October 2013 Revision 1-M Xerox Dual-Mode Sheet Feeder () Finishing Solutions Planning Guide Supported s Xerox Nuvera 100/120/144/157 EA Production System Xerox Nuvera 200/288/314 EA Perfecting Production System Xerox igen3 Digital Press Xerox igen4 Digital Press Xerox igen4 Diamond Edition Digital Press Xerox igen150 Digital Press Xerox Color 800/1000 Press (v2.2 system software release) Xerox Color 8250 Production
2013 Xerox Corporation. All rights reserved. Xerox and the sphere of connectivity design and all product names mentioned in this publication are trademarks of Xerox Corporation in the United States and/or other counties. Copyright protection claimed includes all forms and matters of copyrightable material and information now allowed by statutory judicial law or hereinafter granted, including without limitation, material generated from the software programs displayed on the screen such as icons, screen displays, or looks. Other company trademarks are also acknowledged. Printed in the United States of America. Changes are periodically made to this document. Changes, technical inaccuracies, and typographic errors will be corrected in subsequent editions. Please contact Xerox Feeding and Finishing with any comments or suggestions regarding the content within this document: kim.weeks@xerox.com Document Version: Revision 1-M (October 28, 2013). ii Finishing Solutions Planning Guide
Table of Contents 1 Introduction... 1-1 About this Guide... 1-1 Contents... 1-1 Professional Support Services... 1-2 2 Product Overview... 2-1 Install Planning... 2-2 Device Configurations... 2-2 Space Requirements... 2-4 Electrical Requirements... 2-5 Environmental Requirements... 2-5 Install and Customer Training... 2-6 Optional Equipment... 2-6 Ordering Parts... 2-6 Floor Load... 2-6 Floor Level... 2-6 Performance Specifications... 2-7 Compatibility... 2-7 Limitations... 2-8 Productivity... 2-8 System Dependencies and Prerequisites... 2-9 Software Requirements... 2-9 Stacker Carts... 2-9 Configuration Guide... 2-10 3 Customer Agreement... 3-1 Devices... 3-1 Primary Customer Applications... 3-1 Special Considerations/Limitations... 3-1 4 Appendix A Floor Loading Certification... 4-1 Finishing Solutions Planning Guide iii
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1 Introduction 1 The purpose of this document is to describe the features and operation of the Xerox Dual-Mode Sheet Feeder () by C.P. Bourg. It also provides information for planning the installation of the Xerox Dual-Mode Sheet Feeder (). About this Guide This guide will provide the Analyst and the Customer with common Xerox Dual-Mode Sheet Feeder () specifications and pre-installation tasks. Contents This section lists the contents of this guide: Introduction - provides information about the use of this guide. Product Overview - provides a Product Overview, Performance Specifications, and Installation Planning information including Space, Electrical, Environmental Requirements, Installation Time, and Operating Supplies. Customer Agreement - contains the Customer Agreement form. Appendix A - contains the Floor Loading Certification form. Finishing Solutions Planning Guide 1-1
Introduction Xerox Dual-Mode Sheet Feeder () Professional Support Services Xerox offers a rich set of value-added services designed to help you plan, implement, and operate your solution, migrate and build your key applications, and analyze and redesign your workflow. Your local sales representative and analyst can show you how these billable services can make your business more effective. 1-2 Finishing Solutions Planning Guide
2 Product Overview 2 The Xerox Dual-Mode Sheet Feeder () transports media from up to two stack locations (or via a bypass transport) to a downstream finishing device. The media is acquired from one of three different sources: Top Tray Feeder High Pile Feeder Bypass Media is delivered center-registered to a downstream device. The operates in the following three modes: In-line: Physically connected to the paper path. Transports sheets generated from the Nuvera, igen, and Color Press printers to a downstream device. Off-line - Attached: Physically connected to the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device. Off-line - Unattached: Physically disconnected from the paper path. Uses the High Pile Feeder and Top Tray Feeder to feed sheets to a downstream device. Finishing Solutions Planning Guide 2-1
