Echelon II Rail: 1-3/4 x 1-3/4 (.070 top wall /.070 side walls) Echelon II Picket: 1 x 1 x.065 Echelon II INDUSTRIAL ORNAMENTAL ALUMINUM FENCE PATENT PENDING ECHELON II NOTE: PANELS DO NOT COME PRE-ASSEMBLED. STRAIGHT PICKET STYLES CURVED PICKET STYLES Span Nominal (92-5/8 Rail) Nominal (91-1/4 Rail) Post Size Bracket Type Universal Boulevard (BB302) (BB303) Flat Mount (BB301) Swivel (BB304) Universal Boulevard (BB302) (BB303) Flat Mount (BB301) Swivel (BB304) Post Settings ± ½ O.C. 96 96-1/2 96 96-1/2 97-1/2 98 94-1/2 95 94-1/2 95 96 96-1/2 Span 6 Nominal (67-3/4 Rail) 6 Nominal (71-3/8 Rail) Post Size Bracket Type Universal Boulevard (BB302) (BB303) Flat Mount (BB301) Swivel (BB304) Universal Boulevard (BB302) (BB303) Flat Mount (BB301) Swivel (BB304) Post Settings ± ½ O.C. 71-1/2 72 71-1/2 72 73 73-1/2 75 75-1/2 75 75-1/2 76-1/2 77 Page 4-41
PANELS 2-Rail Classic 2-Rail Majestic 2-Rail Genesis Classic Majestic Genesis Classic with Rings Majestic with Rings Genesis with Rings Classic Majestic Genesis Classic with Rings Majestic with Rings Genesis with Rings STYLE SELECTION = * CLASSIC = C MAJESTIC = M GENESIS = G X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Rail Nominal Nominal Catalog Price Catalog Price Panel Quantity Panel Width Panel Height Item Number (Black) (Color) Weight Wide 4 5 6 X 20468 X 20588 X 20708 37 42 48 2-Rail 6 Wide 4 5 6 X 20466 X 20586 X 20706 27 30 35 Page 4-42
PANELS STYLE SELECTION = * CLASSIC = C MAJESTIC = M GENESIS = G X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Rail Nominal Nominal Catalog Price Catalog Price Panel Quantity Panel Width Panel Height Item Number (Black) (Color) Weight Wide 4 5 6 X 30468 X 30588 X 30708 X 30828 44 49 55 60 6 Wide 4 5 6 X 30466 X 30586 X 30706 X 30826 32 36 41 44 ECHELON II (With Rings) Wide 4 5 6 X 30468R X 30588R X 30708R X 30828R 50 55 61 66 6 Wide 4 5 6 X 30466R X 30586R X 30706R X 30826R 36 40 45 48 Wide X 40948 X 41068 X 41188 73 78 84 6 Wide X 40946 X 41066 X 41186 54 57 62 Wide X 40948R X 41068R X 41188R 79 84 90 (With Rings) 6 Wide X 40946R X 41066R X 41186R 58 61 66 Page 4-43
PANELS Invincible Invincible X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Rail Nominal Nominal Catalog Price Catalog Price Panel Quantity Panel Width Panel Height Item Number (Black) (Color) Weight Wide 2AI X 30828 94 6 Wide 2AI X 30826 69 Wide 2AI X 40948 2AI X 41068 2AI X 41188 111 121 131 6 Wide 2AI X 40946 2AI X 41066 2AI X 41186 82 89 97 Page 4-44
COMPONENTS ITEM DESCRIPTION BLACK COLOR BOX WT ITEM PRICE BRONZE WHITE DESERT PRICE LENGTH QTY EA. SAND Rail-Through ACBR26R ACNR26R ACWR26R ACSR26R 67-3/4 6 3.2 Punched ForeRunner For 6 long Classic, Genesis, and Majestic (other than Majestic top rail). Includes grommets and retaining rods. Rail-Bottom Punched ForeRunner AMBR26R AMNR26R AMWR26R AMSR26R 67-3/4 6 3.2 For 6 long Majestic top rail. Includes retaining rods. ECHELON II Rail-Through Punched ForeRunner Invincible AIBR26R AINR26R AIWR26R AISR26R 71-3/8 6 3.4 For 6 long Invincible. Includes grommets and retaining rods. Rail-Through Punched ForeRunner ACBR28R ACNR28R ACWR28R ACSR28R 92-5/8 4 4.4 For long Classic, Genesis, and Majestic (other than Majestic top rail). Includes grommets and retaining rods. Rail-Bottom Punched ForeRunner AMBR28R AMNR28R AMWR28R AMSR28R 92-5/8 4 4.4 For long Majestic top rail. Includes retaining rods. Rail-Through Punched ForeRunner Invincible AIBR28R AINR28R AIWR28R AISR28R 91-1/4 4 4.3 For long Invincible. Includes grommets and retaining rods. Rail - Through - Punched Top-Punched For Rings ForeRunner ARBR26R ARNR26R ARWR26R ARSR26R 67-3/4 6 3.2 6 long rail used as 2nd rail for panels with rings. Rail - Through - Punched Top-Punched For Rings ForeRunner ARBR28R ARNR28R ARWR28R ARSR28R 92-5/8 4 4.4 long rail used as 2nd rail for panels with rings. Page 4-45
