Freedom Alloys Welding Repair Kit Part No. 10005 FREEDOM ALLOYS INTRODUCES THE MOST INNOVATIVE AND RELIABLE WELDING PRODUCTS ALL IN ONE CONVENIENT, PORTABLE, AND WATERTIGHT REPAIR KIT DEVELOPED FOR THE MAINTENANCE AND REPAIR OF ALL TYPES OF MILITARY EQUIPMENT. THE FREEDOM ALLOYS WELDING REPAIR KIT IS DESIGNED FOR USE IN THE MOST SEVERE ENVIRONMENTAL CONDITIONS SUCH AS DIRT, GREASE, OIL, RUST, SAND, AND WHEN WELDING THROUGH UNKNOWN CONTAMINANTS AND UNKNOWN METALS. THE FREEDOM ALLOY WELDING ELECTRODES IN THIS REPAIR KIT ALSO INCORPORATE MOISTURE RESISTANT FLUX COATINGS WHICH PREVENTS THE NECESSITY OF DISCARDING ELECTRODES WHEN THEY BECOME EXPOSED TO WET CONDITIONS. THE FREEDOM ALLOYS REPAIR KIT PROVIDES SUPERIOR WELDING PERFORMANCE WHEN YOU NEED IT MOST! Serving America s Military Welding Needs
Welding Repair Kit Government Open Market Item Welding Repair Kit #10005 includes all of the following welding products: Old Faithful* - Electrodes for welding all types of steels Sand Dune* - Electrodes for welding low alloy steel applications Scorpion - A super E-7018M moisture resistant welding electrode True Blue* - Electrodes for welding mild steel applications Grease Monkey* - Electrodes for welding through all contaminants Fast Freeze* - Electrodes for welding all position stainless steels Copperhead* - Copper clad high tensile electrode for welding cast iron Cobra* - Electrodes for welding any combination of ferrous & non-ferrous metals Snow Cap* - Electrodes for welding aluminum applications Crusher* - Hardfacing welding electrode for severe impact applications Hard Hat* - Hardfacing welding electrode for extreme abrasion applications Eraser* - Chamfering and cutting welding electrode for use on all types of metals PyroShield* - Heat resistant compound to help position parts for welding Welding Accessories - Electrode holder, welding gloves, auto darkening welding helmet * These products listed on GS-06F-0030R Page 2
Welding Repair Kit #10005 Includes Mobile Protector Case for Rapid Response Situations Watertight deployment case protects welding electrodes and welding accessories. Case contains easy open double throw latches with automatic pressure equalization valve and quad-pad lock security. Government Open Market Item Transport the Freedom Alloys Welding Repair Kit easily with the convenient extension handle, fold down handles, and heavy duty quad wheels. Mobile Protector Case Outside Dimensions: 31 1 /2" L x 22 7 /8" W x 18 7 /8" D Inside Dimensions: 29 1 /8" L x 20 11 /16" W x 17 5 /8" D Page 3
KIT #10005 WELDING ELECTRODES OLD FAITHFUL The Ultimate Electrode For Welding All Types Of Steels, With Exceptional Strength And Crack Resistance. 5/32" Part Number 10603* 10604* Package Qty. 5# 5# Rec. Amperage 60/110 75/140 14" Tensile Strength 128,000 psi as welded 186,000 psi work hardened Yield Strength 90,000 psi Elongation 32% Hardness Brinell 320, Rockwell B-97 Current AC/DC reverse (+) Flux Color SALMON SAND DUNE High Strength Electrode For Low Alloy Steels That Can Be Flame Cut 5/32" Part Number 10614* 10615* Package Qty. 10# 10# Rec. Amperage 100/140 140/190 14" Tensile Strength 120,000 psi Yield Strength 96,000 psi Elongation 23% Current AC/DC Reverse (+) Flux Color GREY Exceptionally stable arc even with AC "Buzz Box" welding machine. "High Tensile Strength" joints for the most difficult applications. Special flux formulation eliminates slag interference in horizontal fillets. Excellent for removing broken studs or bolts. Preheat to base metal requirements when welding High Carbon or Alloyed steels. Use stringer beads with a short arc or "Drag" technique for best results. Backwhip weld at the end of the bead to prevent crater Peen the weld immediately after breaking the arc to mechanically relieve internal stresses. Extra low moisture content is below 0.14% to reduce hydrogen induced Smooth running AC/DC coating operates in all positions. Low spatter - easy restrike and a self-releasing slag. Multiple pass capability without chipping slag. Preheat to base metal requirements when welding high carbon or alloyed steels. Use short arc and backwhip weld at the end of the bead to prevent crater Peen weld immediately after breaking the arc, to mechanically relieve internal stresses & reduce SCORPION The new Super E-7018M welding electrode with moisture resistant flux Part Number 10595 Package Qty. 50# Rec. Amperage 100/140 Government Open Market Item Tensile Strength 84,000 psi Yield Strength 69,000 psi Elongation 32% Current AC/DC Reverse (+) Extra low hydrogen - moisture resistant flux. Semi-flexible flux allows slight bending. Flux is non-conductive. Exceptional AC welding characteristics. Unusually smooth running with low spatter. Welding "Vertical" and "Overhead" as easily as flat welding. Preheat to base metal requirements when welding high carbon or alloyed steels. Use short arc and backwhip weld at the end of the bead to prevent crater Peen weld immediately after breaking the arc, to mechanically relieve internal stresses & reduce Page 4
