SuperPan patent nº 99966972.4 Structural applications solutions in wood
Finsa Environment Transparency: ecological product footprint In 2011, FINSA became the first manufacturer of technical wood on the Iberian Peninsula that provides the Environmental Product Declaration (EPD) for its products. The EPD is a tool for passing on clear and transparent information on the environmental impact of a certain product during all the stages in its life cycle. In the case of our products it confirms that the wood is a material that maintains its captured level of greenhouse gases throughout our production process. 1 m 3 of Fibranor = - 818 kg of CO 2 1 m 3 of Fimapan = - 910 kg CO 2 LEED credits: Sustainable building Thanks to Superpan, it is possible to obtain LEED credits in the following aspects: Content of recycled material Regional material Quickly renewable material Certified wood Low emission material 2 Superpan
Sustainable building makes sense Certifications: wood from sustainable forests The Chain of Custody certifies the journey of the raw materials from the forest to the consumer/customer, including all stages of the process, i.e. it guarantees the customer that the products are manufactured with materials that are sourced from sustainably managed forests. This guarantee is provided through the PEFC and FSC certifications, which affect the manufacture and marketing of products derived from wood. 3
New times New solutions SuperPan patent nº 99966972.4 Exclusive and patented product A new generation of technical wood manufactured by Finsa by means of a continuous press process. An innovative and exclusive product protected by patent nº 99966972.4 (European Patent Office) A special structure Superpan is formed by outside faces of fibre and the interior made of wood particles. This unique composition differentiates it from chipboard and confers to it superior physical and mechanical properties. We present Superpan Tech a high performance board that is suited for a wide range of structural applications. The structural board Discover the wide range of solutions based on Superpan, that we have at your disposal for the most demanding projects. Fibre Particles 4 Superpan
The second generation technical wood: cost and technical properties together in an innovative board. Kg Thanks to its high physical-mechanical performance, Superpan provides an excellent response in the most demanding load situations. High resistance to impact. This prevents marks, deformities or surface damage. Allows for effective and cost-effective solutions while meeting the required specifications. Low surface absorption thanks to the properties of the outside high-density fibre layer. The outer layer offers a compact and smooth fibre surface that is ideal for any type of coating or paint applied directly. The quality of the end finish is perfect. Excellent performance when fastening with screws, nails and iron fittings. A wide range of solutions and formats to suit each project. 5
Structural applications MEZZANINE FLOORING AND SHELVES TECHNICAL FLOORING CONSTRUCTION Under Covering / Slabs Floors and partition walls Shuttering PAGE 7 A set of high performance solutions for demanding applications such as mezzanines, raised corridors and industrial shelving. PAGE 15 PAGE 23 A range of solutions with Superpan intended for the manufacture of technical flooring with an unbeatable price/quality ratio. The Superpan range has been designed for a great variety of building applications such as slabs, under covering, walled enclosures, under-flooring,... PAGE.33 PRODUCTION POSSIBILITIES / TECHNICAL DATA SHEETS / LOAD TABLES / RECOMMENDATIONS / STANDARDS AND CERTIFICATIONS 6 Superpan
Superpan Tech Mezzanine flooring and shelving 7
Superpan Tech Mezzanines and shelving Superpan for mezzanines Mezzanine flooring is the ideal solution for achieving a larger floor area without having to increase ground floor space, transforming the empty and unproductive space into addtitional surface for different uses. Finsa has a range of products and solutions available to you for making mezzanines and industrial shelving. These solutions developed with Superpan take advantage of the physical-mechanical properties of this innovative board to offer alternatives with an excellent price/quality ratio. A series of innovative products that meet the most demanding European quality standards. A structural board compliant with the CTE (Spanish Bulding Technical Code) You will be able to include our P4, P5 or P6 board as the structural board in the design of your building or industrial projects. According to the Base Document of Wood Structural Safety (DB-SE-M) encompassed by the Technical Code (CTE) which is of mandatory compliance for building in Spain, our board is valid for usage class 1 and service classes 1 (P4 or P6) or 2 (P5). 8 Superpan Consult our technical data sheets with the values of the properties for resistance, rigidity and density associated with each board.