COMPONENTS ITEM DESCRIPTION BLACK COLOR BAG WT ITEM PRICE BRONZE WHITE DESERT PRICE LENGTH QTY EA. SAND Grommet Sets XB150P XN150P XW150P XS150P 1 Sq. 15 3 oz. XB190P XN190P XW190P XS190P 1 Sq. 19 3 oz. Price is per polybag of grommets. Picket Plug 8450P-20 6.04/Bag - - - - - 8453P-20 - - - - - 6.04/Bag 1 Sq. 20 1.2 Picket Plugs included with Genesis panels. Retaining Rod Quad-Flares Top View Narrow Side Wide Side H531P 67 1 2 oz. H532P 71-3/8 1 2.2 oz. H533 P 91-1/4 1 3 oz. H530P 92-5/8 1 3.2 oz. Galvanized steel; 1/8 in diameter. AB512 AN512 AW512 AS512 1 Sq. - - -.5 Fits atop 1 square pickets. Heavy-duty cast aluminum (6 tall). The four sided flare design adds the popular traditional look to the Genesis fence style. Triads AB514 AN514 AW514 AS514 1 Sq. - - -.5 Rings Fits atop 1 square pickets. Heavy-duty cast aluminum. Three distinct tips reflect the strong look of a barbed spear. AB511 AN511 AW511 AS511 4 O - - -.3 The use of rings will change rail-to-rail spacing. Consult your Ameristar professional for exact dimensions. PANEL BRACKETS ITEM DESCRIPTION BLACK COLOR BAG BOX WT. PART PRICE BRONZE WHITE DESERT PRICE QTY QTY EA. NO. EA. SAND EA. Universal Boulevard BB302 BN302 BW302 BS302 2 40.46 Bracket BB303 BN303 BW303 BS303 2 40.53 Made from high strength stainless steel. Packaged in polybag with #14 x 3/4 stainless steel selfdrilling screws, 1/4 x 2 stainless steel one-way security bolts and 1/4 stainless steel tee nuts. MUST BE ORDERED IN BAG QUANTITIES. Mounts on 2-1/2 and 3 square post. Works universally for lines, ends and corners. BB302 fits 2-1/2 BB303 fits 3 LINE END CORNER Flat Mount Bracket Swivel Bracket BB301 BN301 BW301 BS301 2 50.42 Packaged 2 pieces per polybag with #14 x 3/4 self-drilling screws, 1/4 x 2 one-way security bolts, 1/4 tee nuts. Fasteners are brackets are stainless steel. MUST BE ORDERED IN BAG QUANTITIES. BB304 BN304 BW304 BS304 2 40 1 Made from high strength stainless steel. Packaged 2 sets per polybag with 2 ea. 5/16 x 3-1/2 carriage bolts, (for 2-1/2 posts) 2 ea. 5/16 x 4 carriage bolts (for 3 posts), 2 ea. 5/16 flange nuts, 2 ea. 1/4 x 2 one-one security bolts, and 2 ea. 1/4 tee nuts. All fasteners are stainless steel. MUST BE ORDERED IN BAG QUANTITIES. (NOTE: CAUTION! THIS BRACKET INCREASES POST SPACING). See Post Spacing Table in applicable Panel section of catalog. Page 4-46
RIS RISTAR AMERISTAR MER AMERISTAR PRIMER ZINC PRIMER ZINC PRIMER SCREW REMOVER ITEM DESCRIPTION PART NUMBER PRICE BOX WT. EA. QTY. EA. One-Way Screw Remover 88246P 1.10 CUSTOM FINISHES ITEM DESCRIPTION BLACK COLOR WEIGHT PART PRICE BRONZE WHITE DESERT PRICE EACH EA. SAND Paint Pen PB100 PN100 PW100 PS100.5 AEGIS PB100 BLACK Custom finishes in all four Echelon II fencing colors. ECHELON II Spray Paint FB100 FN100 FW100 FS100 1.1 Custom finishes in all four Echelon II fencing colors. FASTENERS ITEM DESCRIPTION One-Way Bolts Tee Nuts Self-Drilling Screws Drive Rivets Flange Nuts Carriage Bolts PART NUMBER LENGTH BOX WT BLACK BRONZE WHITE DESERT PRICE QTY EA. SAND 7150BP 7150NP 7150WP 7150SP 1/4 X 2 1.04 Stainless steel washered one-way bolts for industrial brackets. 7157BP 7157NP 7157WP 7157SP 1/4 1.015 Stainless steel tee nuts for industrial brackets. HB524P HN524P HW524P HS524P #14 X 3/4 1.012 Stainless steel hex head self-drilling screws for industrial brackets. HB558P HN558P HW558P HS558P 1/4 1.002 Drive rivets for flat mount bracket. HB300P HN300P HW300P HS300P 5/16 1.013 Stainless steel flange nuts for industrial swivel bracket. HB302P HN302P HW302P HS302P 5/16 X 3-1/2 1.082 HB303P HN303P HW303P HS303P 5/16 X 4 1.09 Stainless steel carriage bolts for industrial swivel bracket. Page 4-47
ALUMINUM ORNAMENTAL SQUARE POST NOTE: In location subject to freezing, where posts are grouted into core-drilled holes, a 1/4 diameter hole should be drilled in the post approximately 1/2 above elevation to allow for drainage of built-up ground water. The drilled hole must be wiped clean and dry before applying Ameristar color finish. X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Post Wall Post Catalog Price Catalog Price Post Diameter Thickness Length Item Number (Black) (Color) Weight 6 2AP X 25072 7 2AP X 25084 8 2-1/2 SQ. (ALUMINUM).080 2AP X 25096 2AP X 25108 2AP X 25120 9 11 12 11 2AP X 25132 13 12 2AP X 25144 15 AP X 30084 12 AP X 30096 14 3 SQ. (ALUMINUM) 0.125 AP X 30108 AP X 30120 15 17 11 AP X 30132 18 12 AP X 30144 20 AP X 40084 31 AP X 40096 36 4 SQ. (ALUMINUM) 0.250 11 AP X 40108 AP X 40120 AP X 40132 40 43 49 12 AP X 40144 54 13 AP X 40156 58 Page 4-48
