TECHNICAL SPECIFICATIONS & PROFILES PIR INSULATED TECHNICAL GUIDE TO CONQUEROR TM PIR INSULATED
ConquererTM Panel Products Introduction ConquerorTM International Ltd is New Zealand s only manufacturer of PIR core structural panel products. From their state-of-the art 7500m2 manufacturing plant in Christchurch they are able to manufacture a diverse range of panel products from a single production line, making it one of the most adaptable plants of its type anywhere in the world. This brand new facility also has the unique ability to manufacture panels in lengths of up to 24m, enabling significantly more flexibility in building design. Conqueror s core manufactured products are ConquerorTM brand Insulated Garage Doors, the ConquerorTM Insulated Structural Panel System and ConquerorTM Insulated Board. ConquerorTM also has considerable capacity for OEM manufacturing. ConquerorTM panels really are in a class of their own. With their innovative PIR core, they offer superior insulation properties, outperforming similar products by over 50%. They also have remarkable acoustic qualities and an exceptional fire rating. And all of these properties have been achieved without using any harmful CFC s or HCFC s in the PIR core testament to Conqueror s commitment to a better standard of building, using more sustainable products. In addition to all this, Conqueror s unmatched NZ manufacturing capacity ensures short lead times, consistent supply of superb quality product, and guaranteed pricing. Design Advantages Compliant with all building codes Superb quality of finish with perfect flatness and consistent joins Choice of profiles and colours including specialist palettes and finishes when required Secret fastening system to conceal all fixings High bracing capacity No expansion or contraction with temperature change Economic Advantages Accelerated construction reduces site time by up to 50% Economies of manufacturing scale ensure cost competitiveness Energy efficiency of PIR core can reduce operating costs by up to 50% Minimal structural detail and framing requirements Insurer-approved method of construction Stunning overall finish, for dramatic exteriors at low cost Build Advantages Structural quality of panels allows for large spanning capabilities Reduced secondary steelwork Pre-finished panels are supplied to size and require no finishing Single-fix modular construction technique Unique jointing systems are simple to install, yet rigid and weather tight No special tools required Full manufacturer support and training Occupant Advantages Passive temperature control for a more stable environment Superior water, condensation and moisture proofing Low allergenic qualities Superior seismic performance High fire rating for maximum inhabitant safety Paint and steel finishes allow superior hygiene, suitable for food processing Lifetime performance, with no deterioration of airtightness or insulation values Environmental Advantages PIR Core contains no HCFC s or CFC s Durability increases product life to in excess of 40 years Minimal environmental impact of manufacture Reduction in heating, refrigeration and air-conditioning energy use PIR Core is recyclable at the end of its product life Made to measure to minimise offcuts and wastage Minimal dust and environmental pollution during installation PIR insulation provides the perfect solution for meeting both current and future building regulations and other carbon reduction programmes. Core Comparisons Thermal Resistance (R value at 15 o C) R values are conservative and based on core properties alone EPS XLAM PIR MW R 50mm 1.2 1.61 2.5 1.2 2.5 75mm 1.8 2.42 3.89 1.83 3.89 100mm 2.4 3.22 5.0 2.44 4 Thickness of material required to achieve same R value Brick 1,075mm Fiber Board 80mm Wood 175mm Concrete 745mm Mineral Wool 60mm Glass Wool 55mm EPS 50mm PIR 25mm Testing & Research In a recent study comparing the cost benefits of using various insulation products in commercial roofing systems, PIR foam (Polyiso) insulation emerged as the decisive winner over extruded and expanded polystyrene insulations. The study (completed by Energy Conservation Management, an independent energy research and analysis firm in the USA) revealed pertinent information about factors such as return on investment, installation costs and payback rates, which determine the cost effectiveness of using different insulation products in construction applications. The bottom-line numbers showed why PIR foam has become the leading insulation product in the marketplace today, as well as why it is the preferred choice for specifiers, architects, and contractors worldwide.