MEZZANINES AND SHELVING Boards that can be cut to size, coated or plain with or without tongueand-groove joints for quick simple application: we have the ideal and suited solution for the specifications of each project. 9
Superpan Tech Advantages 1 High resistance An improved bending strength coupled with its high modulus of elasticity make it the product of choice for the most demanding load situations. On the other hand, it allows for the use of lower thicknesses than those used for traditional chipboard solutions. This allows for a significant cost saving while ensuring the same performance. Comparative with the chipboard standard. Thicknesses of 32 to 40 mm Superpan Tech P6 Chipboard P6 Bending strength 20 14 +40% Modulus of elasticity 2800 2200 +27% Superpan Tech P4 Chipboard P4 18 9 +100% 2000 1500 +33% 2 3 Surface quality Superpan's smooth and compact surface is ideal for coating with vinyl, linoleum, ceramics or epoxy paints. Complete range A range of plain or coated board specially developed for this application with the formats that are most suited for the building work to provide greater optimisation of the material. 10 Superpan
MEZZANINES AND SHELVING BETTERPERFORMANCE LESSTHICKNESS Superpan Tech P4 vs. Chipboard P4 Comparison of resistance to flexion. Values certified by AITIM, February 2012. Nominal thickness, t nom, in mm >13 to 20 >20 to 25 = BETTERYIELD Properties Chipboard P4 Superpan Tech P4 Chipboard P4 Superpan Tech P4 Bending strength N/mm² f m,p,k 12.5 14.87 10.8 17.83 Modulus of elasticity N/mm² E m,p 2900 4108 2700 4271 Featured density kg/m 3 p,k 600 600 550 600 Superpan Tech P6 vs. Chipboard P6 Comparison of resistance to flexion. See page 19 4 5 Tongue-and-groove jointed parts Coated or plain tongue-and-groove jointed parts for quick and simple assembly. Moreover, this system provides for perfect joining between the parts. Non-slip and design We have two non-slip finishes that provide extra protection against slipping and a range of decorative colours with a reverse side in white melamine that provides for better reflection of light, which is especially important for industrial interior spaces. 11
Superpan Tech for mezzanines INDOOR USE AS A STRUCTURAL ELEMENT IN A DRY ENVIRONMENT. Superpan Tech P6: High performance structural Superpan Tech P4: Structural mm/mm 30 35 38 40 2400x600 Check minimums INDOOR OR PROTECTED OUTDOOR USE AS A STRUCTURAL ELEMENT IN A DAMP ENVIRONMENT Superpan H Tech P5: Water-repellent structural Consult measurements and thicknesses APPLICATION: FOR SHELVING Superpan Std.: mm/mm 16 19 22 2440x1220 46 42 30 2440x2100 36 28 2500x1830 36 28 24 Superpan TG mm/mm 16 19 22 2650x2100 36 28 24 3660x2100 24 20 2750x1830 36 28 24 2750x2100 36 28 Parts / packet Coated or plain, tongue-and-groove jointed on two or four edges, parts for quick and simple assembly. Consult production possibilities 12 Superpan
MEZZANINES AND SHELVING Superpan BKE Non-slip Covered with a phenolic paper with a non-slip finish The non-slip surface finish allows people to cross more safely, also reducing the risk of falls or sliding of goods. Superpan Non-slip Soft 3 Coated with finish The light Soft 3 finish significantly improves the non-slip surface properties. Available in Grey Melamine or Black BKE (phenolic film) 13
Superpan Tech Recommendations ENVIRONMENTAL ADAPTATION Wherever possible, the Superpan should be in the working area for at least 48 hours before application in order to adapt to the environmental temperature/humidity conditions. PAINT For the board applied without coating, to seal the surface, epoxy or resin based paints must be used. The use of water based paints is not recommended. 48h epoxy o resina EXPANSION JOINT It is recommended to leave a minimum expansion gap of 10 mm between parts and the first fastening never less than 25 mm away from the structure's perimeter. FASTENING The fastening material (screws, nails) must be driven 2 or 3 mm into the surface of the board 10mm 25mm 2/3mm 10mm 14 Superpan
