When it comes to tire labels, the world comes to Computype
We know labeling, we know your industry After more than 40 years of working with the tire industry worldwide, Computype has a clear understanding of your sector, its processes and challenges. While we re first to agree that there s always something new to learn, our knowledge base in tire manufacturing is extensive and solidly built on experience. It s been a hands-on process; building long term, successful partnerships with leading global tire companies. We have learned to engineer labeling systems which can handle extremes of temperature, pressure and rigorous handling. Computype s consultative expertise in barcode systems has brought new levels of control and efficiency to tire plants across the world. Today we can show that particularly in terms of automation Computype can both reduce your costs and increase your productivity. 01 01 02
We put more into labels, so you get more out A robust labeling system is a key factor in managing tire production effectively. And because different organizations utilize differing processes, Computype takes a bespoke approach to ensure that each solution is equal to your unique challenges. Print technology, materials engineering, barcode expertise, adhesives development, automation, software - achieving a thoroughly tailored solution requires comprehensive capabilities. It s this crucial combination of specialties that allows Computype to give you the precise solution to your needs. Our product development engineers become part of your team. Blending their knowledge with that of your own technical personnel is what makes the resulting labeling solution the best it can be. Contents Labels for the tire industry 05 Computype solutions for the tire manufacturing process 07 Labeling automation Overview 09 Tire barcode labeling 11 Tire tread labeling 13 Hardware and software 15 We don t make labels. We engineer them. Service agreements 17 03 04
Labels for the tire industry Labels for the tire industry Tread labeling: tough performance that protects your brand Legislation compliance, high production line speeds, adhesion to winter tires, branding factors, durability from production line to retailer Computype tire tread labels solve many issues that may have caused you problems in the past. Our solutions work because we know the challenges to effective tire labeling insideout, and because our in-house capabilities address every potential issue. Nothing we do is left to chance or compromise. Tire barcode labeling: applied with durability With over 300 million tire barcode labels shipped every year to more than 40 countries, Computype has the confidence of many different tire manufacturers worldwide. Our barcode labels and adhesives are tailored to different manufacturers processes and demands. So while their composition may vary, every Computype tire barcode label can be relied on to perform: Heat and abrasion resistant the label remains readable even through the harshest vulcanization process Dependably affixed once applied, the label remains in place and readable all through production, helping to reduce your scrap and rework Keeps production running the label materials and adhesive are designed to run faultlessly through applicators or dispensers time after time Uniquely identified Computype quality systems thoroughly check all pre-printed labels before shipping, to ensure no duplicates Full color print-on-demand or pre-printed system options Print quality that supports branding 100% Color fast, durable labels which resist sunlight fading and protect against anti-oxidants Hi-tac adhesives for effective adhesion even to winter tires with easy removal In-depth experience of implementing consumer awareness labeling Labeling automation that integrates easily with your production line Manufacturing and logistics labels in the tire industry Throughout the world, Computype labels are widely used by manufacturers and logistics organizations. They know they can rely on our labels for print precision and durability, versatility and impact in a word, they depend on us for quality in every respect. Computype offers a range of general asset-tracking labels, including pallet labels, racking labels, floor signs and more no one is better placed to help you organize and identify throughout your plant. 05 06
Labeling solutions for the tire manufacturing process Labeling solutions for the tire manufacturing process 07 08
Overview Labeling automation Labeling automation Computype s specialty is the automation of labeling in tire production plants. We have partnered with many major global manufacturers in developing automated systems that apply tire bead barcode labels and tread labels no one has more experience in this specialist field. Our proven approach is based on partnering our in-house engineers with your own teams, so your automation suits your processes perfectly. You choose the level of automation from stand-alone print work stations to full print and apply installations which integrate with your production and business systems Track and monitor tires through production with real-time information Gain more control hit deadlines consistently, deliver on time with the right quality, and enhance your competitiveness Use analysis from the automation process to inform strategic and operations planning Reduce wastage and production interruptions through dependable systems that can handle high throughput speeds High speed Up to one label every 2.5 seconds Image sharpness Resolution up to 1600 dpi Computype Tire Tread Labels are engineered with a structure and materials which meet the specific challenges of the tire industry. 09 10
Tire bead labeling Labeling automation Tire Barcode Label Applicators track all tires with speed and precision Automating the application of tire bead barcode labels has clear productivity advantages, and with Computype you get applicators designed and engineered specifically for the tire industry. A compact LA3100 (for post-vulcanization use) or LA3200 (for vulcanizationproof labeling) is quick and easy to integrate into your production line. Each has the built-in flexibility to fit with a wide range of differing plants. Save on labor costs and increase productivity, automation means tire bead labeling is more precise, consistent and lower cost Reduce production hold-ups, with precision label placement tire after tire and no human errors Trace every tire, once applied, the label s sequence data is read by an integrated scanner to be logged with your system Get up to speed right away, Tire Bead Label Applicators are preprogrammed by Computype before delivery to work with your systems just install, load the labels and it s up and running Label it your way, with many optional extras such as different cylinders and scanners these units are easily customized to suit your processes precisely Ensure continued traceability, with built-in low label and missing label sensor to alert the operator LD1000 Barcode Label Dispensing Machine Computype tire barcode labels are trusted by manufacturers in more than 40 countries, with over 300 million of our labels applied every year. When full automation of tire barcode labeling isn t necessary, with the LD1000 your plant can still make substantial productivity gains. The LD1000 prepares the barcode label for application by stripping off the backing and positioning each label for easy removal. An integral sensor tells the LD1000 when to present the next label. Delivered ready to use, the LD1000 is the cost effective plug and play alternative to full automation. 11 12
