Steel Solutions for Oil and Gas Safe. Efficient. To the point. www.voestalpine.com/oilandgas
Safety Efficiency Consistency throughout the value chain A strong network of oil and gas competence, solutions to the point The specialized companies of voestalpine offer comprehensive competence in the field of steel-based and nickel-based materials addressing the requirements of the oil and gas industry throughout the value chain from exploration to production and transportation to refinement. Trust in safety Our customers must be sure that they get the best quality, not only in terms of products, but also in terms of advice, of solutions developed together for qualified individual tasks, or of global supply continuity. Our experienced experts, our strong group of specialized companies, our world-wide presence and high-performance logistics enable us to ensure this quality - in every respect. To us, health, safety, environment, and quality have the utmost priority. Trust in efficiency Long service lives, ultra-high strength products - our solutions show their quality not only in day-to-day use. It is also our ambition to offer our customers the best life cycle value. Our comprehensive competence in the field of steel-based and nickel-based materials, our proven and innovative products as well as our flexible and customized approach enable us to deliver tailor-made and economically efficient quality solutions. Trust in consistency Our products meet the most extreme requirements prevailing in the oil and gas industry. Consistency and reliability also characterize our companies. We are a partner thinking in long-term categories, always striving to provide support and know-how. Many of our customers have known this for decades. In addition to that, customer-oriented and market-driven innovations have constantly advanced our customer s leading edge. Because research and development are one of the group s focal points. Count on voestalpine s comprehensive steel competence Steel - development Steel - production Steel - processing Distribution & Services 2 3
Count on a comprehensive portfolio of products and services Trust in benchmark solutions for exploration, production, transportation, and refinement Strong products - certified quality Whether used thousands of meters below sea level, in the cold of the Arctic, or under the most demanding conditions in terms of sour-gas resistance - our products are dependable. This is confirmed by worldwide certificates for quality, reliability and environmental aspects, as well as customer-specific approvals. The products, processes and business systems of voestalpine are certified according to ISO 9001 in the Lloyd s Register of Quality Assurance. Further certificates include API, NORSOK, TÜV, ABS, DNV, to name but a few. Strong companies - proven specialists voestalpine s special edge is the fact that the products and services are provided and rendered by highly specialized and closely networked companies. Each of these companies has many years of experience, expertise and experts in its field of activity. This ensures the high flexibility needed to quickly and reliably meet even qualified individual requirements. A complete portfolio - strong overall benefits Together, the companies afford a comprehensive portfolio along the entire value chain. In addition the customers benefit from the advantages offered by the voestalpine group, such as coordinated services, cross-disciplinary cooperation, coordinated and market-oriented research and development, and reliable availability all over the world. Böhler Bleche Böhler Edelstahl Buderus Edelstahl Villares Metals voestalpine Böhler Welding voestalpine Foundry Group voestalpine Grobblech voestalpine Rotec voestalpine Tubulars voestalpine Wire Technology Value Added Services Bars & Billets Open & Closed Die Forgings Sheets & Plates Pipes Steel Castings Round, Flat and Shaped Wire 4 5
