Insulated Panels North America Universal Barrier Wall Solution
2 Universal Barrier Wall Solution About is a cost effective universal barrier wall alternative solution to traditional multicomponent wall systems. Comprising of a KS Series panel and integrated rail, is the ideal barrier wall to support secondary rainscreens systems such as metal or brick façades. is suitable for all building types in any climate, and combines the thermal benefits of lightweight insulated metal panels with the aesthetics of multiple façades. offers a simple, time efficient alternative to traditional multi-part façades, allowing the structure to be quickly closed in to ensure air, vapor and watertightness as soon as possible. Once installed, provides 100% building envelope performance.
Universal Barrier Wall Solution 3 01 02 Construction Details Product Details Design Flexibility Build Speed Thermal Performance Testing and Services Kingspan Service and Support Projects 4 5 6 7 8 9 10 Metal Base at Overhang Intermediate Support Parapet Detail Base Detail Intermediate Support Low Eave Detail Brick Base Detail Engaged Panel Joint Framed Opening Parapet Detail 14 15 16 17 18 19 20 21 22 23
4 Universal Barrier Wall Solution Product Details Product Specification Exterior profile Shadowline or flat with stucco embossing (optional non-embossed) Interior profile Shadowline or flat with stucco embossing (optional non-embossed) Exterior gauge 26, optional 24 or 22 ga Interior gauge 26, optional 24 or 22 ga Width 42 standard (24, 30, 36 optional) Reveal 3/8 to accommodate rail Lengths 8 48 * Thicknesses 2, 2.5, 3, 4, 5 and 6 Post fabrication N/A R-value 7.2 per inch per ASTM C518 @ 75ºF 8.25 per inch per ASTM C518 @ 35ºF Orientation Vertical or Horizontal *Consult a Regional Sales Manager for additional lengths Unique KarrierRail utilizes a Kingspan designed unique rail. This stable and secure structural rail safely transmits positive loads from the multiple façades to the structural supports behind the insulated panels. Similarly, through fasteners secure the exposed rail edge, ensuring that the system safely handles negative loads as well. The rail has been developed to fully integrate with Kingspan s KS series panel joint. This rail system does not penetrate the air vapor barrier and enables multiple types of rain screens to be attached to the rail such as brick, single skin metal, and various other systems. Installation is quick, simple and easy, as the rail is installed during normal panel installation, and is secured using standard panel fasteners in a one step procedure. The standard rail configuration is 16 gauge Galvalume, 50 KSI steel. Available in various lengths with a 1, 2 and 3 inch bearing surface.
Universal Barrier Wall Solution 5 Design Flexibility can support a range of rainscreen finishes to compliment any architectural scheme.
6 Universal Barrier Wall Solution Build Speed as a single component system increases speed of build, minimizes delays and the need for multiple trades. Vs Typical multi-part façade system 1 Single Component Wall System Faster close-in and dry-in for reduced building costs. The single component system results in less labor time on-site and construction waste. Reduces delays in construction experienced with scheduling multiple trades. Increase in build speed allows faster project completion and reduces business disruption.
Universal Barrier Wall Solution 7 Thermal Performance The insulated panel provides excellent thermal performance with high R-value and airtightness with an air, water and vapor barrier. Steel-framed, Built-up Wall System Kingspan Wall System Direction of heat flow Vs Direction of heat flow Benefits of the Wall System Vs Traditional Built-up Construction: The single component wall system combines the superior thermal performance of IMPs with an air, water and vapor barrier. More uniform temperature distribution throughout the wall ensures moisture control. Eliminates energy losses associated with thermal-bridging cavity insulation. Eliminates concerns over UV exposure as compared to conventional rainscreen components. Eliminates the potential for compromising the Air, Vapor Barrier (AVB) and allows for visual inspection and testing of the AVB. Results in quicker ROI.