STEEL ORNAMENTAL SQUARE POST X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Post Ga. / Wall Post Catalog Price Catalog Price Post Diameter Thickness Length Item Number (Black) (Color) Weight 5 P X 30060 20 6 P X 30072 24 P X 30084 30 P X 30096 34 3 SQ. (STEEL) 12 GA. (INDUSTRIAL) 11 P X 30108 P X 30120 P X 30132 39 43 47 ECHELON II 12 P X 30144 51 13 P X 30156 56 14 P X 30168 60 15 P X 30180 64 16 P X 30192 69 6 P X 40072 39 P X 40084 47 P X 40096 54 P X 40108 61 4 SQ. (STEEL) 11 GA. (INDUSTRIAL) 11 12 P X 40120 P X 40132 P X 40144 67 74 81 13 P X 40156 87 14 P X 40168 94 15 P X 40180 101 16 P X 40192 108 P X 60084 102 P X 60096 116 P X 60108 131 6 SQ. (STEEL) 3/16 WALL (INDUSTRIAL) 11 12 P X 60120 P X 60132 P X 60144 145 160 174 13 P X 60156 189 14 P X 60168 103 15 P X 60180 218 16 P X 60192 232 Page 4-49
STEEL PLATED ORNAMENTAL SQUARE POST Note: Plated posts used with Majestic & Conqueror styles may require a post length 1 longer than the panel/gate height dependent on the grade elevation. X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND GA. / Post Catalog Price Catalog Price Post Post Diameter Plate Size Length Item Number (Black) (Color) Weight 3 SQ. (STEEL) 12 GA. 6 x 6 SQ. 1/4 Thick with 9/16 Holes (5003G) 4 5 6 P X 30048P P X 30060P P X 30072P P X 30084P P X 30096P P X 30108P P X 30120P 20 24 30 34 39 43 47 4 SQ. (STEEL) 11 GA. 8 x 8 SQ. 3/8 Thick with 9/16 Holes (8876G) 4 5 6 P X 40048P P X 40060P P X 40072P P X 40084P P X 40096P P X 40108P P X 40120P 33 39 47 54 61 67 74 POST CAPS X = COLOR SELECTION B = BLACK N = BRONZE W = WHITE S = DESERT SAND Catalog Price Catalog Price Cap Cap Type Cap Style Size Item Number (Black) (Color) Weight STEEL STANDARD FLAT CAP 3 SQ. 4 SQ. A X 508 A X 509 0.3 0.4 6 SQ. A X 515 0.8 ALUMINUM STANDARD FLAT CAP 2-1/2 SQ. 3 SQ. A X 600P A X 700P 0.2 0.3 4 SQ. A X 800P 0.4 ALUMINUM 3 SQ. A X 516 0.8 BALL CAP 4 SQ. 6 SQ. A X 517 A X 521 2 8 Page 4-50
Construction Specification ECHELON II - Heavy Aluminum Ornamental Fence System Internally Secured Construction Specification - SECTION 32 31 00 PART 1 - GENERAL 1.01 WORK INCLUDED The contractor shall provide all labor, materials and appurtenances necessary for installation of the industrial ornamental aluminum fence system defined herein at (specify project site). 1.02 RELATED WORK Section _ - Earthwork Section _ - Concrete 1.03 SYSTEM DESCRIPTION The manufacturer shall supply a total industrial ornamental aluminum fence system of the Ameristar Echelon II (specify Classic, Majestic, Genesis or Invincible ) design. The system shall include all components (i.e., pickets, rails, posts, gates and hardware) required. 1.04 QUALITY ASSURANCE The contractor shall provide laborers and supervisors who are thoroughly familiar with the type of construction involved and materials and techniques specified. 1.05 REFERENCES ASTM B117 - Practice for Operating Salt-Spray (Fog) Apparatus. ASTM B221 - Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles and Tubes. ASTM D523 - Test Method for Specular Gloss. ASTM D822 - Practice for Conducting Tests on Paint and Related Coatings and Materials using Filtered Open- Flame Carbon-Arc Light and Water Exposure Apparatus. ASTM D1654 - Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments. ASTM D2244 - Test Method for Calculation of Color Differences from Instrumentally Measured Color Coordinates. ASTM D2794 - Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact). ASTM D3359 - Test Method for Measuring Adhesion by Tape Test. 1.06 SUBMITTAL The manufacturer s submittal package shall be provided prior to installation. 1.07 PRODUCT HANDLING AND STORAGE Upon receipt at the job site, all materials shall be checked to ensure that no damage occurred during shipping or handling. Materials shall be stored in such a manner to ensure proper ventilation and drainage, and to protect against damage, weather, vandalism and theft. PART 2 - MATERIALS 2.01 MANUFACTURER The industrial ornamental aluminum fence system shall conform to Ameristar Echelon II, (specify Classic, Majestic, Genesis or Invincible) (specify 2-Rail,,, 3-rail with rings, or 4-rail with rings) style manufactured by Ameristar Fence Products, Inc., in Tulsa, Oklahoma. 