Product Overview Xerox Dual-Mode Sheet Feeder () Install Planning This Install Planning section will help you prepare for the installation of the Xerox Dual-Mode Sheet Feeder (). Device Configurations The consists of the following three parts: Top Tray Feeder High Pile Feeder Bypass Transport An optional Barcode Scanner can be located in the Top Tray Feeder and/or in the High Pile Feeder. An optional Purge/Manual Feed Tray (IFB) is available (mandatory with BCMEx). The can be used in the following configurations: In-line Mode Off-line Mode - Attached Off-line Mode - Unattached Each of these modes are described on the pages that follow. In-line Mode In-line Mode Downstream Finishing * 2-2 Finishing Solutions Planning Guide
Xerox Dual-Mode Sheet Feeder () Product Overview Off-line Mode - Attached The printer s stacker cart is used to transport the stack to the and slides into the to allow the stack to be transferred. See 2-9 for a complete list of supported Stacker Cart Kits. Off-line Mode - Attached Downstream Finishing * Off-line Mode - Unattached The printer s stacker cart is used to transport the stack to the and slides into the to allow the stack to be transferred. See 2-9 for a complete list of supported Stacker Cart Kits. Off-line Mode - Unattached Downstream Finishing * Finishing Solutions Planning Guide 2-3
Product Overview Xerox Dual-Mode Sheet Feeder () Space Requirements The space requirements for the Xerox Dual-Mode () are shown below. Xerox Dual-Mode Width x Depth x Height Weight Shipping Weight Xerox Dual-Mode with Purge/Manual Feed Tray (IFB) Width x Depth x Height Specification 52.4" x 35.94" x 51.81" (1330mm x 913mm x 1316mm) 1036 lbs. without paper (470 Kg without paper). 1146 lbs. (520 Kg) Specification 74" x 35.94" x 51.81" (1876mm x 913mm x 1316mm) = Power Cord Location 2-4 Finishing Solutions Planning Guide
Xerox Dual-Mode Sheet Feeder () Product Overview Electrical Requirements Value Nominal Line Voltage Nominal Line Current Nominal Line Frequency Power Consumption 120/230 VAC - single phase (+6% / -10%) 50/60 Hz 10.5A @ 120 VAC 6.5A @ 230 VAC 60 Hz US 50Hz Europe Line Cord and Plug Running: 760 W - 2580 BTU/hr. - 1023 VA Standby: 160W - 546 BTU/hr. - 200 VA US: UL Listed, minimum length 1.5m, maximum length 4.5m, 3-conductor 16 AWG rated minimum 300V, 105 C, Type SJT or SJTO or SJTOO or SJTOW flexible cord. One end terminates in parallel-blade NEMA 5-15P grounding-type attachment plug, the other end in an IEC60320 C13 molded on grounding type appliance coupler. Europe: Harmonized "HAR" Continental European 10 Amp flexible cord, Type H05VV-F, 3 conductor minimum 1 mm 2. Environmental Requirements Environment Temperature Humidity Heat Emission Sound Emission Altitude 50 90 F (10 35 C) 40 85% RH Standby 546 BTU/hr Run 2580 BTU/hr Standby 55 db Run 75 db 0 6000 ft (1830m) Finishing Solutions Planning Guide 2-5
Product Overview Xerox Dual-Mode Sheet Feeder () Install and Customer Training The installation is performed by a C.P. Bourg service technician and takes four hours. Customer training takes an additional four hours. Optional Equipment The following additional options are available for the : Purge/Manual Feed Tray (IFB): This option diverts good sheets from the to the purge tray when the system detects a problem (like a jam) downstream, so that those sheets could still be used. It also allows single-sheet feeding to the downstream device. The Purge/Manual Feed Tray (IFB) is mandatory when connecting a to a BCMEx. Docking Plates including Jacks Internal Barcode Scanners Hand-held Barcode Scanner enabling IntegratedPLUS Finishing Solution for Booklets workflow to be utilized both in-line and off-line (Xerox Color 800/1000 Press v2.2 System Software release only) Stacker Carts Ordering Parts Contacts for part orders in North America: C.P. Bourg Customer Service Phone: 1-508-998-2171 E-mail: http://www.cpbourg.com Contacts for part orders in Europe C.P. Bourg Export Department Phone: +32 10 622211 E-mail: export.ordering@cpbourg.com Floor Load The assumed caster loading for each of the off-line elevator device casters should be 25% of the total weight of the Xerox Dual-Mode. Floor Level The floor must be level to within 2 degrees. 2-6 Finishing Solutions Planning Guide
