SYNERGIA Waste-to-Energy Research and Technology Council

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SYNERGIA Waste-to-Energy Research and Technology Council Dr. Efstratios Kalogirou, President N. J. Themelis, Director, Earth Engineering Center, Columbia University, USA WASTE MANAGEMENT IN GREECE & POTENTIAL FOR WASTE - TO - ENERGY ISWA Beacon Conference - Strategic Waste Management Planning in SEE, Middle East and Mediterranean Region 10/12/2009 www.wtert.gr 1

SYNERGIA Waste to Energy Research and technology council The Waste-to-Energy Research and technology council (SYNERGIA, www.wtert.gr) was founded on July 2008 with founding members The Earth Engineering Center of Columbia University, New York Members of the Thermodynamics and Transport Phenomena Laboratory, School of Chemical Engineering, National Technical University of Athens (N.T.U.A) Members of the Laboratory of Heat Transfer and Environmental Engineering, Department of Mechanical Engineering of the Aristotle University of Thessaloniki (A.U.TH.) The Greek Company INTRAKAT 10/12/2009 www.wtert.gr 2

SYNERGIA Waste to Energy Research and technology council Members also include : Confederation of European Waste-to- Energy Plants / CEWEP (380 of the 432 European waste to energy plants) Professors from various Greek and Foreign Universities SYNERGIA is a member of the International Solid Waste Association / ISWA 10/12/2009 www.wtert.gr 3

SYNERGIA Waste to Energy Research and technology council A close collaboration of academic, research, public and industrial organizations will help Greece develop thermal treatment of waste (waste-to-energy WTE) with: Sustainable waste management Conservation of the precious Greek land for future usage Empowerment of the energy balance of the Country SYNERGIA has the expertise to monitor all environmental aspects of WTE projects (emissions, control of bottom and fly ash) 10/12/2009 www.wtert.gr 4

29/1/09: Presentation to the Special Permanent Council of Environmental Protection of the Greek Parliament 20/3/09: Presentation to the Rhodes Municipalities for the construction of WTE plant on the island 5/5/09: SYNERGIA Conference in Kozani 19/5/09: Presentation on 17th NAWTEC, USA 19/6/09: 1st SYNERGIA FORUM in Athens 30-31/10/09: 7 Presentations on the 3 rd International Conference of the Hellenic Solid Waste Management Association 11-12/11/09: 2 Presentations on the 14 th National Conference of the Institute of Energy for South-East Europe Recent Presentations of SYNERGIA 10/12/2009 www.wtert.gr 5

Thermal Treatment of Waste with Energy Recovery On the 17 th of June 2008 the Environmental Committee at European Parliament decided that efficient waste to energy, is an energy recovery process. During 2007 in Europe over 65 million tones of waste were treated thermally 10/12/2009 www.wtert.gr 6

Waste Management in Greece 10/12/2009 www.wtert.gr 7

Waste Management in Greece Waste management in Greece depends heavily on sanitary landfill sites 10/12/2009 www.wtert.gr 8

Waste Management in Greece In Greece there are still 411 illegal dump sites 10/12/2009 www.wtert.gr 9

Waste Management in Greece In Greece there are 5 Mechanical Biological Treatment plants 1. Ano Liossia (Athens) 2. Chania (Creta) 3. Heraklio (Creta) 4. Kefalonia 5. Kalamata 10/12/2009 www.wtert.gr 10

Waste Management in Greece Recycling in Greece is based on communal collection points (blue containers), especially in major cities. The collected packaging materials, are separated into the Recycling Sorting Centers and are driven to recycling. 10/12/2009 www.wtert.gr 11

Thermal Treatment and Recycling It is instantly obvious that in the E.U. recycling is excellently combined with waste to energy, whereas in countries where landfill is dominant, recycling and waste to energy are lagging behind 10/12/2009 www.wtert.gr 12

Legislation According to the European Union legislation for sanitary landfills 1999/31 only residues of waste management can be disposed to landfills, whereas by 2020 there will be a gradual reduction of the biodegradable fraction that is landfilled According to the European Union directive 2000/76 (harmonization 22912/2005 for Greek legislation) the emission limits (mg/nm 3 ) of Waste to Energy plants are set. On the 19 th of November 2008 according to the EU directive 2008/98, WTE is upgraded in the hierarchy of Solid Waste Treatment in Europe. 10/12/2009 www.wtert.gr 13