2.02 MATERIAL A. Aluminum material for fence framework (i.e., tubular pickets, rails and posts) shall conform to the requirements of ASTM B221. The aluminum extrusions for posts and rails shall be Alloy and Temper Designation 6005-T5. The aluminum extrusions for pickets shall be Alloy and Temper Designation 6063-T5. B. The manufactured framework shall be subjected to the Ameristar thermal stratification coating process (hightemperature, in-line, multi-stage, and multi-layer) including, as a minimum, a six-stage pretreatment/wash and an electrostatic spray application of a polyester finish. The topcoat shall be a no-mar TGIC polyester powder coat finish with a minimum thickness of 2 mils (0.0508mm). The color shall be (specify Black, Bronze, White, or Desert Sand). The stratification-coated framework shall be capable of meeting the performance requirements for each quality characteristic shown in Table 2. C. Material for fence pickets shall be 1 square x 0.062 thick extruded tubing. The cross-sectional shape of the rails shall conform to the manufacturer s ForeRunner design with outside cross-section dimensions of 1.75 square. The top wall and internal web of the of the rail shall be 0.070 thick; the sidewalls shall be 0.070 thick for superior vertical load strength. Picket holes in the ForeRunner rail shall be spaced 4.715 o.c., except for Invincible style 6 long, which shall be, spaced 4.98 o.c. Picket retaining rods shall be 0.125 diameter galvanized steel. Fence posts and gate posts shall meet the minimum size requirements of Table 1. High quality PVC grommets shall be supplied to seal all picket-to-rail intersections. D. All fasteners shall be stainless steel. Bracket to rail attachments shall be made using specially designed one-way tamperproof security bolts with inverted t-nuts. Bracket to post connections shall be made using self-drilling hex-head screws. E. Aluminum castings shall be used for all rings, post caps, finials, and miscellaneous adornments. 2.03 FABRICATION A. Pickets, rails and posts shall be pre-cut to specified lengths. ForeRunner rails shall be pre-punched to accept pickets. B. The rail inner slide shall be fully inserted into the rail outer channel to form the raceway for the internal retaining rod. Grommets shall be inserted into the pre-punched holes in the rails, and pickets shall be inserted through the grommets so that pre-drilled picket holes align with the internal raceway of the two-part ForeRunner rails. (Note: This can best be accomplished by using an alignment template). Retaining rods shall be inserted into each ForeRunner rail so that they pass through the pre-drilled holes in each picket, thus completing the panel assembly. C. Completed panels shall be capable of supporting a 300 lb. load (applied at midspan) without permanent deformation. Panels shall be biasable to a 25% change in grade. D. Gates shall be fabricated using 1.75 sq. reinforced ForeRunner rail material, 1.75 sq. x.250 gate ends, and 1 sq. x.125 pickets. All rail and upright intersections shall be joined by welding. All picket and rail intersections shall be joined by welding. PART 3 - EXECUTION 3.01 PREPARATION All new installation shall be laid out by the contractor in accordance with the construction plans. 3.02 FENCE INSTALLATION Fence post shall be spaced according to Table 3, plus or minus ½. For installations that must be raked to follow sloping grades, the post spacing dimension must be measured along the grade. Fence panels shall be attached to posts with brackets supplied by the manufacturer. Posts shall be set in concrete footers having a minimum depth of 36 (Note: In some cases, local restrictions of freezing weather conditions may require a greater depth). The Earthwork and Concrete sections of this specification shall govern material requirements for the concrete footer. Posts setting by other methods such as plated posts or grouted core-drilled footers are permissible only if shown by engineering analysis to be sufficient in strength for the intended application. 