Comparison of thermal stability in MAX211 and 312 phases

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University of Wollongong Research Online Faculty of Engineering and Information Sciences - Papers: Part A Faculty of Engineering and Information Sciences 010 Comparison of thermal stability in MAX11 and 31 phases Wei Kong Pang Curtin University of Technology, wkpang@uow.edu.au It-Meng Low Curtin University of Technology B H. O'Connor Curtin University of Technology Andrew J. Studer Australian Nuclear Science And Technology Organisation Vanessa Peterson ANSTO, vep@ansto.gov.au See next page for additional authors Publication Details Pang, W. K., Low, I. M., O'Connor, B. H., Studer, A. J., Peterson, V. K., Sun, Z. M. & Palmquist, J. -P. (010). Comparison of thermal stability in MAX11 and 31 phases. Journal of Physics: Conference Series, 51 (1), 0105-01-0105-04. Research Online is the open access institutional repository for the University of Wollongong. For further information contact the UOW Library: research-pubs@uow.edu.au

Comparison of thermal stability in MAX11 and 31 phases Abstract The susceptibility of four MAX phases (TiAlC, CrAlC, Ti3AlC, and Ti3SiC) to high-temperature thermal dissociation in vacuum has been investigated using in-situ neutron diffraction. Keywords 31, thermal, comparison, stability, phases, max11 Disciplines Engineering Science and Technology Studies Publication Details Pang, W. K., Low, I. M., O'Connor, B. H., Studer, A. J., Peterson, V. K., Sun, Z. M. & Palmquist, J. -P. (010). Comparison of thermal stability in MAX11 and 31 phases. Journal of Physics: Conference Series, 51 (1), 0105-01-0105-04. Authors Wei Kong Pang, It-Meng Low, B H. O'Connor, Andrew J. Studer, Vanessa Peterson, Zheng-Ming Sun, and J P. Palmquist This journal article is available at Research Online: http://ro.uow.edu.au/eispapers/171

International Conference on Neutron Scattering 009 Journal of Physics: Conference Series 51 (010) 0105 doi:10.1088/174-6596/51/1/0105 Comparison of thermal stability in MAX 11 and 31 phases W K Pang 1, I M Low 1, B H O Connor 1, A J Studer, V K Peterson, Z M Sun 3 and J -P Palmquist 4 1 Centre for Materials Research, Department of Imaging and Applied Physics, Curtin University of Technology, GPO Box U 1987, Perth WA, Australia. The Bragg Institute, ANSTO, PMB 1, Menai, NSW 34, Australia 3 Materials Research Institute for Sustainable Development, National Institute of Advanced Industrial Science and Technology (AIST), Nagoya 463-8560, Japan. 4 Kanthal AB, P.O. Box 50, SE-734 7 Hallstahammar, Sweden. E-mail: j.low@curtin.edu.au Abstract. The susceptibility of four MAX phases (Ti AlC, Cr AlC, Ti 3 AlC, and Ti 3 SiC ) to high-temperature thermal dissociation in vacuum has been investigated using in-situ neutron diffraction. In high vacuum, these phases decomposed above 1400 C through the sublimation of M and A elements, forming a surface coating of MC. The apparent activation energies for the decomposition of sintered Ti 3 SiC, Ti 3 AlC, and Ti AlC were determined to be 179.3, - 71.9, and 85.7 kj mol -1, respectively. The spontaneous release of Ti AlC and TiC from deintercalation during decomposition of Ti 3 AlC resulted in a negative activation energy. 1. Introduction A group of layered ternary ceramics with the general formula M n+1 AX n (n = 1 3, M is an early transition metal, A is a group A element, and X is either carbon and/or nitrogen) were found to be excellent candidate materials for high temperature applications, due to the unique combination of both metallic and ceramic properties [1-6]. MAX phases are layered hexagonal (space group P6 3 /mmc) Z =. In brief, the M 6 X octahedra are edge sharing and are identical to the NaCl-type structure of the corresponding binary carbides. These M 6 X octahedra are interleaved by close-packed planes of the A element [7-10]. Ternary carbides such as Ti 3 AlC, Ti 3 SiC, Ti AlC, and Cr AlC are common representatives of the MAX phases. The electrical and mechanical properties, and the oxidation of these four compounds has been well studied [9, 11-1], however, very little is published on their susceptibility to high-temperature phase dissociation in vacuum. In this paper, the thermal stability and the corresponding phase dissociation of these ternary carbides in vacuum was investigated using high-temperature in-situ neutron diffraction. The apparent activation energies of phase decomposition were calculated. The characteristics of thermal stability in MAX 11 (Ti AlC and Cr AlC) and 31 phases (Ti 3 AlC and Ti 3 SiC ) are compared and discussed.. Experimental The collection of high-temperature in-situ neutron diffraction data were collected using Wombat (the high-intensity neutron powder diffractometer) at the OPAL source in Australia.. Data were collected using neutrons with incident wavelength of λ = ~1.660 Å from 15 to 135 θ with a step size of 0.15, with the use of the oscillating tertiary collimator. Rietica 1.7.7 was used for phase c 010 Ltd 1