8 Universal Barrier Wall Solution Testing and Services Performance Testing and Approvals Kingspan insulated panels meet specific building envelope performance criteria and requirements stipulated by US and Canadian building codes. Panels are tested in accordance with UL, ULC and ASTM approval standards, testing methods and procedures. Kingspan insulated panels are listed by Warnock Hersey. Test Procedure Results Fire ASTM E84 Flame Spread: 25 or Less / Smoke Developed: 450 or Less CAN/ULC-S101 CAN/ULC-S102 CAN/ULC-S127 NFPA 259 NFPA 268 NFPA 285 Fire Endurance Tests: 10 min and 15 min stayed in place Flame Spread: 20 / Smoke Developed: 350 for panel with facings Flame Spread: <500 for foam core Tested for potential heat of building materials Passed: Standard test method for determining ignitability of exterior wall assemblies using a radiant heat energy source Passed: Standard Fire Test Method for Evaluation of Fire Propagation Characteristics of Exterior Non-Load-Bearing Wall Assemblies Containing Combustible Components Structural ASTM E72 Vacuum chamber tested. Panel load / span and deflection tables are available Thermal transmission ASTM C518 Thermal Performance at 75 Thickness K-Factor R-Value 2 0.07 14.4 2.5 0.06 18.0 3 0.05 21.6 4 0.03 28.8 5 0.03 36.0 6 0.02 43.2 Thermal Performance at 35 Thickness K-Factor R-Value 2 0.06 16 2.5 0.05 20 3 0.04 24 4 0.03 32 5 0.03 40 6 0.02 48 Air infiltration ASTM E283 0.003 CFM/ft 2 of Panel Area at 6.24 psf Water ASTM E331 No uncontrolled water penetration at 20 psf differential pressure Fatigue AAMA 501.1 Cyclic test to positive and negative Dynamic water pressure testing no sign of water leakage at 15 psf The panels exceeded 2 million alternate cycles without failure or damage wind loading to ± L/180 deflection Bond strength ASTM D1623 Panels tested for tensile bond strength of metal to foam Sample placed in an autoclave device and pressurized to 2 PSI at 212 F for 2 1 /2 hrs No skin delamination with direct pull off pressure up to 1188 psf The above tests were conducted on various Kingspan products, and not all products may comply with the tests shown. If you have any questions on a specific product and/or test, please ask a representative of Kingspan Technical Services. Kingspan does not assure compliance with any plans or specifications and it remains the responsibility of the customer to confirm compliance of the product with applicable local, state and national codes and other laws or regulations.
Universal Barrier Wall Solution 9 Kingspan Service and Support Technical Service Kingspan provides a comprehensive technical advisory service to assist architects, engineers, specifiers and installation contractors with building design, product application and site work installation training and challenges. Energy Service Kingspan offers a performance energy modeling service on select projects to help design teams understand scenarios contributing to optimizing the energy efficiency of insulated metal panel assemblies based on meeting or exceeding ASHRAE 90.1 requirements. Langley, BC Modesto, CA Caledon, ON Columbus, OH Customer Service Our dedicated team provides focused customer service for all pre and post-order administration, delivery scheduling, and installer support, ensuring a seamless coordinated customer experience. Locally Accessible Fully Compliant DeLand, FL Pesquería, Nuevo León, Mexico Marketing Support Our marketing team aims to provide a fast turnaround on standard sample and literature requests, eliminating delays with planning and client approval of material, so that your project begins on time. Sales Team Our regionally based sales team can provide assistance on any project from the design stage through to site installation. Find your local sales rep on our website. www.kingspanpanels.com Email us: info.na@kingspanpanels.com Additional marketing support is provided through the use of project case studies. Field Service Support Kingspan s Field Service Engineering Team offer customers free contractor training on the installation of new and existing products, site inspection services as well as advice on mechanical handling solutions.
10 Universal Barrier Wall Solution Projects Evergreen Self Storage Evergreen, VA
Universal Barrier Wall Solution 11 Archer Hotel Austin, TX
12 Universal Barrier Wall Solution Projects Salem State University Fitness Center Salem, MA
Universal Barrier Wall Solution 13 141 Trade Valley Vaughan, ON
14 Universal Barrier Wall Solution Construction Details Base at Overhang Horizontal IMP Vertical Rainscreen Hat channel as required Single skin panel (installed vertically) 1/4 14 hex head fasteners with washer Vertical supports (not by Kingspan) Continuous butyl sealant both sides of trim 1/4 14 hex head fasteners with 1 /8 bonded washer Set hat channel in butyl sealant at fastener locations Fastener to concrete (not by Kingspan) Single skin panel base flashing Continuous butyl sealant Base channel set in sealant (not by Kingspan)
Universal Barrier Wall Solution 15 Intermediate Support Horizontal IMP Vertical Rainscreen 1 Wall panel installation direction Female joint Secondary fastening as required Continuous butyl sealant Continuous butyl sealant (optional) Set KarrierRail in butyl sealant at fastener locations 1/4 14 hex head fasteners without washer Continuous KarrierRail (KarrierRail available in 1, 2 & 3 faces) Single skin panel (installed vertically) 1/4 14 hex head fastener without washer at support locations Male joint