KIT #10005 WELDING ELECTRODES TRUE BLUE The Mild Steel Electrode You Can Run With Your Eyes Closed Diameter 5/64" 1/8" 5/32" Part Number 10607* 10609* 10610* Package Qty. 5# 10# 10# Rec. Amperage 30/50 70/110 115/140 Length 10" 14" 14" Tensile Strength 83,000 psi Yield Strength 75,000 psi Elongation 25% Current AC/DC Flux Color BLUE Exceptionally stable arc even with AC "Buzz Box" welding machine. Welding "Vertical" and "Overhead" as easily as flat welding. Electrode can be bent without flux breakage. Unparalleled for "Sheet Metal" welding, with no sticking and excellent restrike. Use DC straight polarity (-) when welding thin sheet metal. Use stringer beads with a short arc or "Drag" technique for best results. When joining thick to thin steel, angle electrode toward heavy section. GREASE MONKEY Absolutely The Best Mild Steel Electrode For Welding Through "Grease - Rust - Paint - Galvanize". Part Number 10661* Package Qty. 10# Rec. Amperage 35/125 Tensile Strength 88,000 psi Yield Strength 80,000 psi Elongation 28% Current AC/DC either polarity Flux Color RUST FAST FREEZE "New" Stainless Steel Electrode For All Positions Part Number 10619* Package Qty. 5# Rec. Amperage 90/110 Tensile Strength 80,000 psi Yield Strength 56,000 psi Elongation 42% Hardness Brinell 209, Rockwell B-96 Current AC/DC reverse (+) Flux Color TAN-GREY Deep penetration for root pass on pipe welding. Electrode can be bent without flux chipping. Weld through thick surface contamination & its own slag with no porosity. Can bridge wide gaps or poor fit joints. Clean weld & chamfer or bevel as needed with "Eraser". Use medium/long arc with higher amperage when surface preparation is impractical. Use any welding technique from stringer bead to wide weave. When joining thick to thin steel, angle electrode toward heavy section. "Fast Freeze" flux coating simplifies vertical down and up welding. Controlled weld puddle ideal for poor fit joints and for filling holes. "Welds All Stainless Steels" including molybdenum bearing stainless. Use high end of amperage scale when welding vertical. Redness in flux is normal. Use short arc and backwhip weld at the end of the bead to prevent crater Use sharp angle with electrode tip pointing upward when welding vertical. Page 5
KIT #10005 WELDING ELECTRODES COPPERHEAD One Of A Kind Copper Clad "Tri-Metal" Cast Iron Electrode Part Number 10623* Package Qty. 5# Rec. Amperage 70/100 Tensile Strength: 77,000 psi Yield Strength: 54,000 psi Elongation: 30% Hardness: Brinell 176, Rockwell B84-88 Current: AC/DC Reverse (+) Flux Color: BLACK COBRA The ULTRA" Bronze Alloy that will weld any combination of Ferrous & Non-Ferrous metals Part Number 10685* Package Qty. 5# Rec. Amperage 90/130 "Copper Cladding" eliminates overheating of flux and deterioration of electrode. Combination of "Copper-Nickel-Iron" chemistry yields unique weld deposit of high tensile strength, ductility and softness on all types of cast iron. Excellent "Machinability" due to high deposition rate which creates narrow heat affected zone. Clean weld area & chamfer or bevel with "Eraser". Use short arc and keep electrode "Perpendicular" (90 ) to work piece. Use short stringer beads (2" max.) with the "Backstep" technique. Backwhip weld at the end of the bead to prevent crater Every weld bead must go in same direction. Peen weld immediately after breaking arc the mechanically "stress relieve" deposit. Let weld bead cool down to hand touch before starting next bead. High Strength Resists metal to metal wear Excellent machinability Good corrosion resistance to salt water Remove surface contamination. Preheat to 400-600 F on heavy sections. Keep electrode perpendicular with short arc. Bevel when joining heavy sections. Tensile Strength 96,000 psi Yield Strength 65,000 psi Elongation 20% Current DC Reverse (+) Hardness Brinell 155 SNOW CAP Finally!! A Stick Welding Electrode For Aluminum That Really Works. Diameter 3/32" 1/8" Part Number 10641* 10642* Package Qty. 5# 5# Rec. Amperage 50/80 70/120 14" Tensile Strength 41,000 psi Yield Strength 24,000 psi Elongation 7% Current DC Reverse (+) Flux Color WHITE Unique "Dual Coat" flux system can be used for both arc and torch welding. Use on dissimilar grades of aluminum, thick or thin, clean or contaminated. Outstanding moisture-resistant flux will outlast conventional products. Smooth running with low spatter and great weld appearance. Can only be used with DC(+) polarity (electrode positive) Clean base metal and remove fatigued metal before welding. Use very short arc and keep electrode "perpendicular" (90 ) to base metal. Preheat thick and cast aluminum to between 300 to 400 degrees F. When torch welding melt flux to base metal and use as temperature indicator. Allow weld to cool before chipping slag. Page 6