Superpan Tech Technical flooring 15
Superpan Tech Technical flooring Superpan for technical flooring The outstanding bending strength and modulus of elasticity make Superpan the product of choice for manufacturing raised technical flooring. Thanks to its high performance, technical flooring can benefit from a reduction in the thickness of the support used without undermining performance. This allows for significant cost savings. Access flooring Superpan Tech is used for manufacturing access flooring tiles for access floors. Refer to reference standard UNE-EN 12825:2002 to ascertain the classification depending on the load limit. 16 Superpan
TECHNICAL FLOORING Superpan is the ideal support for all kinds of raised technical flooring. Thanks to its outstanding mechanical performance it allows for significant cost savings. 17
Superpan Tech Advantages 1 High resistance The bending strength and modulus of elasticity make it the suited board for the most demanding load situations. On the other hand, it allows for the use of thinner thicknesses than those used for traditional chipboard solutions. This allows for a significant cost saving while ensuring the same performance. Comparative with the chipboard standard. Superpan Chipboard Thicknesses of 32 to 40mm P6 P6 Bending strength N/mm² 20 14 +40% Modulus of elasticity N/mm² 2800 2200 +27% 2 3 Impact resistance The compact layer of wood fibre on the faces provides greater impact resistance. This prevents surface damage and defects. Range and finishes Possibility of supplying plain or coated tiles (Supertech) with different non-slip finishes. 18 Superpan
TECHNICAL FLOORING BETTERPERFORMANCE LESSTHICKNESS Superpan Tech P6 vs. Chipboard P6 Comparison of resistance to flexion. = BETTERYIELD Values certified by AITIM, February 2012. Nominal thickness, t nom, in mm >13 to 20 >20 to 25 Properties Chipboard P6 Superpan Tech P6 Chipboard P6 Superpan Tech P6 Bending strength N/mm² f m,p,k 12.5 23.15 11.7 20.11 Modulus of elasticity N/mm² E m,p 3300 3966 3100 3821 Featured density kg/m 3 p,k 600 600 550 600 4 5 Supertech Range of semifinished technical flooring (requires subsequent edge and profile treatment) in tile format (605x605 mm) coated with decorative melamine + overlay on its visible part and Kraft on the other side Machining and cutting Possibilities of machining and cutting in accordance with the nature of the building work in order to optimise material usage. 19
Superpan Tech for technical flooring Supertech Superpan coated tiles Semifinished technical flooring. Support of Superpan Tech P6 in tile format coated with decorative melamine + overlay (32grs) on its visible part and Kraft on the other side. mm/mm 30 35 38 40 605x605 Palletised: 96 parts/packet Requires subsequent edge and profile treatment. Soft III finish. High resistance to abrasion: AC4 Superpan tiles Range of Superpan Tech P6 uncoated in tile format. mm/mm 30 35 38 40 605x605 Palletised: 96 parts/packet INDOOR USE AS A STRUCTURAL ELEMENT IN A DRY ENVIRONMENT. Superpan Tech P6: High performance structural Consult measurements and thicknesses Superpan Tech P4: Structural Consult measurements and thicknesses 20 Superpan
TECHNICAL FLOORING Supertech Beige Tech Light colour Tech Graphite Grey Grey Tech Blue-Grey Atenea Beech Rimesi Beech Savannah Ash Metallic Grey Cement Possibility of supplying any design of the Duo Range with a width of 1220mm in tile format and Supertech range of thicknesses. Soft 3 non-slip The light Soft 3 finish significantly improves the non-slip surface properties. 21
Superpan Tech Recommendations ENVIRONMENTAL ADAPTATION Wherever possible, the Superpan should be in the working area for at least 48 hours before application in order to adapt to the environmental temperature/humidity conditions. Floors For application on flooring in closed spaces, it is recommended to leave a minimum distance around the perimeter of 10 mm or if it has a width of more than 5 metres 2mm/metre is recommended. 48h 10mm First fastening It is recommended that the first fastening element should be applied a minimum of 150 mm from the edge of the Superpan. FASTENING The fastening material (screws, nails,...) must be driven 2 or 3 mm into the surface of the board 2/3mm 150mm 22 Superpan