International Conference on Neutron Scattering 009 Journal of Physics: Conference Series 51 (010) 0105 doi:10.1088/174-6596/51/1/0105 identification and Rietveld refinement. The optimized parameters during refinement were background coefficients, zero-shift error, peak shape parameters, cell parameters, and anisotropic thermal factors. The residual values of the refinement, statistical reliability factor of Bragg (R B ), R-weighted pattern (R wp ), R-expected (R exp ), and the goodness-of-fit (χ ), were evaluated. In Rietica, χ is defined as the square of the ratio of R wp to R exp. Fully-dense solid bars of hot-isostatically-pressed Ti AlC, Cr AlC, Ti 3 SiC, and spark-plasma sintered Ti 3 AlC were used in this study [, 16]. The temperature of sample environment was controlled by a closed cylindrical niobium vacuum furnace (10-6 -10-8 torr). The sample was held by vanadium wire and heated to 1000 C at a heating rate of 10 o C/min and thereafter at 5 o C/min to 1550 o C. The dwell times at between 1000 and 1550 o C are shown in Table 1. Diffraction patterns were collected every minute from starting to the end of the experiment. Table 1. Heating schedule during the in-situ neutron diffraction study. Temperature ( C) Dwell time (min) Temperature ( C) Dwell time (min) 1000 30 1400 00 1100 30 1450 00 100 30 1500 00 1300 30 1550 00 The decomposition rates at different temperatures were calculated and the corresponding apparent activation energies were determined in order to understand further the mechanism of high-temperature phase dissociation in vacuum. 3. Results and Discussion 3.1 Phase Transitions during Thermal Dissociation of MAX 11 and 31 Phases The phase evolution of MAX phases and the relative phase abundances at various temperatures as revealed by in-situ neutron diffraction is shown in Figure. The samples used in this experiment were not single-phase with TiC as the most common impurity. The starting compositions of each sample are shown in Figure. For Ti 3 SiC, it decomposed to TiC above 1300 C (Fig. a). A weight loss of ~ 4% was observed for decomposed Ti 3 SiC which may be attributed to the release of gaseous Ti and Si by sublimation during the decomposition process. These results agree with those reported by Low and coworkers [-3]. For Ti 3 AlC, its decomposition into TiC and Ti AlC as lower order or intermediate phase was observed at 1400 C (Fig. b). However, at higher temperatures, when compared to TiC, a smaller growth rate for Ti AlC may indicate that Ti AlC experienced further decomposition into TiC via the sublimation of Al and Ti, similar to decomposition of Ti 3 SiC. In contrast to Ti 3 AlC, no intermediate or lower order phase was observed for the decomposition of Ti 3 SiC. This difference can be attributed to the fact that Ti 3 SiC is the only stable ternary phase in Ti-Si-C system. For Ti AlC (Fig. c), the formation of TiC results mainly from the decomposition of Ti 3 AlC as the impurity phase. Ti AlC would only decompose above 1450 C by sublimation of Ti and Al. Figure (d) shows the excellent stability of Cr AlC up to 1450 C where no observable phase dissociation was detected. However, it started to react with the vanadium wire and became unstable above 1450 C. Like Ti AlC, it would only decompose above 1450 C via the sublimation of Cr and Al. The existence of a lower order 11(Ti AlC) phase in Ti 3 AlC is believed to be responsible for its unique two-step decomposition behaviour when compared to Ti AlC, Cr AlC, Ti 3 SiC which do not possess such a lower order phase. As a consequence, the former undergoes an initial spontaneous decomposition to lower order Ti AlC phase, followed by eventual decomposition of Ti AlC through the sublimation of Al and Ti at higher temperature. On the contrary, the latter decompose at elevated temperature in vacuum through the direct sublimation of M and A elements with the concomitant release of a binary carbide (MX) as follows: M n+1 AX n nmx + A + M

International Conference on Neutron Scattering 009 Journal of Physics: Conference Series 51 (010) 0105 doi:10.1088/174-6596/51/1/0105 (a) (b) (c) Figure. Phase abundance as a function of temperature for the decomposition of (a) Ti 3 SiC, (b) Ti 3 AlC, (c) Ti AlC, and (d) Cr AlC in vacuum. (d) 3. Apparent Activation Energies During Isothermal Decomposition During the isothermal decomposition of 11 and 31 phases at different temperatures, the decomposition rates were calculated by analyzing the relationship between the phase abundances and soaking time. These rates were used to determine the corresponding apparent activation energy of decomposition using an Arrhenius equation [4], k = A exp( E / RT), where k is the reaction rate, E is activation energy, R is gas constant, T is absolute temperature and A is a constant. The calculated apparent activation energies for the four MAX phases and the proposed reactions are summarized and listed in Table 1. Table 1. Comparison of the decomposition of MAX 11 and 31 phases. MAX phase Apparent activation energy Proposed reactions Ti SiC 3 179.3 kj mol -1 Ti 3SiC TiC + Ti( g) + Si( g ) (1) Ti 3 AlC -71.9 kj mol -1 Ti 3 AlC Ti AlC + TiC (a) Ti AlC TiC + Ti + Al (b) ( g) ( g) Ti AlC 85.7 kj mol -1 Ti AlC TiC + Ti( g) + Al( g) (3) Cr AlC Stable in vacuum up to 1450 C. Cr AlC Cr C + Cr + Al (4) 3 ( ) ( ) s g ( g) A negative activation energy obtained for Ti 3 AlC can be attributed to the presence of weak Ti-Al bonds [5] which will favour spontaneous decomposition through the de-intercalation of TiC from the crystal structure (see Eq a). Subsequent decomposition of released Ti AlC at higher temperature (see 3