3.03 FENCE INSTALLATION MAINTENANCE When cutting/drilling rails or posts adhere to the following steps to seal the exposed surfaces; 1) Remove all metal shavings from cut area. 2) Apply custom finish paint matching fence color. Failure to seal exposed surfaces per steps 1& 2 above will negate warranty. Ameristar spray cans or paint pens shall be used to prime and finish exposed surfaces; it is recommended that paint pens be used to prevent overspray. Use of non-ameristar parts or components will negate the manufactures warranty. 3.04 GATE INSTALLATION Gate posts shall be spaced according to the manufacturers gate drawings, dependent on standard outto-out gate leaf dimensions and gate hardware selected. Type and quantity of gate hinges shall be based on the application; weight, height, and number of gate cycles. The manufacturers gate drawings shall identify the necessary gate hardware required for the application. Gate hardware shall be provided by the manufacture of the gate and shall be installed per manufacturer s recommendations. 3.05 CLEANING The contractor shall clean the jobsite of excess materials; post-hole excavations shall be scattered uniformly away from posts. ECHELON II Table 1 Minimum Sizes for Echelon II Posts Fence Posts Panel Height 2-1/2 x 2-1/2 x.080 Alum. Up to & Including 6 Height w/ reinforced web 3 x 3 x.120 Alum. Over 6 Up to & Including Height 4 x 4 x.250 Alum. Over Height Up to Gate Height Gate Leaf Up to & Including 4 Over 4 Up to & Including 6 Over 6 Up to & Including Over Up to & Including Up to 4 4 x 4 x.250 Alum. 3 x 3 x.120 Alum. or 3 x 12 Ga. steel 4 x 11 Ga. steel 4 x 11 Ga. steel 4 1 to 6 4 x 4 x.250 Alum. or 3 x 12Ga. steel 3 x 12 Ga. steel 4 x 11 Ga. steel 4 x 11 Ga. steel 6 1 to 4 x 11 Ga. steel 4 x 11 Ga. steel 4 x 11 Ga. steel 6 x 3/16 steel 1 to 4 x 11 Ga. steel 4 x 11 Ga. steel 6 x 3/16 steel 6 x 3/16 steel 1 to 12 4 x 11 Ga. steel 6 x 3/16 steel 6 x 3/16 steel 6 x 3/16 steel 12 1 to 14 6 x 3/16 steel 6 x 3/16 steel 6 x 3/16 steel 6 x 3/16 steel Table 2 Coating Performance Requirements Quality Characteristics ASTM Test Method Performance Requirements Adhesion D3359 Method B Adhesion (Retention of Coating) over 90% of test area (Tape and knife test). Corrosion Resistance B117 & D1654 Corrosion Resistance over 1,000 hours (Scribed per D1654; failure mode is accumulation of 1/8 coating loss from scribe or medium #8 blisters). Impact Resistance D2794 Impact Resistance over 60 inch lb. (Forward impact using 0.625 ball). Weathering Resistance D822 D2244, D523 (60 Method) Weathering Resistance over 1,000 hours (Failure mode is 60% loss of gloss or color variance of more than 3 delta-e color units). Table 3 Echelon II Post Spacing By Bracket Type Span For INVINCIBLE For CLASSIC, GENESIS, & MAJESTIC Nominal (91.25 Rail) Nominal (92.625 Rail) Post Size Bracket Type Flat Mount (BB301) Universal (BB302) Universal (BB303) Flat Mount (BB301) Swivel (BB304)* Post Settings ± ½ O.C. 94-1/2 95 96 96.5 96 96-1/2 *97.5 *98 Span For INVINCIBLE 6 Nominal (67.75 Rail) For CLASSIC, GENESIS, & MAJESTIC 6 Nominal (71.375 Rail) Post Size Bracket Type Flat Mount (BB301) Universal (BB302) Universal (BB303) Flat Mount (BB301) Swivel (BB304)* Post Settings ± ½ O.C. 75 75.5 71.5 72 71.5 72 *73 *73.5 *Note: When using BB304 swivel brackets on either or both ends of a panel installation, care must be taken to ensure the spacing between post and adjoining pickets meets applicable codes. This will require trimming one or both ends of the panel. Page 4-51
AMERISTAR INDUSTRIAL ALUMINUM FENCE LIMITED LIFETIME WARRANTY AMERISTAR Echelon II Aluminum Fence System is manufactured from the highest quality materials by skilled craftsmen to meet the highest standards of workmanship in the industry. Extruded aluminum framework shall be subject to a six stage pretreatment/wash followed by an electrostatic spray application of a no-mar TGIC polyester powder coat finish, which provides the protection necessary to withstand adverse environmental conditions. The powder coated surface on all aluminum framework (i.e., pickets, rails and posts) by AMERISTAR is guaranteed under normal and proper