Waste Renewable Energy Source (R.E.S.) According to Greek Legislation L. 3468/2006, the biodegradable fraction of industrial and municipal solid waste is considered biomass, thus R.E.S. According to data from CEWEP, the fraction of waste considered as R.E.S. from the following countries is: o France: 50% o Holland: 47% o Switzerland: 50% o U.S.A.: 66% o Denmark: 80% 10/12/2009 www.wtert.gr 14

Methods of thermal treatment of waste Gasification: Very energy intensive, not available yet on a commercial scale, untested in municipal solid waste. Very few units of low capacities operational. Plasma gasification shows much more promise but lacks reference. Pyrolysis: Hasn t been used efficiently in municipal solid waste Incineration: Proven, dominant, tested on a large scale (over 600 units worldwide), efficient, waste management process 10/12/2009 www.wtert.gr 15

Thermal treatment of waste with energy recovery (Waste to Energy, WTE) Incineration plant producing 500-650 kwh/ton of post recycled municipal solid waste. 1000 kg Waste 220 kg Bottom Ash 30 kg Fly Ash 30 kg metals 720 kg Reduction of weight. With the incineration of 1 ton of waste we save 1 ton of lignite. 10/12/2009 www.wtert.gr 16

WTE Technology 3) Combustion grates : The thermal treatment is taking place in water-cooled combustion grates (or aircooled), with a capacity of 20 ton/hr/line) 4) Boiler : The hot exhaust gases produce the steam 8) SteamTurbine & Generator : The produced thermal energy is converted to electricity or teleheating 5) Flue-Gas Cleaning System: The major systems are scrubbers, electrostatic filters, bag filters and cyclones, activated carbon filters, chemicals (like NH 3, CaO, Ca(OH) 2,..) 1) MSW Feed: Daily Arrival of 1.200 ton. of municipal solid waste, 80 trucks in 10 unloading points 2) MSW warehouse : The MWS storage has a capacity of 15.000 m3 for around 8.000 ton. In that point the mixing of the MSW from the crane handler and the feed in the hopper of 10/12/2009 deposit in underground www.wtert.gr mines 17 the combustion chamber, are 9) Bottom ash: The solid waste after incineration (bottom ash) is disposed to sanitary landfill or reused as additive in construction activities and in roads. 10) Fly ash : stabilization and (treatment as hazardous waste) 6) Mixing of CaO and activated carbon : This mixing is taking plave within the WtE Plant in the Flue-Gas Cleaning System 7) Emissions/Chimney- Stack : On Line emissions measurement with state of the art equipment for dioxins, fourans, PAHS, etc., in the exhaust gases and in the wastewaters of the process, according to the EU Directive 2000/76 for the protection of the Environment

WTE Plant 10/12/2009 www.wtert.gr 18

Efficiency Formula R1-2008/98/EU R1 E = P 0. 97 E E F I ( E + E ) F W According to the 2008/98 EU directive, a WTE plant should overcome the following limits, in order to be considered an energy recovery procedure: For plants constructed before 31/12/2008, R1>0,60 For plants constructed after 1/1/2009, R1>0,65 A hypothetical Greek WtE plant with a capacity of 300.000 tpa, could produce 25 MWe, having an efficiency of 26,5% & R1 = 0,697 10/12/2009 www.wtert.gr 19

Efficiency Formula R1-2008/98/EU According to CEWEP, R1>0,65 is achievable even with exclusive electrical production application 10/12/2009 www.wtert.gr 20

Global warming Climate Change Energy recovered from thermal treatment of waste contributes to the reduction of greenhouse gases in two ways : 1. Prevents the production of methane CH 4 (21 times more potent greenhouse gas than CO 2 ) and other emissions from landfill sites 2. Emits less CO 2 compared to fossil fuels which it replaces (i.e. lignite) In thermal treatment processing plants it is possible to co-incinerate industrial waste with similar composition to municipal waste, sludge from biological treatment and biomass 10/12/2009 www.wtert.gr 21