International Conference on Neutron Scattering 009 Journal of Physics: Conference Series 51 (010) 0105 doi:10.1088/174-6596/51/1/0105 Equation b) would involve a small but positive activation energy. It follows that the high activation energy obtained for Ti 3 SiC can be attributed to much stronger bonding between Ti and Si, leading to better resistance against thermal dissociation via sublimation of Ti and Si from the crystal structure. The lower but positive activation energy observed for decomposition of Ti AlC (see Eq. 3) is related to weaker Ti-Al bonds and thus its susceptibility to sublimation in vacuum at elevated temperature. 4. Conclusions The high-temperature thermal stability of MAX 11 and 31 phases in vacuum has been studied using in-situ neutron diffraction. Both 11 and 31 phases were susceptible to decomposition above 1400 C through sublimation of M and A elements, resulting in a surface coating of TiC being formed. The apparent activation energies for the decomposition of sintered Ti 3 SiC, Ti 3 AlC and Ti AlC were determined to be 179.3, -71.9 and 85.7 kj mol -1, respectively. The negative activated energy for Ti 3 AlC can be attributed to the release of lower order Ti AlC and TiC from the crystal structure via spontaneous de-intercalation. Acknowledgements This work was funded by an ARC Discovery-Project grant (DP0664586) and an ARC Linkage- International grant (LX0774743) for one of us (IML). The collection of diffraction data was conducted at the OPAL research reactor in ANSTO with financial support from AINSE (08/39 & 09/606). References [1] Barsoum M W 000 Prog. Solid State Chem. 8 01. [] Barsoum M W, Brodkin D and El-Raghy T 1997 Scripta Mater. 36 535. [3] Barsoum M W, Buschow K H J, Robert W C, Merton C F, Bernard I, Edward J K, Subhash M and Patrick V in "Encyclopedia of Materials: Science and Technology" (Elsevier, Oxford, 006) p. 1. [4] Barsoum M W, Crossley A and Myhra S 00 J. Phys. Chem. Solids 63 063. [5] Barsoum M W and El-Raghy T 001 Am. Sci. 89 334. [6] Barsoum M W, Buschow K H J, Robert W C, Merton C F, Bernard I, Edward J K, Subhash M and Patrick V in "Encyclopedia of Materials: Science and Technology" (Elsevier, Oxford, 004) p. 1. [7] Wu L, Chen J X, Liu M Y, Bao Y W and Zhou Y C 009 Wear 66 158. [8] Wang J, Zhou Y, Lin Z and Hu C 008 Scripta Mater. 58 1043. [9] Wang J, Zhou Y, Liao T, Zhang J and Lin Z 008 Scripta Mater. 58 7. [10] Zhang H Z and Wang S Q 007 Acta Mater. 55 4645. [11] Han J H, Hwang S S, Lee Dand Park S W 008 J. Eur. Ceram. Soc. 8 979. [1] Yang C, Jin S, Liang B, Liu G, Duan L and Jia S 009 J. Alloys Compd. 47 79. [13] Yang C, Jin S, Liang B, Liu G and Jia S 009 J. Mater. Process. Tech. 09 871. [14] Lee D B, Nguyen T D, Han J H and Park S W 007 Corr. Sci. 49 396. [15] Lin Z J, Li M S, Wang J Y and Zhou Y C 007 Acta Mater. 55 618. [16] Tian W, Sun Z, Du Y and Hashimoto H 008 Mater. Lett. 6 385. [17] Fraczkiewicz M, Zhou A G and Barsoum M W 006 Acta Mater. 54 561. [18] Kisi E H, Crossley J A A, Myhra S and Barsoum M W 1998 J. Phys. Chem.Solids 59 1437. [19] Kooi B J, Poppen R J, Carvalho N J M, De Hosson J T M and Barsoum M W 003 Acta Mater. 51 859. [0] Khoptiar Y and Gotman I 00 Mater. Lett. 57 7. [1] Wang P, Mei B C, Hong X L and Zhou W B 007 Trans. Nonferrous Metals Soc. Chi. 17 1001. [] Low I M 004 Mater. Lett. 58 97. [3] Low I M, Oo Z and Prince K E 007 J. Am. Ceram. Soc. 90 610. [4] Riley D P, Kisi E H and Hansen T C 008 J. Am. Ceram. Soc. 91 307. [5] Xu X, Wu E, Du X, Tian Y, and He J 008 J. Phys. Chem. Solids 69 1356. 4