usage, against cracking, peeling, chipping, blistering or corroding. Normal and proper usage does not include physical damage or abrasion to the protective coating. AMERISTAR Echelon II Aluminum Fence System framework is also guaranteed for the same period of time against defects in workmanship or materials. Should any ornamental aluminum fence framework manufactured by Ameristar Fence Products fail in accordance with any of the above conditions, Ameristar Fence Products warrants to the original purchaser their redemption through replacement or renewal. The decision as to which method of redemption is allowed is solely at the discretion of Ameristar. Notice of failure under the conditions of this warranty shall be sent to Ameristar Fence Products or it authorized representative, in writing, together with proof of purchase and shall specify the nature of the defect and when it was first observed. If contractor uses non Ameristar parts/components this will negate the warranty. Should the fence be improperly installed, Ameristar Fence Products shall not be responsible for guaranteed performance or appearance of the material. Neither does this guarantee apply when failure or damage is due to improper use or application, abuse or misuse, vandalism or acts of God. Ameristar Fence Products reserves the right to inspect the material to determine validity of the claim. Upon validation of the claim by Ameristar Fence Products or its authorized representative, redemption by replacement or renewal shall be made by Ameristar Fence Products. Reimbursement for the costs of removal and installation of materials are not included in the guarantee, nor will Ameristar Fence Products provide those services. The above constitutes the complete warranty by the manufacturer. No other agreement, written or implied, is valid. Ameristar Fence Products does not authorize any other person or agent to make any other express warranties. Ameristar Fence Products neither assumes nor authorizes any other person or agent to assume any other liability in connection with the AMERISTAR Echelon II Aluminum Fence System. Some jurisdictions do not allow limitations on how long an implied warranty lasts, nor do they allow an exclusion or limitation of incidental or consequential damages; therefore, the limitations and exclusions noted herein may not apply. PURCHASE DATE DEALER SIGNATURE P. O. BOX 581000 TULSA, OKLAHOMA 74158-1000 Page 4-52
ALUMINUM WELDED GATES 2 2 GATE SPECIFICATION Gate Ends.250" Wall Aluminum Rails.125" Wall Aluminum Pickets.125" Wall Aluminum Order 1 Leaf For Single Swing Opening Order 2 Leaves For Double Swing Opening W = Outside To Outside Width of Finished Gate Leaf H = Height; = Hinge Clearance; LC = Latch Clearance; P s = Post Interspace (Single Swing); P d = Post Interspace (Double Swing) HARDWARE KITS & POSTS INTERSPACES FOR ECHELON II SINGLE SWING WELDED ALUMINUM GATES WITH STRAIGHT PICKETS NOMINAL GATE OPENING 3-1/2" 1 W = LEAF WIDTH MAGNA LATCH/TRU-CLOSE HINGE KIT #TCPGK NOT FOR GATES OVES 6 WIDE FORK LATCH/BOX HINGE KITS #EGBSX25 OR #EGBSX3 AMERISTAR LOCK/BOX HINGE KIT #EGBSXA HEAVY COMMERCIAL HINGE KIT #HGBS-25, #HGBS-3 OR #HGBS-4 INDUSTRIAL HINGE KIT WITH STRONG ARM #IGBS-25, #IGBS-3 OR #IGBS-4 LC P s 41-3/4" 51" 60-1/2" 70" N/A LC P s LC P s LC P s LC P s 3/4" 3/4" N/A N/A N/A N/A N/A N/A N/A 2-3/8" 2" 44-5/8" 53-7/8" 63-3/8" 72-7/8" 82-3/8" 101-1/8" 110-5/8" 119-7/8" 138-7/8" 148-1/8" 157-5/8" 167-1/8" 2-3/8" 5/8" 43-1/4" 52-1/2" 62" 71-1/2" 81" 99-3/4" 1091/4" 118-1/2" 137-1/2" 146-3/4" 156-1/4" 165-3/4" 1-1/4" 3" 44-1/2" 53-3/4" 63-1/4" 72-3/4" 82-1/4" 101" 110-1/2" 119-3/4" 138-3/4" 148" 157-1/2" 167" 1-1/2" 3" 44-3/4" 54" 63-1/2" 73" 82-1/2" 101-1/4" 110-3/4" 120" 139" 148-1/4" 157-3/4" 167-1/4" P s (Post Interspace for Single Gagte) = (Hinge Clearance) + W (Gate Width) + LC (Latch Clearance) ECHELON II HARDWARE KITS & POSTS INTERSPACES FOR ECHELON II DOUBLE SWING WELDED ALUMINUM GATES WITH STRAIGHT PICKETS NOMINAL GATE OPENING 1 1 1 20' 21' 2 2 1 W = LEAF WIDTH 2-3/8" FORK LATCH/BOX HINGE LC 2" KIT #EGBDX P s 87-1/4" 105-3/4" 124-3/4" 200-1/4" 219-1/4" 237-3/4" 275-3/4" 294-1/4" 313-1/4" 