Superpan Tech Construction 23
Superpan Tech Coverings Superpan Tech P5 TG Coverings and slabs Superpan board for use in a humid environment as a structural element. Suited for humid environments: Service class 2. Usage class 1 Tongue-and-groove jointed on two or four edges: Facilitates its assembly during installation mm 16 18 19 22 30 2040x900 2400x600 (UK) Main applications Covering slabs Inside lining under covering... 24 Superpan
CONSTRUCTION The ideal solution for application under roof coverings and slabs. A sustainable alternative that provides an excellent price/quality ratio. Profiles 6,2 7 6,2 7 6 6,5 12 13 Dimensions in mm Dimensions in mm For 16 and 19 mm board For 30 mm board 25
Superpan Tech Floors and partition walls Superpan Tech P5 TG Floors and partition walls Superpan board for use in a humid conditions as a structural element.. Suited for humid environments: Service class 2. Usage class 1 Tongue-and-groove jointed on two or four edges: Facilitates its assembly during installation mm 16 18 19 22 30 2040x900 2400x600 (UK) Main applications General construction with wood Partitions walls and flooring... 26 Superpan
CONSTRUCTION 27
Superpan Tech Advantages 1 High resistance The mechanical bending strength and modulus of elasticity make it the suited board for the most demanding load situations. On the other hand, it allows for the use of thinner thicknesses than those used for traditional chipboard solutions. This allows for a significant cost saving while ensuring the same performance. Comparative with the chipboard standard. Superpan Chipboard Thicknesses of 13 to 20mm P5 P5 Bending strength N/mm 2 28 16 +75% Modulus of elasticity N/mm 2 3300 2400 +37.5% 2 3 Thermal insulation Contributes to thermal insulation: reduces energy consumption of the building. Surface absorption Low surface absorption thanks to the properties of the outside high-density fibre layer. Thermal conductivity EN 13986 mm 16 19 30 W / (m K) 0,14 0,14 0,14 28 Superpan
CONSTRUCTION Comparative OSB 3 /Superpan H Tech P3 /Superpan H Tech P5 Comparison between Superpan property values and OSB values Thicknesses of 13 to 20mm Units OSB 3 Superpan H P3 Superpan Tech P5 Bending strength - lengthwise EN 310 N/mm² 20 19 28 Modulus of elasticity - lengthwise EN 310 N/mm² 3500 2800 3300 Bending strength - transversal EN 310 N/mm² 10 19 28 Modulus of elasticity - transversal EN 310 N/mm² 1400 2800 3300 Swelling 24h EN 317 % 15% 14% 10% These technical data are orientative. Due to continuous product development and that of the standards that govern some parameters, these may be modified. 4 5 Easy to install Tongue-and-groove jointed on two or four edges. Facilitates its assembly during installation and allows for a perfect fit between the components. Recyclable and sustainable A wood product that is respectful with the environment for sustainable building: 100% recyclable material that fixes CO 2 and helps to mitigate climate change. 29
Superpan P5 Encoform For formwork Superpan P5 Encoform For formwork The formworked Superpan P5 Encoform has been specially developed for building work where formwork is required. Its phenolic film coating provides additional moisture resistance and a smooth surface for a perfect quality finish. Available formats mm/mm 2440x1220 3660x1830 19 22 Technical advantages It provides mechanical properties that are far superior to those of boards with chipboard support Board with improved moisture resistance Easily removed from formwork, quick cleaning Two sizes - allowing for less waste. Allows several reuses (up to 20, depending on the conditions of the building work) 30 Superpan