16 Universal Barrier Wall Solution Construction Details Parapet Detail Horizontal IMP Vertical Rainscreen FIP insulation as required Single skin panel parapet assembly Wrap membrane over panel face (not by Kingspan) Set hat channel in butyl sealant at fastener locations Parapet blocking (not by Kingspan) Continuous butyl sealant 1/4 14 hex head fasteners with 1 1 /8 bonded washer Fastener to parapet backer (not by Kingspan) Membrane roof and parapet backer (not by Kingspan) Single skin panel (installed vertically) 1/4 14 hex head fasteners with washer Hat channel as required
Universal Barrier Wall Solution 17 Base Detail Vertical IMP Horizontal Rainscreen Continuous KarrierRail (KarrierRail available in 1 3 faces) Single skin panel (installed horizontally) 1/4 14 hex head fastener without washer at support locations (beyond) Single skin panel continuous starter / flashing Set KarrierRail in butyl sealant at fastener locations 1/4 14 hex head fasteners without washer Fastener to concrete (not by Kingspan) Base angle with min. 3 vert. leg for panel attachment set in sealant (not by kingspan) Single skin panel base flashing Continuous butyl sealant both sides of trim with marriage bead to vertical panel joint Continuous butyl sealant
18 Universal Barrier Wall Solution Construction Details Intermediate Support Vertical IMP Horizontal Rainscreen 1/4 14 hex head fasteners without washer Horizontal support (not by Kingspan) Set KarrierRail in butyl sealant at fastener locations Continuous butyl sealant Male joint Female joint 1 (1) 1 /4-14 hex head fastener without washer @ support locations Continuous KarrierRail (KarrierRail available in 1, 2 & 3 faces) Wall panel installation direction Continuous butyl sealant (optional) Single skin panel (installed horizontally)
Universal Barrier Wall Solution 19 Low Eave Detail Vertical IMP Horizontal Rainscreen Refer to 900/1000 series roof panel details for additional information Continuous butyl sealant with marriage bead to vertical panel joint FIP insulation as required 1/4 14 hex head fastener without washer at support locations (beyond) 1/4 14 hex head fasteners without washer Eave strut (not by Kingspan) Continuous KarrierRail (KarrierRail available in 1 3 faces)
20 Universal Barrier Wall Solution Construction Details Base Detail Horizontal IMP Stud wall Panel thickness Air gap Brick KingTie with pintle (spacing to be determined by the engineer of record) Vertical metal stud wall (not by Kingspan) Set panel in continuous butyl sealant 1/4 14 through fasteners with 1 1 /8 bonded washer (as required for wind load) Mortar net (not by Kingspan) Masonry drainage and venting (not by Kingspan) Flexible membrane flashing (not by Kingspan) Face brick (not by Kingspan) Waterproofing membrane below grade (not by Kingspan)
Universal Barrier Wall Solution 21 Engaged Panel Detail Horizontal IMP Brick Air gap Panel thickness Stud wall Face brick (not by Kingspan) KingTie with pintle (spacing to be determined by the engineer of record) Continuous butyl sealant at interior panel joint Continuous butyl sealant at exterior panel joint 1/4 14 hex head fasteners without washer 12 Ga. stainless steel hidden fastener clip (1 per panel, per support) set clip in butyl sealant Vertical metal stud (not by Kingspan) Brick tie HB wing nut with pintle (spacing to be determined by the engineer of record)
22 Universal Barrier Wall Solution Construction Details Framed Opening Horizontal IMP Face brick (not by Kingspan) Membrane termination bar, fasteners and sealant (by mason) Mortar net (not by Kingspan) KingTie with pintle (spacing to be determined by the engineer of record) Vertical metal stud wall (not by kingspan) Self-adhering membrane with up turned ends to form end dams (by mason) Shelf angle (not by Kingspan) Masonry drainage and venting (not by Kingspan) Metal flashing with drip edge set in sealant (by mason) Set panel in continuous butyl sealant 1/4 14 pancake through fasteners with 1 1 /8 bonded washer (as required for wind load) Backer rod and sealant (not by Kingspan) Window system (not by Kingspan) Self-adhering vapor barrier at window rough opening (not by Kingspan)
Universal Barrier Wall Solution 23 Parapet Detail Horizontal IMP Self-adhering vapor barrier (not by Kingspan) Parapet cap and metal flashing cap, sealant and weather tightness (not by Kingspan) Wrap roof membrane over panel face (not by Kingspan) Masonry fastener (as required for wind load) (not by Kingspan) Set panel in continuous butyl sealant Slip sheet to protect panels (not by Kingspan) KingTie with pintle to masonry (spacing to be determined by the engineer of record) Face brick (not by Kingspan) 8 hollow concrete block (not by Kingspan)
USA DeLand, FL 877-638-3266 Modesto, CA 800-377-5110 Columbus, OH 888-332-5862 info.na@kingspanpanels.com Canada Caledon, ON 866-442-3594 Langley, BC 877-937-6562 info.na@kingspanpanels.com Mexico Pesquería, Nuevo León (81) 1156-2180 ventas@kingspan.com www.kingspanpanels.com For the product offering in other markets please contact your local sales representative or visit www.kingspanpanels.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 10/2017