PROFESSIONAL BULK HANDLING WITH MOBILE HARBOUR CRANES (MHC) Study case Tecer / Unilink - Terminal de Múltiplo Uso Pecém (TMUT), Brazil Presented by: Daniel Vanegas Regional Sales Manager Americas Konecranes Gottwald Products
KONECRANES PORT SOLUTIONS Lift Trucks Rubber Tired Gantry (RTG) Straddle Carries (SC) AGV Automated Stacking Cranes Rail Mounted Gantries (RMG) Ship-to-Shores (STS) Ship-yard cranes Mobile Harbor Cranes 2 2017 Konecranes. All rights reserved.
KONECRANES GOTTWALD MOBILE HARBOR CRANES Three families, eight models Capacity up to 200 t, 61 m max. radius Bulk handling up to 1,850 tph* Diesel-Electric Drives * Depending on operating conditions 3 2017 Konecranes. All rights reserved.
TECER/UNILINK REQUIREMENTS TMUT PECEM Short delivery lead-times High performance and handling rates for: Iron ore Coal Suitable for Bulk carriers up to Capesize Unloading to hopper truck Excellent maneuverability around berths Cost efficiency 4 2017 Konecranes. All rights reserved.
KONECRANES SOLUTION 2 x Model 6, G HMK 6407 B variant A8 40 t up to 1,200 tph* 30 m³ Grab 4 rope For coal; 0.9 t/m³ density 14 m³ grab 4 rope For iron ore; 2.4 t/m³ density Hook rotator For general cargo Automatic spreader Single and twin-lift container handling 5 2017 Konecranes. All rights reserved.
KONECRANES LEAD TIMES Advance order program Modular design principle Transported fully assembled Tecer Milestones: Contract signature mid October 2016 Start of operation end of December 2016 6 2017 Konecranes. All rights reserved.
OPERATIONAL CHALLENGES Various grabs depending on the bulk cargo handled this means different: grab types/ geometries grab sizes grab weights Operators often use different types and sizes of grabs for one crane 7 2017 Konecranes. All rights reserved.
KONECRANES SMART CRANE FEATURES AUTO-ADAPTIVE GRAB FILL-LEVEL CONTROL During crane operation the system constantly monitors parameters like: number of overload cut-outs number of load cycles overload tendency rope length use of the lifting capacity curves 8 2017 Konecranes. All rights reserved.
REPORTED RESULTS Operational hours: 4,200* Average of 16 hours/day Peak turnover 1,000 tph / Crane Bottle neck: Truck availability *Tecer cranes as of October 2017 9 2017 Konecranes. All rights reserved.
COMPARISON TO SINGLE PURPOSE EQUIPMENT AVAILABLE IN PECEM 2 x G HMK 6407 B CAPEX < 8,000,000 EUR Deadweight 450 tons Interchangeable grabs Nominal capacity 1,200 tph/crane Delivery time < 4 months/crane Operational redundancy Operational flexibility: grab, hook, spreader 1 x Continuous Ship Unloader* CAPEX > 10,000,000 EUR Deadweight 2,000 tons Fixed volume buckets Nominal Capacity 2,400 tph Delivery time > 2 years No operational redundancy Single purpose equipment * Published by Resource World on January 3, 2017, Successful delivery of a Continuous Ship Unloader. 10 2017 Konecranes. All rights reserved.
DESIGN FLEXIBILITY KONECRANES GOTTWALD Mobile harbor crane Rubber-tired portal harbor crane Adapted as: Portal harbor cranes Floating cranes Same components from the slewing ring upwards Floating crane Portal harbor crane 11 2017 Konecranes. All rights reserved.
A WORLDWIDE SUCCESS STORY Rio Grande, Brazil Customer: Yara Brasil Fertilizantes Type: G HSK 6448 B Cargo: Portal height: Track gauge: Raw materials 7 m 10 m Total wheel no.: 48 12 2017 Konecranes. All rights reserved.
A WORLDWIDE SUCCESS STORY Immingham, UK Customer: ABP Type: G HSK 7416 B HSK 360 EG G HSK 8424 B Cargo: Portal height: Track gauge: Coal 6.0 m 14.0 m Total wheel no.: 16 / 24 13 2017 Konecranes. All rights reserved.
A WORLDWIDE SUCCESS STORY 35 km Off the Coast of Indonesia Customer: PT Puteri Borneo Company Type: G HPK 8200 B Cargo: Max. Radius: Grab Cap.: Raw materials 43 m 63 t 14 2017 Konecranes. All rights reserved.
15 2017 Konecranes. All rights reserved.