CONSTRUCTION Technical recommendations Store the Superpan P5 Encoform boards on a flat surface, in a secure dry area. Coated boards are very slippery: move these with care The proper fastening and assembly with reinforcement bars on the back of the Superpan P5 Encoform boards are essential for preventing significant deflections. Avoid direct contact of water with the edges before, during and after use. It is recommended to use a suitable formwork removal agent for quick and simple demoulding. Superpan P5 Encoform must not be used in service class 3 in a permanent installation. We recommend sealing edges and cut edges to improve their resistance to moisture. 31
Superpan Tech Recommendations ENVIRONMENTAL ADAPTATION Wherever possible, the Superpan should be in the working area for at least 48 hours before application in order to adapt to the environmental temperature/humidity conditions. cleaning Before applying paint, clean the surface of the Superpan to remove the dust and shavings accumulated during application. 48h non-slip For areas in which it is necessary to improve the non-slip properties of the surface, the board can be supplied sanded to 40 grit, which offers a better grip. FASTENING Superpan P4 and P6 is appropriate for service class 1 for building materials (relative humidity in the air greater than 65% during some weeks of the year). The P5 board is applied in service class 2 (relative humidity in the air greater than 85% during some weeks of the year). 32 Superpan
Superpan Technical information Due to the continued development of the product and the norms which govern it, certain parameters may be subject to changes. Check up-to-date information at www.finsa.com. 33
Superpan Tech P4 Technical data sheet SUPERPAN TECH P4 TECHNICAL FEATURES: THICKNESS (mm) TEST PROPERTY 8/13 >13/20 >20/25 >25/32 >32/40 UNITS EN 323 Density (orientative datum) 730 700/680 670 665 660/640 kg/m³ EN 319 Internal bond 0.40 0.35 0.30 0.25 0.20 N/mm² EN 310 Bending strength 23 21 20 19 18 N/mm² EN 310 Modulus of elasticity 2900 2800 2500 2200 2000 N/mm² EN 311 Surface soundness 0.8 1.0 N/mm² EN 317 Swelling in water 24 hours 16 15 15 15 14 % EN 322 Moisture content 8+/-3 % EN 120 Formaldehyde content class E1 <8.0 mg/100g NOMINAL DIMENSIONS TOLERANCE EN 324-1 Thickness ± 0.30 mm EN 324-1 Length and width ± 5 mm/m EN 324-2 Squareness ± 2 mm/m EN-324-2 Edge straightness +/-1.5 mm/m Superpan Tech P4 22 mm Deflection limit L/250 These physical-mechanical values comply with the P4 classification defined in European standard EN 312:2003, Table 6. -Structural boards for use in a dry environment (Type P4)-Requirements for the specified mechanical and swelling properties. Superpan P4 complies with the Class E1 requirements (analysed in accordance with EN 120) defined in European Standard EN 312:2003. Superpan P4 has the CE Marking certified by AENOR with nº 0099/ CPD/A65/0008 34 Superpan Ultimate allowable load (kn/m²) Short duration Medium duration Long duration Distance between supports (mm)
Superpan Tech P4 Load tables Predimensioning for loads Uniformly distributed loads on all spans, at least 3 supports. Service Class 1 for use in dry environment Maximum allowable uniform load (kn / m 2 ) L/250 Maximum allowable uniform load (kn / m 2 ) L/300 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 610 680 18 12,4 7,8 4,4 4,1 2,7 2,0 22 20,3 13,2 7,7 7,2 4,8 3,6 25 25,0 16,5 9,7 9,0 6,1 4,6 32 43,9 30,7 19,3 18,1 12,8 9,8 Thickness 340 410 510 525 610 680 18 10,4 6,5 3,7 3,4 2,3 1,7 22 16,9 11,0 6,4 6,0 4,0 3,0 25 20,8 12,7 8,1 7,5 5,1 3,8 32 36,6 25,6 16,1 15,1 10,6 8,2 Maximum allowable uniform load (kn / m 2 ) L/350 Maximum allowable uniform load (kn / m 2 ) L/400 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 610 680 18 8,9 5,6 3,2 2,9 1,9 1,4 22 14,5 9,4 5,5 5,1 3,5 2,6 25 17,9 11,8 6,9 6,5 4,4 3,3 32 31,4 21,9 13,8 12,9 9,1 7,0 Thickness 340 410 510 525 610 680 18 7,8 4,9 2,8 2,6 1,7 1,3 22 12,7 8,3 4,8 4,5 3,0 2,3 25 15,6 10,3 6,1 5,6 3,8 2,9 32 27,5 19,2 12,1 11,3 8,0 6,1 