332-1/4" INDUSTRIAL HINGE KIT WITH STRONG ARM #IGBD LC P s 85-1/2" 104" 123" 142" 161" 1-1/2" 2" 198-1/2" 217-1/2" 236" 274" 292-1/2" 311-1/2" 330-1/2" P d (Post Interspace for Double Gate) = 2 x (Hinge Clearance) + 2 x W (Gate Width) + LC (Latch Clearance) HARDWARE KITS & POSTS INTERSPACES FOR ECHELON II SINGLE SWING WELDED ALUMINUM GATES WITH CURVED INVINCIBLE PICKETS NOMINAL GATE OPENING 3-1/2" 1 W = LEAF WIDTH 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 106" 115-3/8" 129-1/2" 139" 153-1/8" 167-1/4" LOKK LATCH/TRU-CLOSE HINGE KIT #TCSGK NOT FOR GATES OVES 6 WIDE FORK LATCH/BOX HINGE KITS #EGBSX25 OR #EGBSX3 AMERISTAR LOCK/BOX HINGE KIT #EGBSXA LC P s LC 3/4" 3/4" N/A N/A N/A N/A N/A N/A N/A N/A 2-3/8" 2" P s 44-3/8" 49-1/8" 63-1/4" 72-5/8" 86-3/4" 96-1/4" 110-3/8" 119-3/4" 133-7/8" 143-3/8" 157-1/2" 171-5/8" LC P s 41-1/2" 46-1/4" 60-3/8" 69-3/4" 2-3/8" 5/8" 43" 47-3/4" 61-7/8" 71-1/4" 85-3/8" 94-7/8" 109" 118-3/8" 132-1/2" 142" 156-1/8" 170-1/4" P s (Post Interspace for Single Gate) = (Hinge Clearance) + W (Gate Width) + LC (Latch Clearance) HARDWARE KITS & POSTS INTERSPACES FOR ECHELON II DOUBLE SWING WELDED ALUMINUM GATES WITH CURVED INVINCIBLE PICKETS NOMINAL GATE OPENING 1 1 1 20' 22' 2 2 2 W = LEAF WIDTH 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 106" 115-3/8" 129-1/2" 139" 153-1/8" 167-1/4" 2-3/8" FORK LATCH/BOX HINGE LC 2" KIT #EGBDX P s 86-3/4" 96-1/4" 124-1/2" 143-1/4" 171-1/2" 190-1/2" 218-3/4" 237-1/2" 265-3/4" 284-3/4" 313" 341-1/4" 1-1/4" HEAVY COMMERCIAL LC 2" HINGE KIT #HGBD P s 84-1/2" 94" 122-1/4" 141" 169-1/4" 188-1/4" 216-1/2" 235-1/4" 263-1/2" 282-1/2" 310-3/4" 339" P d (Post Interspace for Double Gate) = 2 x (Hinge Clearance) + 2 x W (Gate Width) + LC (Latch Clearance) Note: See Sales Policy for additional information pertaining to gate orders. Page 4-53
ALUMINUM WELDED GATES Straight Picket Style Choices CLASSIC MAJESTIC 2-Rail GENESIS For additional strength; all gate leaves greater than 6 feet in width will have an intermediate center upright, gusset plates will be welded in all four corners, and the appropriate quantity of turnbuckle and cable kits will be included. With Rings Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = C Majestic = M Genesis = G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT Tall 2-Rail 1 X 2048-42 X 2048-48 X 2048-60 X 2048-72 X 2048-84 X 2048-96 X 2048-108 X 2048-120 X 2048-132 X 2048-144 X 2048-156 X 2048-168 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-54 37 42 48 54 69 75 85 91 99 105 111 127
ALUMINUM WELDED GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = Majestic = Genesis = C M G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT 1 X 3048-42 X 3048-48 X 3048-60 X 3048-72 X 3048-84 X 3048-96 X 3048-108 X 3048-120 X 3048-132 X 3048-144 X 3048-156 X 3048-168 40 46 53 60 76 83 93 100 109 116 123 140 ECHELON II Tall (With Rings) 1 X 3048-42R X 3048-48R X 3048-60R X 3048-72R X 3048-84R X 3048-96R X 3048-108R X 3048-120R X 3048-132R X 3048-144R X 3048-156R X 3048-168R 42 49 56 64 81 88 101 109 119 126 134 152 Tall 2-Rail 1 X 2058-42 X 2058-48 X 2058-60 X 2058-72 X 2058-84 X 2058-96 X 2058-108 X 2058-120 X 2058-132 X 2058-144 X 2058-156 X 2058-168 44 51 58 65 82 89 101 108 117 124 131 151 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-55
ALUMINUM WELDED GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = C Majestic = M Genesis = G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT 1 X 3058-42 X 3058-48 X 3058-60 X 3058-72 X 3058-84 X 3058-96 X 3058-108 X 3058-120 X 3058-132 X 3058-144 X 3058-156 X 3058-168 47 55 63 71 89 97 109 117 127 135 143 164 Tall (With Rings) 1 X 3058-42R X 3058-48R X 3058-60R X 3058-72R X 3058-84R X 3058-96R X 3058-108R X 3058-120R X 3058-132R X 3058-144R X 3058-156R X 3058-168R 49 57 66 75 94 102 117 126 137 145 154 176 Tall 2-Rail 1 X 2070-42 X 2070-48 X 2070-60 X 2070-72 X 2070-84 X 2070-96 X 2070-108 X 2070-120 X 2070-132 X 2070-144 X 2070-156 X 2070-168 51 59 67 75 96 104 117 125 137 145 153 175 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-56