Offshore Trust in highest standards being fulfilled FPSO Jack-up rig Offshore Plates (Sheets & Plates) Chords BOPs (Forgings, Castings) Internals for Gas Turbines (Forgings, Bars) Housings for Gas Turbines (Castings) Separators (Forgings) Pumps, Valves, High Pressure Components (Bars & Billets) Fasteners, Bolts, Connectors (Bars) Nodes (Castings) (Semi) Submersible Offshore Plates (Sheets & Plates) BOPs (Forgings, Castings) Internals for Gas Turbines (Forgings, Bars) Housings for Gas Turbines (Castings) Tendons (Sheets & Plates) Risers (Sheets & Plates) Buoyancy Tanks (Sheets & Plates) Lattice Boom Cranes (Pipes) Separators (Forgings) Pumps, Valves, High Pressure Components (Bars & Billets) Fasteners, Bolts, Connectors (Bars) Receptacles (Castings) Tendon Porches (Castings) Drill string MWD/LWD (Bars & Billets) Nonmag Drill Collars (Bars & Billets) Drill Pipes (Pipes, Bars & Billets) Casings (Bars & Billets) Casing Hangers (Forgings) Drill Bits (Close Die Forgings) Wirelines (Wire) Production string Wellhead (Forgings) BOPs (Forgings, Castings) Completion Tools (Bars & Billets) Tubing & Casing (Bars & Billets) Tubing & Casing Hangers (Forgings) Wire Wrapped Screens (Pipes, Wire, Welding Consumables) Accessories: Pup Joints, Crossovers, Couplings (Pipes) Pumps, Valves, Fasteners (Bars & Billets) Gas Lift Mandrels (Close Die Forgings) Casings Tubings Offshore Plates (Sheets & Plates) Turrets, Uni Joints (Castings) Separators (Forgings) Internals for Gas Turbines (Forgings, Bars) Housings for Gas Turbines (Castings) BOPs (Forgings, Castings) Pumps, Valves, High Pressure Components (Bars & Billets) Fasteners, Bolts, Connectors (Bars) SURF systems Flowlines, Pipelines (Bars & Billets) Umbilical Seamless Tubes (Bars & Billets) Umbilicals, Flexible Flowlines, Flexible Pipes (Wire) Tubing & Casing Hangers (Forgings) BOPs (Forgings, Castings) Manifolds (Forgings) Connectors (Sheets & Plates, Forgings, Bars & Billets) Valves & Pumps (Bars & Billets, Castings) 6 7
Onshore Count on quick solutions and flexible partners Drill string MWD/LWD (Bars & Billets) Nonmag Drill Collars (Bars & Billets) Drill Pipes (Pipes, Bars & Billets) Casings (Bars & Billets) Tubing & Casing Hangers (Forgings) Drill Bits (Close Die Forgings) Wirelines (Wire) Refinery Pressure Vessels (Sheets & Plates) Nickel Plates (Sheets & Plates) Heat Exchanger Components (Sheets & Plates) Fittings, Flanges, (Sheets & Plates) Pumps, Valves, Fasteners, Bolts Line Pipes (Pipes, Sheets & Plates) Boiler, Pressure & Superheater Tubes (Pipes) Lattice Boom Cranes (Constructional Tubes) Housings for Compressors (Castings) LNG, LPG Storage (Sheets & Plates, Prestressing Concrete Strands) Clad Plates (Sheets & Plates) Tubes (Pipes, Bars & Billets, Sheets & Plates) Flanges & Fittings (Bars & Billets) Pumps, Valves (Bars & Billets, Castings) Fasteners, Bolts (Bars) Housings for Compressors (Castings) Casings Tubings Drill String Production string Wellhead (Forgings) BOPs (Forgings, Castings) Completion Tools (Bars & Billets) Tubing & Casing Tubing & Casing Hangers (Forgings) Connectors (Bars & Billets) Wire Wrapped Screens (Pipes, Wire, Welding Consumables) Accessories: Pup Joints, Crossovers, Couplings (Pipes) Pumps, Valves (Bars & Billets) Fasteners, Bolts (Bars) Gas Lift Mandrels (Close Die Forgings) Housings for Compressors (Castings) Transportation Line Pipe (Sheets & Plates, Pipes) Clad Line Pipe (Sheets & Plates) Disks, Impellers & Shafts for Compressors & Gas Turbines (Forgings, Bars) Housings for Compressors & Gas Turbines (Forgings, Castings) Valves (Forgings, Castings, Bars & Billets) Fasteners, Bolts (Bars) 8 9
Bars & Billets Count on reliable and consistently high quality Quality knows no compromise. We deliver materials of highest metallurgical purity for use in the most extreme environments. We are one of very few suppliers worldwide having all kinds of melting and remelting plants at our disposal (ESR, PESR, VAR). Bars - rolled, forged With decades of experience and trend-setting technologies (melting & remelting, rolling & forging, heat treatment, machining and testing), we are a leading specialist for un-alloyed, low-alloyed, medium-alloyed, high-alloyed special steels and nickel alloys. Our strength is the development of customized solutions. The features of our products are as impressive as the tight tolerances or the extremely small machining allowances. Billets - rolled, forged We deliver billets in accordance with international quality standards in a broad range of steel grades and nickel alloys. On request, we also melt metals beyond the standard grades to individual specifications. Quick availability Best quality must be available reliably and quickly. This is ensured by warehouses stocking materials needed by the oil and gas industry, which our Value Added Services have especially established in all important customer markets. Böhler Edelstahl Duplex, Super Duplex, Austenitics, Martensitics, PH-grades, Ni alloys; unit weights up to 40 tons Buderus Edelstahl un-alloyed, low-alloyed and medium-alloyed Engineering Steels Villares Metals Engineering Steel, Duplex, Super Duplex, Austenitics, Martensitics, PH-grades, Maraging, Special Stainless and Ni alloys; unit weights up to 24 tons Bars, round Bars, flat Bars and Billets - round, machined Billets - square, bright ground (RCS) 10 11