Object, use and bases for calculating the tables These tables were obtained by calculation models for evenly distributed loads, for boards with at least 3 supports and with all equal length spans loaded simultaneously. The calculations were performed using the CTE DB SE-M methodology. These are predimensioning loads that do not free the responsible technical person on site from checking the conformity of sizing to the project or to the work by appropriate regulatory calculations. The loads shown in the tables already include magnification of actions in the calculation model. The sizing of evenly distributed loads must be supplemented with what was obtained against concentrated loads that may be more critical in some cases. The Superpan Tech behaviour under various loading conditions was certified by AITIM, in May 2012, based on laboratory tests carried out in the joint unit INIA-AITIM and Plataforma de Enxeñería da Madeira Estructural PEMADE, University of Santiago de Compostela. 35
Superpan Tech P6 Technical data sheet SUPERPAN TECH P6 TECHNICAL FEATURES: TEST PROPERTY THICKNESS (mm) UNITS >25/32 >32/40 EN 323 Density (orientative datum) 670 650 kg/m³ EN 319 Internal bond 0.35 0.30 N/mm² EN 310 Bending strength 22 20 N/mm² EN 310 Modulus of elasticity 2800 2800 N/mm² EN 311 Surface soundness >1.0 >1.0 N/mm² EN 317 Swelling in water 24 hours 14 13 % EN 322 Moisture content 8+/-3 8+/-3 % EN 120 Formaldehyde content class E1 <8.0 8.0 mg/100g NOMINAL DIMENSIONS TOLERANCE EN 324-1 Thickness ± 0.30 mm EN 324-1 Length and width ± 5 mm/m EN 324-2 Squareness ± 2 mm/m EN-324-2 Edge straightness +/-1.5 mm/m Superpan Tech P6 38 mm Deflection limit L/250 These physical-mechanical values comply with the P6 classification defined in European standard EN 312:2003, Table 9. -High performance structural boards for use in a dry environment (Type P6)-Requirements for the specified mechanical and swelling properties. Superpan P6 complies with the Class E1 requirements (analysed in accordance with EN 120) defined in European Standard EN 312:2003. Superpan P6 has the CE Marking in accordance with European Standard EN 13986 certified by AENOR with nº 0099/CPD/A65/0008 36 Superpan Ultimate allowable load (kn/m²) Short duration Medium duration Long duration Distance between supports (mm)
Superpan Tech P6 Load tables Predimensioning for loads Uniformly distributed loads on all spans, at least 4 supports. Service Class 1 for use in dry environments Maximum allowable uniform load (kn/m²) L/300 (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 600 680 700 800 Maximum allowable uniform load (kn/m²) L/200 30 35,8 24,4 15,0 14,0 10,2 7,4 6,9 4,9 38 54,3 38,6 24,9 23,4 17,4 13,0 12,1 8,7 40 59,3 42,6 27,7 26,1 19,5 14,6 13,7 9,9 Maximum allowable uniform load (kn/m²) L/350 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 600 680 700 800 30 53,6 36,7 22,5 21,0 15,2 11,1 10,3 7,3 38 81,5 58,0 37,3 35,1 26,1 19,4 18,1 13,0 40 89,0 63,9 41,5 39,1 29,3 22,0 20,5 14,8 Maximum allowable uniform load (kn/m²) L/250 Thickness 340 410 510 525 600 680 700 800 30 30,7 20,9 12,9 12,0 8,7 6,4 5,9 4,2 38 46,6 33,1 21,3 20,0 14,9 11,1 10,4 7,5 40 50,8 36,5 23,7 22,3 16,7 12,5 11,7 8,5 Maximum allowable uniform load (kn/m²) L/400 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 600 680 700 800 Thickness 340 410 510 525 600 680 700 800 30 42,9 29,3 18,0 16,8 12,2 8,9 8,3 5,8 38 65,2 46,4 29,8 28,0 20,8 15,6 14,5 10,4 40 71,2 51,1 33,2 31,3 23,4 17,6 16,4 11,9 Object, use and bases for calculating the tables 30 26,8 18,3 11,3 10,5 7,6 5,6 5,2 3,6 38 40,8 29,0 18,7 17,5 13,0 9,7 9,1 6,5 40 44,5 31,9 20,8 19,6 14,6 11,0 10,3 7,4 These tables were obtained by calculation models for evenly distributed loads, for boards with at least 4 supports and with all equal length spans loaded simultaneously. The calculations were performed using the CTE DB SE-M methodology. These are predimensioning loads that do not free the responsible technical person on site from