Xerox Dual-Mode Sheet Feeder () Product Overview Performance Specifications Sheet Length Process Direction Sheet Length Cross Process Direction Paper Path Registration Substrate Curl Paper Weight Tray Min: 7 (177.8mm) Max: 26 (660mm) Min: 4.73 (120.0mm) Max: 14.33 (364.0mm) Bypass Transport Min: 7 (177.8mm) Max: 26 (660.0mm) Min: 4.73 (120.0mm) Max: 14.33 (364.0mm) Pallet Min: 8 (203.2mm) Max: 26 (660mm) Min: 7 (178.0mm) Max: 14.33 (364.0mm) Nuvera Min: 5.5 (139.7mm) Max: 19.3 (491.0mm) Min: 7 (178.0mm) Max: 12.6 (320.0mm) igen Min: 7 (177.8mm) Max: 26 (660mm) Min: 7 (178.0mm) Max: 14.33 (364.0mm) Centered Centered Centered Centered Edge 0.78 (20 mm) 0.78 (20 mm) 0.78 (20 mm) Min: 60 gsm Max: 350 gsm Min: 60 gsm Max: 350 gsm Min: 60 gsm Max: 350 gsm +/- 0.47 (+/- 12 mm) Min: 56 gsm Max: 280 gsm +/- 0.59 (+/- 15 mm) Min: 56 gsm Max: 350 gsm Paper Capacity 5.5 / 140 mm (650 sheets of 80lb. paper) N/A 19.7 / 500 mm (3180 sheets of 20lb. paper) N/A N/A Compatibility Carts from the following printers are compatible with the : igen Nuvera (DS3500) Nuvera Production Stacker and Media Cart DS5000 DC7000/8000/8080 Gradco HCS 4112/4127 Copier/ 700i/700/770 Digital Color Press Color 800/1000 Press D110/D125 Copier/ Color 8250 Production All Xerox and non-xerox carts can be used interchangeably with the. Finishing Solutions Planning Guide 2-7
Product Overview Xerox Dual-Mode Sheet Feeder () Limitations If the customer wants to use the kit to stack to the igen cart and then put the igen cart into the, two igen Stacker NVM items, 11531 Stacker Height Range Check, and 12464 Elevator Recalibration Flag, need to be changed when the operator switches between carts with the kit and carts without the kit. This procedure only takes 5 minutes but needs to be done manually. With non-bourg Devices downstream, the GUI on the is needed. With Bourg devices downstream of the, the GUI on the is not needed and the operator must be familiar with the procedure for disabling the GUI. (The GUI downstream becomes the master GUI). The procedure to enable or disable the GUI only takes 15 minutes but must be done to avoid command problems. Barcodes can be scanned only on the trail edge of the sheet when using the optional internal Barcode Scanner in the High Pile Feeder. However, barcodes can be scanned on the lead edge, trail edge, or middle of the sheet when using the optional internal Barcode Scanner in the Top Tray Feeder. For the Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/, Xerox 700/700i/770 Digital Color Press, or the Xerox D110/D125 Copier/ carts, the operator is required to select a button on the User Interface every time the cart is inserted into the Feeder to notify the Feeder of the type of cart being used. This action is not required for other cart types. The 26 Stacker Cart is not compatible with a 22.5 igen Stacker. The igen4 Stacker Cart Module/ Wedge Kit used to enable Large Paper Printing is not supported. Problems may occur when running covers with cutouts. Any cover stock that includes cutouts must be tested to validate the potential for successful output. Productivity Paper A4 LEF (210 mm) A4 SEF (297 mm) A3 SRA3 Manual Mode or OMR LE 12192 sheets/hour (at 1280 mm/sec) 9911 sheets/hour (at 1280 mm/sec) 7837 sheets/hour (at 1280 mm/sec) 7457 sheets/hour (at 1280 mm/sec) 2-8 Finishing Solutions Planning Guide
Xerox Dual-Mode Sheet Feeder () Product Overview System Dependencies and Prerequisites The for igen can be re-installed on a Nuvera if required at a future date. A configured for Nuvera can be re-installed on an igen if desired at a future date, using an optional Jacks kit. Software Requirements For the version no earlier than: GUI SW Version Date WFM-e 01.06.11 06/07/2012 UI-e 05.06.86 06/07/2012 BSF-e 01.13.00 06/11/2012 BBox 00.10.24 06/21/2012 For the igen4: Print Engine: AP 3.2 DFE: FFPS SW version: igen4 8.0 SP-1 (81.B2.63.86) Color Version 4.1.9 Stacker Carts Kits are required in order for the Stacker Cart to work with the. The following kits are available: DS5000 Cart Upgrade Kit DS3500 Cart Upgrade Kit Upgrade Kit for DC7xxx/8xxx plus Modified Cart for DC7xxx/8xxx Modified Cart for DC7xxx/8xxx Upgrade Kit for igen 20.5 plus igen 20.5 Cart Upgrade Kit igen 20.5 Cart Upgrade Kit Upgrade Kit for igen 26 HCS plus igen 26 HCS Cart Upgrade Kit igen 26 HCS Cart Upgrade Kit Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/ plus Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/ Cart Upgrade Kit for Xerox Color 800/1000 Press, Xerox 4112/4127 Copier/, Xerox 700/700i/770 Digital Color Press, and Xerox D110/D125 Copier/ Finishing Solutions Planning Guide 2-9