Open & Closed Die Forgings Trust in competence from the melt to the finished product Safety to the third We are your partner, when high mechanical stress has to be considered and highest reliability under highly aggressive environmental and ambient conditions is demanded. Production from one source All working steps from steel production to the forged product are performed at our own plants. Therefore, we ensure that our customers get end-to-end quality assurance. We check and document the quality of our products at every point in the production chain. Open Die Forgings Tightest tolerances involving big dimensions characterize our open die forgings. In state-of-theart plants we produce drawing-based forgings weighing up to 40 tons. Our expertise covers impellers, disks, and shafts for compressors/gas turbines, to tubing and casing hangers for wellheads to components for X-mas trees, separators, pumps and valves in rough-machined condition. Closed Die Forgings Precision and ruggedness - as demanded, for example, in case of drill heads or gas lift mandrels - characterize our closed die forgings. The products developed together with our customers have proven successful under the toughest operating conditions, and they are excellently reputed all over the world. Böhler Edelstahl Open Die Forgings up to 40 tons of Duplex, Super Duplex, Austenitics, Martensitics, PH-grades, Ni alloys Buderus Edelstahl Open & Closed Die Forgings of un-alloyed, low-alloyed and medium-alloyed Engineering Steels Villares Metals Open Die Forgings up to 23 tons of Engineering Steel, Duplex, Super Duplex, Austenitics, Martensitics, PH-grades, Maraging, Special Stainless and Ni alloys Premachined casing hanger Premachined tubing hanger Premachined wellhead Separator parts 12 13
Line Pipe plates We are a pioneer in the development of thermomechanical rolling processes and thus among the world market leaders in the field of sour-gas-resistant line pipe plates. Whether used for a pipeline 2,800 m below sea level, or for an on-land pipeline of up to 48 (1,220 mm) in diameter, our line pipe plates provide for safe transportation. Nickel plates Featuring proven weldability and resistance to low temperatures, our 9% nickel steels are the proper solution for LNG storage. For this application, we offer extra wide plates, even with a thickness of 5 mm. Moreover, with our 5% nickel steel plates we are also the specialist for LPG storage and transportation. We supply shell plates and heads from one single source. Offshore structural plates Especially in cold conditions, our offshore structural plates are a quality of their own. Not only are they characterized by very good toughness at arctic temperatures, but they are also setting standards in terms of weldability. They are applied in oil rigs and foundations for offshore wind parks, as well as in FPSOs (Floating Production Storage and Offloading Units). Pressure vessel plates We are the world s only manufacturer to deliver shell plates, heads and cones in plain-carbon steel - roll-clad on demand - from one single source. Our customers benefit from coordinated solutions of optimum processing. By using our high-strength CrMo und CrMoV steels we are able to reduce the wall thicknesses of pressure vessels. Chords So-called chords reinforce the gear racks of the feet of offshore platforms. We provide the optimum solution for this application by offering high-strength hot-formed elements produced by means of a manufacturing process specifically developed by voestalpine. Sheets & Plates Count on the optimum material for each and every application Böhler Bleche voestalpine Grobblech Hot and cold rolled Sheets & Plates, Ni and Ni-based alloys, Super Duplex, Super Austenitics TMCP Steels, CrMoV Steels, Clad Plates, Ni alloyed Plates Special tasks demand special solutions. We offer them by providing a broad range of special sheets and plates. The applications of our sheets and plates may vary, but they have one thing in common: they are all customized solutions for heaviest duties. High performance plates Clad Line Pipe plates Our sheets and plates are primarily used for fittings, flanges, heat exchangers, or welded pipes for offshore applications. Our range of products includes seawater-resistant super duplex and super austenite steels as well as nickel and nickel-based alloys for highest corrosion resistance. The particularly homogeneous isotropic material properties of our