checking the conformity of sizing to the project or to the work by appropriate regulatory calculations. The loads shown in the tables already include magnification of actions in the calculation model. The sizing of evenly distributed loads must be supplemented with what was obtained against concentrated loads that may be more critical in some cases. The Superpan Tech behaviour under various loading conditions was certified by AITIM, in May 2012, based on laboratory tests carried out in the joint unit INIA-AITIM and Plataforma de Enxeñería da Madeira Estructural PEMADE, University of Santiago de Compostela. 37
Superpan H Tech P5 Technical data sheet SUPERPAN H TECH P5 TECHNICAL FEATURES: THICKNESS (mm) TEST PROPERTY >10/13 >13/20 >20/25 >25/30 UNITS EN 323 Density (orientative datum) 750 720 710 700 kg/m³ EN 319 Internal bond 0.65 0.65 0.65 0.55 N/mm² EN 310 Bending strength 28 28 26 18 N/mm² EN 310 Modulus of elasticity 3300 3300 3000 2700 N/mm² EN 311 Surface soundness >1.1 N/mm² EN 317 Swelling in water 24 hours 10 % EN 322 Moisture content 8+/-3 % EN 120 Formaldehyde content class E1 <8.0 mg/100g EN 321 / EN Accelerated aging test (option 1). Swelling in thickness after cyclic test (v313) 317 12 12 11 10 % EN 321 / EN Accelerated aging test (option 1). Internal bond after cyclic test (v313) 319 0.25 0.22 0.20 0.17 N/mm2 NOMINAL DIMENSIONS TOLERANCE EN 324-1 Thickness ± 0.30 mm EN 324-1 Length and width ± 5 mm/m EN 324-2 Squareness ± 2 mm/m EN-324-2 Edge straightness +/-1.5 mm/m Superpan Tech P5 19 mm Deflection limit L/250 These physical-mechanical values comply with the P5 classification defined in European standard EN 312:2003, Tables 7 and 8. -Structural boards for use in a damp environment (Type P5)- Requirements for the specified mechanical and swelling properties. Requirements for resistance to moisture. Superpan P5 complies with the Class E1 requirements (analysed in accordance with EN 120) defined in European Standard EN 312:2003. Superpan P5 has the CE Marking certified by AENOR with nº 0099/ CPD/A65/0008 38 Superpan Ultimate allowable load (kn/m²) Short duration Medium duration Long duration Distance between supports (mm)
Superpan H Tech P5 Load tables Predimensioning for loads Uniformly distributed loads on all spans, at least 3 supports. Service Class 2 for use in moist environments Maximum allowable uniform load (kn/m²) L/250 Maximum allowable uniform load (kn/m²) L/300 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 610 680 16 9,6 6,0 3,4 3,1 2,1 1,5 19 14,3 9,2 5,3 4,9 3,3 2,5 22 19,1 12,5 7,4 6,8 4,6 3,5 Thickness 340 410 510 525 610 680 16 8,0 5,0 2,8 2,6 1,7 1,3 19 12,0 7,7 4,4 4,1 2,8 2,1 22 15,9 10,4 6,1 5,7 3,9 2,9 Maximum allowable uniform load (kn/m²) L/350 Maximum allowable uniform load (kn/m²) L/400 (mm) Clearance between joist axis - Support gap (mm) Clearance between joist axis - Support gap Thickness 340 410 510 525 610 680 16 6,8 4,3 2,4 2,2 1,5 1,1 19 10,2 6,6 3,8 3,5 2,4 1,8 22 13,6 8,9 5,3 4,9 3,3 2,5 Thickness 340 410 510 525 610 680 16 6,0 3,8 2,1 2,0 1,3 1,0 19 9,0 5,8 3,3 3,1 2,1 1,5 22 11,9 7,8 4,6 4,3 2,9 2,2 Object, use and bases for calculating the tables These tables were obtained by calculation models for evenly distributed loads, for boards with at least 3 supports and with all equal length spans loaded simultaneously. The calculations were performed using the CTE DB SE-M methodology. These are predimensioning loads that do not free the responsible technical person on site from checking the conformity of sizing to the project or to the work by appropriate regulatory calculations. The loads shown in the tables already include magnification of actions in the calculation model. The sizing of evenly distributed loads must be supplemented with what was obtained against concentrated loads that may be more critical in some cases. The Superpan Tech behaviour under various loading conditions was certified by AITIM, in May 2012, based on laboratory tests carried out in the joint unit INIA-AITIM and Plataforma de Enxeñería da Madeira Estructural PEMADE, University of Santiago de Compostela. 39