Wave PIR Core Interior Skin.40-.55mm pre-painted Zincalume coated steel Exterior Skin.40-.55mm pre-painted Zincalume coated steel Thickness: 50mm, 75mm, 100mm CATEGORY PIR Insulated Wall Panel R VALUE 2.5, 3.89, 5.0 1000 FINISH THICKNESS Wave 50mm, 75mm, 100mm Lead times will vary dependent on specific size and quantity ordered. PANEL COVERAGE 1000mm wide x up to 24m in length COLOURS Dark colours are not available and will not be supplied in Conqueror wall and roofing products. The colour swatches shown here are indicative only and are as close as the printing process allows. As a precaution - in situations where there is intense or long hours of direct sun, lighter colour options should be chosen. Before ordering please refer to your Conqueror agent s colour chart. Gull Grey Sandstone Grey Silver Off White/Titania Mist Green FASTENING DETAIL CONSTRUCTION PANEL WEIGHTS PER SQUARE METRE PANEL A PANEL B 50mm Thick: 9.1kg/m 2 75mm Thick: 10.25kg/m 2 100mm Thick: 11.4 kg/m 2
Wave Single Rib PIR Core Interior Skin.40-.55mm pre-painted Zincalume coated steel Exterior Skin.40-.55mm pre-painted Zincalume coated steel Thickness: 50mm, 75mm, 100mm CATEGORY PIR Insulated Wall Panel R VALUE 2.5, 3.89, 5.0 1000 FINISH THICKNESS PANEL COVERAGE Single Rib 50mm, 75mm, 100mm 1000mm wide x up to 24m in length Lead times will vary dependent on specific size and quantity ordered. COLOURS Dark colours are not available and will not be supplied in Conqueror wall and roofing products. The colour swatches shown here are indicative only and are as close as the printing process allows. As a precaution - in situations where there is intense or long hours of direct sun, lighter colour options should be chosen. Before ordering please refer to your Conqueror agent s colour chart. Gull Grey Sandstone Grey Silver Off White/Titania Mist Green FASTENING DETAIL CONSTRUCTION PANEL WEIGHTS PER SQUARE METRE PANEL A PANEL B 50mm Thick: 9.1kg/m 2 75mm Thick: 10.25kg/m 2 100mm Thick: 11.4 kg/m 2
Wave Triple Rib Exterior Skin.40-.55mm pre-painted Zincalume coated steel PIR Core Interior Skin.40-.55mm pre-painted Zincalume coated steel Thickness: 50mm, 75mm, 100mm CATEGORY PIR Insulated Wall Panel R VALUE 2.5, 3.89, 5.0 1000 FINISH THICKNESS PANEL COVERAGE Triple Rib 50mm, 75mm, 100mm 1000mm wide x up to 24m in length Lead times will vary dependent on specific size and quantity ordered. COLOURS Dark colours are not available and will not be supplied in Conqueror wall and roofing products. The colour swatches shown here are indicative only and are as close as the printing process allows. As a precaution - in situations where there is intense or long hours of direct sun, lighter colour options should be chosen. Before ordering please refer to your Conqueror agent s colour chart. Gull Grey Sandstone Grey Silver Off White/Titania Mist Green FASTENING DETAIL CONSTRUCTION PANEL WEIGHTS PER SQUARE METRE PANEL A PANEL B 50mm Thick: 9.1kg/m 2 75mm Thick: 10.25kg/m 2 100mm Thick: 11.4 kg/m 2
WD01 Horizontal Wall Base On Slab Column HST girt 175 min. 50 100 min. 6 Sealed ground level Concrete slab Unsealed ground level DPC to face of bottom plate and floor overlap Base flashing (2 piece for 50 & 75mm panel) Foam filler block DPC to face of bottom plate and floor overlap
WD02 Horizontal Wall Base On Rebated Slab
WD03 Horizontal Panel -Vertical Sheet Joint Detail HST Girt Soaker flashing Foam filler Trimseal lap tape Cover flashing HOLDFAST FIXALL 220 LM MS CONQUEROR horizontal wall cladding panel
WD04 Horizontal Panel - External Corner Detail Lap seal tape HST purlin Soaker flashing Filler foam HOLDFAST FIXALL 220 LM MS Cover flashing HOLDFAST FIXALL 220 LM MS
WD05 Horizontal Panel - Tilt Slab Panel Junction Detail HOLDFAST FIXALL 220 LM MS Filler foam HOLDFAST FIXALL 220 LM MS HOLDFAST FIXALL 220 LM MS
WD06 Vertical Panel - Tilt Slab Panel Junction Detail Filler foam
5mm gap PIR INSULATED WD07 Horizontal Panel - Residential Window Head Detail Conqueror wall panel Column HST girt Rainscreen flashing Head flashing with 15 fall. Window Joinery 225mm min. overlap Head flashing with 15 fall. Rainscreen flashing 10mm min. cover
WD08 Horizontal Panel - Residential Window Jamb Detail Trimseal lap tape Jamb flashing Window section
WD09 Horizontal Panel - Residential Window Sill Detail Window section Sill flashing Conqueror wall panel
WD10 Horizontal Panel - Window Flashing Layout Rainscreen flashing to recess in wall panel Head flashing to back plane of wall panel
WD11 Horizontal Panel - Commercial Joinery Head Detail
WD12 Horizontal Panel - Commercial Joinery Jamb Detail
WD13 Horizontal Panel - Commercial Joinery Sill Detail
WD14 Horizontal Panel - Wall Penetration Detail
WD15 Eave Detail
WD16 Parapet Detail Apron flashing Closed cell profile foam Turn up panel end