sheets and plates are achieved by means of our particular cross-rolling technology. Our special sheets and plates are available from a thickness of 2 mm, both in standard formats and in customized sizes. Due to the top quality we deliver we are the biggest manufacturer worldwide in this segment. The fortes of our roll-bonded clad plates with corrosion-resistant cladding are high strength, good toughness and best corrosion protection features. Special materials such as our X65 product with the nickel-based alloy 625 ensure these optimum physical properties. Our pipe partners process our clad plates into metallurgically bonded clad line pipes. Clad plates for clad line pipes Plates 14 15
Pipes - OCTG & Line Pipes Trust in the combination of high tech and high performance High-tech seamless tubes are our world. We manufacture seamless tubes with an outside diameter of 7 5/8 inches (193.7 mm) according to all common international standards, as well as tailored to individual customer requirements. State-of-the-art production, practice-oriented competence and an uncompromising emphasis on quality have made us a partner who is renowned worldwide for: n Oil Country Tubular Goods (OCTG): Tubing, Casing, Accessories (Pup Joints, Crossovers, Couplings) n Line Pipe, Boiler, Pressure- and Superheater Tubes n Construction Tubes for Lattice Boom Cranes API standard grades and special grades Apart from the API standard grades, we offer a broad range of special grades going beyond the API requirements, as well as special grades to meet individual customer specifications such as low-temperature resistance, sour-gas resistance, highest pressure resistance and much more. Competence for threaded connections Precision steel tubes We are specialized in the production and further processing of cold drawn precision steel tubes for a wide range of applications (tube diameters up to approx. 180 mm, wall thicknesses up to 22 mm). The tubes are cold formed on state-of-the-art drawing lines. Moreover, we deliver sections on the basis of customer drawings and specifications up to a maximum circumference of 160 mm and wall thickness of up to 14 mm. We also excel in the field of threaded connections. By offering in-house developments we set the standard for gas-tight threaded connections for demanding applications (VAsuperior, VAGT ) or connections for rotated strings (VAroughneck ). voestalpine Tubulars Hot rolled Seamless Tubes, OCTG (Casing and Tubing, Accessories); Pressure Pipes, Line Pipes, Heat Exchanger Tubes and High-Temperature-Resistant Pipes voestalpine Rotec Cold drawn Precision Steel Tubes, seamless or welded Accessories (crossover) Threaded connection Heat treatment Testing 16 17
Steel Castings Trust in pre-assembled components ready for installation Round, Flat and Shaped Wire Trust in safety for standard products and a leading edge for customized solutions We are a worldwide leading supplier and partner for steel castings up to a weight of 200 tons. We master and supply steel castings of all materials customary within the industry. Moreover, we develop new and complex alloys according to the customers requirements and for extreme applications. With our nickel-based alloys we are the experts for highest corrosion resistance and applications for extremely low temperatures. All steel castings are available both roughed down or finished. Being ready for installation, the components help our customers to save time and money. We combine experience with quality products and leading know-how. Being a specialist for shaped wire, we provide customized solutions and lead the way with standard wires, offering a broad portfolio and high economic efficiency. The top quality we deliver is based on the integrated production chain from our own steel mill to state-of-the-art rolling mills ensuring tightest tolerances. Long-standing customer partnerships, customer-oriented research, development and simulation activities testify to our competence just as much as our customized heat and surface treatments as well as logistics solutions. We are your partner, especially where special requirements have to be met, or solutions for special applications have to be delivered. voestalpine Wire Technology Flat and Shaped Wire, e.g. for Flexible Lines, Wire Wrapped Screens, Supply Lines; Drawn Wire, e.g. for Prestressing Concrete Strands for LNG Tanks Böhler Edelstahl Wire Rod of Duplex, Super Duplex, Austenitics, Martensitics, PH-grades and Ni alloys voestalpine Foundry Group un-alloyed and low-alloyed, high-alloyed, stainless, Ni alloys Villares Metals Wire Rod of Duplex, Super Duplex, PH-grades, Special Stainless, and Ni alloys 18 19