Superpan Production possibilities SUPERPAN PRODUCTION POSSIBILITIES (in mm) Minimum width Maximum width Minimum length Maximum length Thicknesses 1830 2650 3660 8 to 12 3050 5700 13 to 19 3660 20 to 40 STRUCTURAL APPLICATIONS Superpan Tech P4 Indoor use as a structural element in a dry environment. GENERAL APPLICATIONS Superpan Std. Ideal for general applications Superpan Plus Ideal for applications with high surface demands (lacquered, painted or printed.) and for postforming applications. 40 Superpan
Superpan Tech P5 For use as a structural element in a humid environment Superpan Tech P6 Indoor use as a high performance structural element in a dry environment Moisture resistant Superpan Superpan Star High resistance to the effects of moisture Especially suited for light weight applications. Superpan E-Z Superpan Top Very low formaldehyde emission board. CARB Certified (phase 2). 4 mm faces: ideal for the machining processes 41
General recommendations Transport, storage and handling recommendations. Superpan must be transported and stored with care, in compact piles and resting on an appropriate flat base. Verify that the runners are placed in the same position and are aligned to avoid deformation of the board. We recommend that you keep Superpan in its original packaging, in a dry place, protected from contact with the ground, walls and moisture. The boards must always be stored under cover and on a flat surface. The optimal storage conditions are of 65% humidity, avoiding dryer or damp environments. In no event should it be in direct contact with water. The blocks should always be vertically aligned. It is recommended not to stack them more than 4 high. If the packaging is damaged during handling, it must be It is recommended to take care to prevent heavy or side blows or the board dropping to the ground as it could be damaged inside. repackaged for proper product preservation. Failure to adhere to the stacking conditions explained, as well as changes in humidity or temperature in the storage or transformation areas, can lead to irreversible deformations and warping. RECOMMENDATIONS FOR CUTTING, MACHINING, DRILLING, GLUING AND EDGE TREATMENT. The working conditions (speed, pressure, temperature) for the cutting, machining and edge treatment processes are as normal. The edges must be protected against blows, shocks, wear and moisture. We recommend using edges with greater hardness (for example PVC or ABS), sheet or layered wood, metal or plastic profiles. Once it has been processed, it is essential that the end product is properly insulated and sealed at the four edges to prevent swelling. 42 Superpan
Standards and certifications Innovative product An innovative and exclusive product protected by patent nº 99966972.4 (European Patent Office) Structural use Classification P5 and P6 defined in European standard EN 312:2003, Tables 7 and 8. -Structural boards used in a damp environment (Type P5) and Table 9. -High performance structural boards for use in a dry environment (Type P6) It bears the CE Marking according to European Standard EN 13986 certified by AENOR with nº 0099/CPD/A65/0008 MOISTURE RESISTANT board European standard EN 312:2003, Tables 7 and 8. -Structural boards used in a damp environment (Type P5) ENVIRONMENTAL CERTIFICATIONS Forestry Management certificate PEFC/1435-00006. The PEFC is an independent, non-government, not-forprofit organisation organisation, with the aim of promoting sustainable forestry management the world over. More info.: www.pefc.org The FSC certificate guarantees the consumer that the forestry products are sourced from land exploited in a rational manner, in accordance with the principles and criteria of the Forest Stewardship Council or the Spanish Forestry Administration Council. More info.: www.fsc-spain.org 43
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