ALUMINUM WELDED GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = C Majestic = M Genesis = G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT 1 X 3070-42 X 3070-48 X 3070-60 X 3070-72 X 3070-84 X 3070-96 X 3070-108 X 3070-120 X 3070-132 X 3070-144 X 3070-156 X 3070-168 55 63 75 81 103 112 123 132 145 154 163 186 ECHELON II Tall (With Rings) 1 X 3070-42R X 3070-48R X 3070-60R X 3070-72R X 3070-84R X 3070-96R X 3070-108R X 3070-120R X 3070-132R X 3070-144R X 3070-156R X 3070-168R 57 66 75 85 108 117 133 143 157 166 176 200 Tall 1 X 3082-42 X 3082-48 X 3082-60 X 3082-72 X 3082-84 X 3082-96 X 3082-108 X 3082-120 X 3082-132 X 3082-144 X 3082-156 X 3082-168 62 71 81 91 115 124 138 148 162 171 181 209 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-57
ALUMINUM WELDED GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = C Majestic = M Genesis = G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT Tall (With Rings) 1 X 3082-42R X 3082-48R X 3082-60R X 3082-72R X 3082-84R X 3082-96R X 3082-108R X 3082-120R X 3082-132R X 3082-144R X 3082-156R X 3082-168R 64 74 84 95 120 130 148 159 174 183 194 223 1 X 4094-42 X 4094-48 X 4094-60 X 4094-72 X 4094-84 X 4094-96 X 4094-108 X 4094-120 X 4094-132 X 4094-144 X 4094-156 X 4094-168 73 84 95 107 136 147 181 193 210 223 235 271 Tall (With Rings) 1 X 4094-42R X 4094-48R X 4094-60R X 4094-72R X 4094-84R X 4094-96R X 4094-108R X 4094-120R X 4094-132R X 4094-144R X 4094-156R X 4094-168R 77 89 102 115 145 157 181 193 210 223 235 271 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-58
ALUMINUM WELDED GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. Style Selection = * Classic = C Majestic = M Genesis = G X = Color Selection B = Black W = White N = Bronze S = Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT X 4106-42 X 4106-48 X 4106-60 X 4106-72 X 4106-84 X 4106-96 80 92 105 117 149 161 ECHELON II Tall (With Rings) X 4106-42R X 4106-48R X 4106-60R X 4106-72R X 4106-84R X 4106-96R 84 97 112 125 158 171 Tall X 4118-42 X 4118-48 X 4118-60 X 4118-72 X 4118-84 X 4118-96 88 100 114 128 162 176 (With Rings) X 4118-42R X 4118-48R X 4118-60R X 4118-72R X 4118-84R X 4118-96R 92 105 121 136 171 186 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-59
ALUMINUM WELDED INVINCIBLE GATES Curved Picket Style Choices INVINCIBLE For additional strength; all gate leaves greater than 6 feet in width will have an intermediate center upright, gusset plates will be welded in all four corners, and the appropriate quantity of turnbuckle and cable kits will be included. Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. X = Color Selection B = Black W = White N S = = Bronze Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT Tall 1 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 106" 115-3/8" 129-1/2" 139" 153-1/8" 167-1/4" 2AI X 3082-42 2AI X 3082-48 2AI X 3082-60 2AI X 3082-72 2AI X 3082-84 2AI X 3082-96 2AI X 3082-108 2AI X 3082-120 2AI X 3082-132 2AI X 3082-144 2AI X 3082-156 2AI X 3082-168 64 73 83 93 117 127 146 156 166 173 185 219 Tall 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 106" 115-3/8" 129-1/2" 139" 153-1/8" 2AI X 4094-42 2AI X 4094-48 2AI X 4094-60 2AI X 4094-72 2AI X 4094-84 2AI X 4094-96 2AI X 4094-108 2AI X 4094-120 2AI X 4094-132 2AI X 4094-144 2AI X 4094-156 1 167-1/4" 2AI X 4094-168 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-60 75 86 97 109 138 149 172 183 195 205 218 257
ALUMINUM WELDED INVINCIBLE GATES Custom gate dimensions are available upon request, but incur a 10% engineering charge based on the nearest larger standard gate leaf. X = Color Selection B = Black W = White N S = = Bronze Desert Sand GATE RAIL NOMINAL GATE ACTUAL GATE CATALOG PRICE CATALOG PRICE GATE HEIGHT QTY OPENING LEAF WIDTH ITEM NUMBER (BLACK) (COLOR) WEIGHT Tall 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 2AI X 4106-42 2AI X 4106-48 2AI X 4106-60 2AI X 4106-72 2AI X 4106-84 2AI X 4106-96 82 94 107 119 151 163 ECHELON II Tall 40" 44-3/4" 58-7/8" 68-1/4" 82-3/8" 91-7/8" 2AI X 4118-42 2AI X 4118-48 2AI X 4118-60 2AI X 4118-72 2AI X 4118-84 2AI X 4118-96 91 103 117 131 165 179 Note: Gate Hardware is not included. Available Gate Hardware Kits are located in the Ornamental Gate Hardware Section. Page 4-61
Page 4-62