Vertrauen Sie auf perfekt abgestimmte Lösungen Trust in perfectly coordinated solutions Distribution and Services Trust in our global Value Added Services network Make use of our steel and welding know-how under one roof, which is unique throughout the industry and provided only by voestalpine Böhler Welding. Whether needed for upstream or downstream applications, for use above or below the water, whether needed for applications having to bear up against highest pressures or lowest temperatures - we have the solution for the right welding consumables and the best advice. Our experts take care that the materials are applied correctly and that all parameters are adjusted optimally in the welding process. voestalpine Böhler Welding We combine unique benefits with the best service: n Solutions perfectly coordinating base material and welding consumables n Innovative welding consumables for applications demanding high strength, as well as resistance to low temperatures, corrosion and heat n Products for all electric arc welding processes (MMA/SMAW, MIG/GMAW, TIG/GTAW, FCAW, SAW, ESW deposition welding, TIG hot wire and cold wire welding) n Technical advice and service based on perfect know-how n Worldwide proximity with 12 production sites, 41 companyowned branch establishments, and 2,000 trading partners for Upstream, Downstream, Transportation, Storage (e.g. deep-sea applications, high-pressure and temperature-critical refinery equipment, pipelines); LNG, LPG Solutions We are where our customers are, being present at all hot spots of the oil and gas industry. Running 150 distribution sites on all 5 continents with more than 90 storage facilities, we are a partner who is always near all over the world. Our hubs are warehouses tailor-made for the oil and gas industry, located in Houston/USA, Singapore, the United Kingdom, Norway, and Brazil. voestalpine Specialty Metals Böhler Uddeholm UK Böhler Uddeholm Norway Bohler Pacific Villares Metals Distribution Center Some 150 distribution centers more worldwide But we offer more than just good products delivered reliably and quickly. We also provide consulting and services from customized cuts to mechanical machining up to material testing, heat treatment and coating, thus creating an added value for our customers and saving effort, time, and cost. Global distribution and warehousing for Special Steels and alloys: Bars and Billets, Open and Closed Die Forgings, Special Sheets and Plates, Pipes, and Wire Value Added Services (Cutting, Pre- and Finished Machining, Heat Treatment, Material Testing, Coating) 20 21
Count on proximity all over the world Trust in specialized companies Production site Distribution site More than 150 production and distribution sites worldwide It is our ambition to meet the qualified requirements of Headquarters and Production Value Added Services, Sales & Logistics the oil and gas industry safely, efficiently and reliably. Böhler Bleche voestalpine Foundry Group voestalpine Specialty Metals We achieve this with our specialized companies, which Sheets & Plates www.bohler-bleche.com Castings www.voestalpine.com/giesserei_linz Houston, TX, USA www.voestalpine.com/specialtymetals combine personal proximity and flexibility with the Böhler Edelstahl voestalpine Grobblech Böhler Uddeholm UK capacity, innovative strength and reliability of the Bars & Billets, Forgings, Wire Rod www.bohler-edelstahl.com Sheets & Plates www.voestalpine.com/grobblech Oldbury, UK www.bohler-uddeholm.co.uk voestalpine Group. Buderus Edelstahl voestalpine Rotec Böhler Uddeholm Norway The voestalpine companies, production sites, value Bars & Billets, Forgings www.buderus-steel.com Cold Drawn Pipes www.voestalpine.com/rotec Oslo, NOR www.bohler-norway.no added services and sales sites are ready for you. Villares Metals voestalpine Tubulars Bohler Pacific Talk to us, test us, and benefit from our customized Bars & Billets, Forgings www.villaresmetals.com.br Pipes - OCTG & Line Pipes www.voestalpine.com/tubulars Singapore www.bohlerpac.com.sg solutions. Find more about our oil and gas activities at voestalpine Böhler Welding voestalpine Wire Technology Villares Metals Distribution Center www.voestalpine.com/oilandgas www.voestalpine.com/welding Round, Flat and Shaped Wire www.voestalpine.com/wire Sumare, BRA www.villaresmetals.com.br/distribution You ll find even more at: www.voestalpine.com/oilandgas 22 23
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