

CONTINUOUS EXTRUSION PRINCIPLE PRINCIPLE CONTINUOUS EXTRUSION MACHINE ADOPTS ADVANCED TECHNOLOGY IN THE WORLD, CONTINUOUSLY FEEDS THE RAW MATERIAL LIKE ROD OF CERTAIN SPECIFICATION INTO A REVOLVING WHEEL WITH GROOVE IN ITS PERIPHERY. THE ROD IS RUBBED AND EXTRUDED IN THE GROOVE, GENERATING SUFFICIENT TEMPERATURE BY ENORMOUS FORCE OF FRICTION AND EXTRUSION AND GETTING STATE OF RE-CRYSTALLIZATION, THEN TO BE EXTRUDED AND FORMED IN ONE TIME THROUGH CAVITY AND THE SPECIAL DIE, WHICH COULD PROMPTLY PRODUCE VARIOUS COPPER AND ALUMINUM PROFILE AND ALUMINUM TUBE. THE WHOLE PROCESS IS ACCOMPANIED BY A HIGH SOPHISTICATED COMPUTERIZED AUTOMATION SYSTEM USING A PENTIUM 4 INDUSTRIAL CONTROL COMPUTER NETWORK WITH PLC FUZZY LOGIC CONTROL, INTEGRATED PIO LOOP AND WINDOWS GRAPHIC TOUCH SCREEN INTERFACE.

TOOLING CHAMBER FOR SMALL MACHINES TOOLING ASSEMBLED INTO SHOE HYDRAULIC SYSTEM FOR TOOLING CHANGE SPECIAL ALLOY DIES

TECHNICAL INFORMATION I MFCCE300 DIAMETER OF EXTRUSION WHEEL MAX. SPEED SPEED RANGE MAIN MOTOR POWER INSTALLING CAPACITY FEEDING STOCK PRODUCT SECTION AREA MAX. WIDTH AVERAGE PRODUCTIVITY Φ300MM 13RPM 0-13RPM 90KW 115KW OXYGEN FREE COPPER ROD, Φ12.5MM 5~200MM2 FLAT:50MM;ROD:Φ25MM 480KG/H SCRAP RATE 1-3% MACHINE FLOOR SPACE DIAMETER OF SPOOLER WEIGHT OF MAIN MACHINE 25X6.5X3M Φ1250MM 6500KG PROCESS FLOW TOTAL WEIGHT 10500KG PAY OFF STRAIGHTEN CONTINUOUS EXTRUSION COOLING& ANTI-OXIDATION DRY 1 DRY 2 METERING TAKE UP

TECHNICAL INFORMATION II MFCCE350 DIAMETER OF EXTRUSION WHEEL MAX. SPEED SPEED RANGE MAIN MOTOR POWER INSTALLING CAPACITY WEIGHT OF MAIN MACHINE TOTAL WEIGHT FEEDING STOCK PRODUCT SECTION AREA Φ350MM 14RPM 0-14RPM 160KW 185KW 11000KG 18000KG Φ16MM (OR 12.5MM) 20~800MM2 MAX. WIDTH COPPER BUS BAR 80MM ; ROD:Φ40MM AVERAGE PRODUCTIVITY 800KG/H SCRAP RATE 1-3% MACHINE FLOOR SPACE DIAMETER OF SPOOLER 25X6.5X3M Φ1600MM

TECHNICAL INFORMATION III MFCCE400 DIAMETER OF EXTRUSION WHEEL MAX. SPEED SPEED RANGE MAIN MOTOR POWER INSTALLING CAPACITY WEIGHT OF MAIN MACHINE TOTAL WEIGHT FEEDING STOCK PRODUCT SECTION AREA MAX. WIDTH AVERAGE PRODUCTIVITY Φ400MM 14RPM 0-14RPM 250KW 285KW 18000KG 22000KG Φ20MM FLAT: 100~2400MM2 FLAT: 170MM; ROD: Φ80MM 1200KG/H SCRAP RATE 3-5% MACHINE FLOOR SPACE DIAMETER OF SPOOLER 30X6.5X3M Φ1600MM

TECHNICAL INFORMATION IV MFCCE550 DIAMETER OF EXTRUSION WHEEL MAX. SPEED SPEED RANGE MAIN MOTOR POWER INSTALLING CAPACITY WEIGHT OF MAIN MACHINE TOTAL WEIGHT FEEDING STOCK PRODUCT SECTION AREA MAX. WIDTH AVERAGE PRODUCTIVITY Φ550MM 8.5RPM 1-8.5RPM 450KW 500KW 45000KG 57000KG Φ25MM COPPER BUS BAR 300~5000MM2 BUS BAR: 260MM; ROD: Φ90MM 2000KG/H SCRAP RATE 3-5% MACHINE FLOOR SPACE DIAMETER OF SPOOLER 30X7X3M Φ1250MM Φ2500MM

TECHNICAL INFORMATION V MFCCE630 DIAMETER OF EXTRUSION WHEEL MAX. SPEED SPEED RANGE MAIN MOTOR POWER INSTALLING CAPACITY FEEDING STOCK PRODUCT SECTION AREA MAX. WIDTH AVERAGE PRODUCTIVITY Φ630MM 7.5RPM 1-7.5RPM 600KW 650KW Φ30MM COPPER BUS BAR 600~6000MM2 BUS BAR:320MM 3000KG/H SCRAP RATE 3-5% MACHINE FLOOR SPACE 40X11.5X6M

MACHINE COMPONENTS MACHINE COMPONENTS MACHINE COMPONENTS PAY-OFF STRAIGHTENING & CUTTING MAIN MACHINE COOLING & ANTI-OXIDATION SYSTEM DRYING, LENGTH COUNTING, OILING TAKE-UP MACHINE HYDRAULIC & LUBRICATE SYSTEM ELECTRICAL CONTROL CABINET COMPUTER OPERATING DESK COOLING & ANTI-OXIDATION SYSTEM TAKE-UP MACHINE OPERATING DESK NC HANGING BOX HYDRAULIC SYSTEM

HYDRAULIC DRAW BENCH MACHINES AS NEXT PROCESS OF CONTINUOUS EXTRUSION, HYDRAULIC DRAWING MACHINE IS MAINLY USED TO FINAL SHAPING AND LENGTH SCALING COPPER AND ALUMINUM PROFILES AFTER BEING EXTRUDED AND IMPROVE SURFACE HARDNESS AND ELASTIC LIMIT. HYDRAULIC SYSTEM OPTIMIZED DESIGN MAKES IT POWER SAVING, HIGH EFFICIENCY AND LESS MALFUNCTION. THE SIDE BENDING OF THE PRODUCT IS EFFECTIVELY RESOLVED THROUGH ADVANCED AND REASONABLE MOULD DESIGNING.

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