Product Overview Xerox Dual-Mode Sheet Feeder () Configuration Guide The Configuration Guide contains diagrams of the various finishing solutions that are currently supported. System Configurations (In-line ) Nuvera DS3500/XPS BDFEx Nuvera DS3500/XPS Watkiss PS224 Nuvera DS3500/XPS CEM DocuCutt* BPRF Book Factory Nuvera DS3500/XPS Purge/Manual Feed Tray (IFB) BPRF Book Factory Nuvera DS3500/XPS BCMEx * BMEx igen igen or XXL Stacker BCMEx * BMEx igen igen or XXL Stacker BCMEx * BDFEx* SquareEdge Module* igen igen or XXL Stacker BSR* BCMEx* BDFEx* SquareEdge Module* igen igen or XXL Stacker Watkiss PS224 igen igen or XXL Stacker Rollem JetSlit igen igen or XXL Stacker Epic CTi -635 igen 4 igen or XXL Stacker Epic CTi -635 Buffering Stacker Conveyor DC-58 Die Cutter * Optional 2-10 Finishing Solutions Planning Guide
Xerox Dual-Mode Sheet Feeder () Product Overview Configuration Guide, continued System Configurations (In-line ) Color 8250 Prod. Stacker BCMEx * BMEx Color 8250 Prod. Stacker Rollem JetSlit Color 8250 Prod. Stacker Epic CTi -635 Color 8250 Prod. Stacker BCMEx* BDFEx* SquareEdge Module* Color 8250 Prod. Stacker BSR* BCMEx* BDFEx* SquareEdge Module* Color 8250 Prod. Stacker Watkiss PS224 * Optional Color 800/1000 Press Standard Finisher Plus BCMEx * BDFEx Finishing Solutions Planning Guide 2-11
Product Overview Xerox Dual-Mode Sheet Feeder () Configuration Guide, continued System Configurations (Off-line) BCMEx * BDFEx SquareEdge Module* BDFx BDFNx Rollem JetSlit BCMEx * BMEx Watkiss PS224 Epic CTi -635 Multigraf Stacker * Book Factory CMT-330 BPRF Book Factory CMT-330 Duplo SCC Module Duplo DBM-5001 SquareEdge Module * Optional 2-12 Finishing Solutions Planning Guide
3 Customer Agreement 3 As a final step in the install planning you must complete the Customer Agreement form. Devices Check off the modules that will be part of this install: Xerox Dual-Mode Barcode Scanner(s) Handheld Scanner Purge/Manual Feed Tray (IFB) Docking Plate including Jacks Bourg Box GUI Kit Stacker Cart / Stacker Cart Kit Upgrade Kits Primary Customer Applications Record the primary customer applications: Special Considerations/Limitations Record any special considerations and/or limitations identified by Xerox and agreed to by the customer: I have reviewed the solution expectations and understand the specifications and limitations for each of the modules that will be installed: (Signature and Date) Customer Name: Company: Signature Print Name Phone Number Date: For installations made in the US and Canada, a copy of the signed Customer Agreement must be attached to the XOA/Customer purchase order and faxed to SPA: 1-800-407-8430. Finishing Solutions Planning Guide (Revision 1-M ) 3-1
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4 Appendix A Floor Loading Certification 4 Floor loading certification and authorization for delivery Dear Customer, It is critical that the installation site and delivery route within the customer building are capable of supporting the weight of the Xerox igen Press and any additional feeders, stackers and Xerox or third party in-line finishers that will be attached to the press. Refer to the Solutions Planning Guide supplied by your local Xerox Sales Analyst for the weight and size specifications of those in-line finishing devices included with the Xerox igen Press. For the floor loading specifications of the individual Xerox igen Press modules, refer to Table B-1, Module Floor Loading, in Appendix B of the Installation Planning Guide. Xerox strongly suggests a structural engineer conduct an on-site inspection to certify that the floor load bearing range will safely support the Xerox igen Press, its modules, and any in-line finishing devices (both the delivery route and the installation site.) In addition, we require the owner of the building in which the Xerox igen Press installation will occur to sign this document in order to signify that the disclaimer of liability set forth below is acceptable to such building owner. Disclaimer of Liability: Xerox Corporation and/or parties associated with the delivery and installation of the Xerox igen Press, shall not be liable and do not assume any responsibility for any type of damage to tangible property occurring during the delivery or installation of the Xerox igen Press system which is caused by the inability of your floors to support the weight of such equipment. Customer Company Name (Print) Customer Contact Name (Print) Customer Contact Phone Number Building Owner Name (Print) Disclaimer of Liability is acceptable to Owner: Signature of Owner Required Building Owner Address Building Owner Phone Number Name of CBU Analyst (Print) Signature of CBU Analyst Finishing Solutions Planning Guide 4-1