Thermal treatment of waste with energy recovery (Waste to Energy, WTE) Emissions from the Brescia plant, Italy All units are in mg/nm 3 The values correspond to dry air, normal conditions, 11% O 2 Plant authorization limits 1993 Design Plant limits 1994 European Union Limits 2000 Particulate matter 10 3 10 0,4 Sulphur Dioxide 150 40 50 6,5 Nitrous Oxides (NOx) 200 100 200 <80 Hydrochloric Acid (HCl) 30 20 10 3,5 Hydrofluoric Acid (HF) 1 1 1 0,1 Carbon Monoxide 100 40 50 15 Heavy Metals 2 0,5 0,5 0,01 Cadmium (Cd) 0,1 0,02 0,05 0,002 Merucy (Hg) 0,1 0,02 0,05 0,002 Actual Operating Data 2005 Polycyclic Aromatic Hydrocarbon (PAH) 0,05 0,01 0,00001 Dioxin (TCDD Teq) 0,1 0,1 0,1 0,002 10/12/2009 www.wtert.gr 22

Thermal treatment of waste with energy recovery (Waste to Energy, WTE) Dioxin Emissions, Germany 1994-2000 10/12/2009 www.wtert.gr 23

Reduction of mercury emissions from WTE 10/12/2009 www.wtert.gr 24

Ash Usage International Practice BOTTOM ASH Aggregate on asphalt (France, United Kingdom, USA) At landfills as a covering material (partial replacement of daily coverage dirt) FLY ASH Added to cement Filling in salt mines and quarries (soil stabilization) Usage in road construction (Germany) Neutralization of acid wastes (i.e. Titanium Industry in Norway) Construction material (gravel for concrete and blocks of pulverized ash Holland) 10/12/2009 www.wtert.gr 25

SYNERGIA s Proposal for Greece Capacity (tpa) Residual (tpa) Electricity Power Production (MW) Inhabitants for electricity supply Proposal 1 Proposal 2 Proposal 3 400.000 MSW 700.000 MSW 700.000 MSW + 300.000 SRF/RDF 80.000 35 150.000 150.000 60 250.000 200.000 100 420.000 10/12/2009 www.wtert.gr 26

SYNERGIA s Proposal for Greece 1. Gate fee: Large WtE plants: 60-80 per tone Sanitary landfill cost: 40-60 per tone As it is obvious the cost per capita in case of WtE method will be raised from 25 per annum to 30 per annum, by having solved the waste management in Greece 2. Compensative benefits for Municipalities: Electricity production Steam supply for district heating and/or district cooling 10/12/2009 www.wtert.gr 27

Conclusions SYNERGIA as the first scientific and research council in Greece recommends for WTE: To develop an integrated recycling system based on recycling and composting at the source. To stay away from mistakes and omissions from the past. To implement the environmentally friendly and energy efficient thermal processing of municipal solid waste. To follow the proven and dominant practice of our European fellows and adopt waste to energy through incineration. 10/12/2009 www.wtert.gr 28

Conclusions The technology of thermal treatment with energy recovery is used in more than 432 plants across Europe, located even inside European capitals, which in combination with recycling at the source, consists of an integrated and proven waste management practice The European Green Capitals (Stockholm, Copenhagen, Hamburg) use a combination of recycling at the source and thermal treatment with energy recovery Thermal treatment methods contribute to the prevention of the climate change according to the conclusion paper of the Special Permanent Council of Environmental Protection of the Greek Parliament, as SYNERGIA presented in a session of this council on 29th January of 2009. 10/12/2009 www.wtert.gr 29

Examples of WtE plants Photographs Spittelau - Vienna 10/12/2009 www.wtert.gr 30

Spittelau Waste to Energy Facility/WTEF, Vienna Spittelau - Vienna 10/12/2009 www.wtert.gr 31

Examples of WtE plants Photographs Brescia - Italy 10/12/2009 www.wtert.gr 32

Examples of WtE plants Photographs Oreade Le Havre France 10/12/2009 www.wtert.gr 33

Examples of WtE plants Photographs Isséane Plant - Paris 10/12/2009 www.wtert.gr 34

Isséane Waste to Energy Plant/WTE, Paris Paris Périphérique 3,8 ha Issy-les-Moulineaux Seine Voie ferrée / RER C Isséane Plant - Paris 10/12/2009 www.wtert.gr 35

Examples of WtE plants Photographs Alkmaar WTE, Netherlands 10/12/2009 www.wtert.gr 36

Examples of WtE plants Photographs Isle of Man 10/12/2009 www.wtert.gr 37

Examples of WtE plants Photographs Uppsala, Sweden 10/12/2009 www.wtert.gr 38