Tire tread labeling Tread label automation: the key to regulation compliance and increased productivity Labeling automation Automating tread label application with Computype comes with a host of benefits. Clearly, the labor costs of manual application are bypassed, and with speed and accuracy assured, automation also boosts your plant s productivity. Chromaffix Color Chromaffix Color is the first color print and apply system the entire label is printed for each tire from a blank. There s no need to maintain stocks of labels; design changes are instantly made with no waste; branding is maximized. Chromaffix Color is particularly suited to producing consumer awareness labels, and integrates easily with existing production lines. It s a high speed solution which can print at a resolution of 1600 dpi x 1600 dpi with consistently accurate label placement. No manual labeling required, every tread label is precision-placed automatically No compromise on branding strategy you re in complete control of label designs No hold ups changing label types - print-on-demand allows every tire in succession to have a different tread label Chromaffix Thermal Chromaffix Thermal offers a pre-printed automated label option, with each tyre s label being over-printed with the relevant variable data. Print quality is high, so that branding stands out and regulatory compliance is easily achieved. The application of the label is highly consistent a stripe coating around the edge of the label allows it to be quickly and cleanly removed from the liner every time. The labels retain their quality, with a coating that blocks tire compounds from permeating the label. Easy label management, changes are quickly and simply actioned when label requirements or regulations change Saves on labor and time, reducing costs and boosting productivity No heavy capital investment ask about outsourced labeling where Computype owns the Chromaffix system installed in your plant 13 14
Hardware and software The hardware to handle tire industry demands Tire production generates many unique challenges for the engineering which supports it. That s why Computype hardware is specifically designed from the ground up to suit tire production plants. It s a robust design philosophy we ve been applying for over 40 years, one that results in tough, dependable machinery that performs 24/7, year after year. Working in partnership with many tire production engineers has taught us that all plants and their processes are different. The solutions we provide are therefore custom built, but based on a commonality of components that keeps costs and quality closely managed. Right now, across the world, Computype tire industry hardware is helping drive productivity for major manufacturers and specialists alike flexibly and dependably. Label software development We make sure our software is developed from precisely the right criteria we listen to our customers, to understand their requirements and aims. It s down to Computype s team of highly skilled programmers to make those customer needs translate into easy to use Windows-based applications. It s often the case that the software the team designs enables on-site label printing where it was never possible before. Whatever hardware - small desktop printers, PDTs, Bluetooth scanners we simply use the tools we need to get the job done accurately, completely, and cost-effectively. Computype s expertise in linear barcode symbologies, 2-D symbols, and RFID also contributes to software that creates new possibilities in labeling. We take a pride in developing software that allows you to do more smarter, faster, and more cost effectively. Hardware and software 15 16
Service agreements Service agreements Service support promise Core Service Level 1 Level 2 Platinum Service Phone support with 4hr response time (Monday - Friday, 8am-5pm) Extended phone support (24hrs a day, 7 days a week) N/A Optional Optional Optional Service agreements Regular maintenance is a key factor in keeping your production lines moving, so it makes sense to include your labeling equipment in the service loop. Whether it s a regular visit from one of our factory-trained specialists or simply technical assistance on the end of the phone, Computype service agreements can be structured to suit your requirements. With a service agreement in place you can avoid downtime, identify potential problems before they impact on your production, and keep your plant running to maximum efficiency. All our products come with a warranty which includes a one year minimum guarantee. Free technical support by phone or email is part of the package. We can arrange to make planned visits your site as regularly as required. Our experienced engineers carry comprehensive spares stocks with them, so most repairs and maintenance are completed during these planned visits. You can also choose to include the option for call-outs to your agreement, for added peace of mind. Email support with guaranteed next business day response OEM Warranty repair (not including shipping) Turn-around time for repairs Hot swap printer Printer maintenance cleaning kits Return shipping via ground at no cost Parts and labour covered Time and travel On-site spare Printhead coverage Preventative maintenance N/A 5 Days 5 Days To fit your needs N/A Optional Optional N/A 1 per printer 1 per printer N/A N/A N/A N/A N/A Optional N/A N/A N/A Optional N/A N/A N/A Optional N/A N/A N/A Optional 17 *All equipment must be evaluated and accepted before a Service Plan can be implemented. Evaluations are performed at no charge within 30 days of a new agreement. However, all repairs and labour needed, if any, to bring equipment to factory standard will be charged at prevailing rates. 18
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