KIT #10005 WELDING ELECTRODES CRUSHER Hardfacing Electrode For Outwears ordinary hardfacing alloys in impact conditions by as much as 10 to 1. Severe Impact Applications. Can be used for flat - horizontal - vertical up applications. Diameter 5/32" Part Number 10633* Package Qty. 10# Rec. Amperage 120/210 Tensile Strength: 119,000 psi Yield Strength: 72,000 psi Elongation: 41% Hardness: Brinell 200, Rockwell C-10 Work Hardness: Brinell 520, Rockwell C-50 Current: AC/DC Flux Color: GREY Excellent for joining or repairing manganese steel parts. High Deposition-More weld deposit per electrode Remove all damaged metal by chamfering with "Eraser". Do not preheat. Use lowest amperage and allow weld to cool slowly. Use short arc and backwhip weld at the end of the bead to prevent crater Peen the weld immediately after breaking the arc to mechanically relieve internal "stress" & reduce Avoid overheating manganese steel. Keep base metal under 500 F. HARD HAT Hardfacing Electrode For Extreme Abrasion Applications Part Number 10637* Package Qty. 10# Rec. Amperage 110/140 Hardness: Rockwell C58-60 Current: AC/DC Reverse (+) Flux Color: GREY Chromium/complex carbide deposit goes on smooth and develops low coefficient of friction. High deposition more weld deposit per electrode. Low spatter easy restrike and a self-releasing slag. Remove all damaged metal by chamfering with the "Eraser". Use short arc with either stringer bead or weave technique. Deposit maximum of 2 to 3 passes to achieve full hardness. Use the "Crusher" electrode as underlayment and/or build-up if need. ERASER Chamfering And Cutting Electrode For "All" Metals. Part Number 10627* Package Qty. 10# Rec. Amperage 150/250 Current: Flux Color: AC/DC GREEN 25% more arc blast force at lower amperage & without compressed air. Special coating elements form an electrically conductive "Cup" for easy restrike. Substantially less smoke less noise & less set-up time than carbon arc process. Can be used on all metals that can't be cut with an oxy/acetylene torch. Chamfering & Gouging: Strike an arc, then reduce electrode angle to 10 degrees, and push forward while maintaining "contact" with base metal. Cutting: Strike an arc, hold electrode perpendicular to base metal edge and use up & down sawing action. Piercing: Strike an arc, hold electrode perpendicular to base metal and push towards and through metal while rotating electrode to disperse slag. Page 7
KIT #10005 WELDING ACCESSORIES Government Open Market Items (unless marked with *) ULTRA-LIGHT Lightweight, durable, washable thermoplastic shell Double-lock headgear and patented adjustment system 2 x 4 1/4" molded window with lens WELDING Deluxe hand protection made from exclusive select side split cowhide Insures the user a higher degree of heat resistance, greater insulation, and longer, harder wear Made of top quality workmanship and materials Full cut patterns, welted vulnerable seams, and sock linings Part No. MFG No. Description Repl. Module 5124 981P Shade 10 Battery 10299 Part No. Description 4472 Gunn Pattern Premium Blue PYROSHIELD - HEAT RESISTANT COMPOUND Pyroshield is an Asbestos-Free compound that can be used as a heat barrier or to help position parts for welding and brazing. Will stick to almost anything, will not discolor stainless steel Asbestos-free; non-toxic, reusable Will not shrink, easily position parts ELECTRODE HOLDER Upper lever is fully insulated with fiberglass. The powerful spring is completely insulated. Tough, molded fiberglass tip insulators withstand intense heat and are impact resistant. Jaws and body are made of 98% copper alloy for maximum conductivity and strength. 1/4" electrode capacity. Part No. Description 4450* 2 Lb. pkg. Part No. Cable Connection Capacity 4405 up to 2/0 Cypress, Texas 77410 Phone: 281.807.0757 Fax: 281.469.4391 Internet: www.freedomalloys.com email: sales@freedomalloys.com BF# 92858 Revised 11/08/2007