How Many Times Can You Repaint the Exterior of Your Building? Kevin Brown KTA-Tator, Inc.
Determine the relationship between the permeance of the coating and water content within the wall assembly. Recognize the value of thermal-dynamic modelling (using WUFI -ORNL/IBP software in this case) when specifying coatings for use on building walls. Recognize that the geographical location of a building will influence coating selection and the number of times the building can be repainted. Explain the long-term cost savings that can be realized by selecting the correct coating system for the geographical location.
Moisture moves from warm to cold (thermal gradient) Moisture moves from more to less (concentration gradient)
Cold climate: vapor drive primarily from interior to exterior Hot, humid climate: vapor drive primarily exterior to interior
Source: Whole Building Design Guide, a program of the National Institute of Building Sciences, Moisture Management Concepts, by Ted J. Kesik, illustrations by Ashleigh Uisaka
Permeance Permeance is measured in perms. One perm is one grain of water vapor per hour flowing through one square foot of a layer, induced by a vapor pressure difference of one inch of mercury across the two surfaces. Perm Rating = Resistance to vapor drive Vapor Drive
Vapor Impermeable Vapor Barriers 1 perm or less Semi-Vapor Permeable Vapor Retarders More than 1 and less than 10 perms Vapor Permeable Breathable 10 perms or more Source: ASHRAE Journal, February 2002, Moisture Control for Buildings, by Joseph Lstiburek., P.Eng.
Interior Paint Exterior Paint
1.5 Concrete Brick layers Cavity filled with Sprayed Polyurethane foam open cell insulation Boundary Conditions: ASHRAE Year 3 Orientation East Interior ASHRAE 160P Air Conditioning 69.98-75.02 F Models simulate 3 years
WUFI does not have pre-programmed values for coating permeance. Permeance values can be obtained from the manufacturer or through laboratory testing and entered into the model. The values used must be representative of the entire system, not individual coats alone.
Exterior Paint Permeance 0 5 10 15 20 25 30 35 40 Interior Paint Permeance 0 15 40
Concrete Brick Water Content Source: WUFI Pro 5.3 Water Content analyzed for each model Practical water Content Free Saturation water content Maximum water content
Water Content (lb/ft 3 ) Relative Humidity (%) 0 0% 2.28 5% 2.98 69.5% 3.21 (W 80 ) 80% W 80 Practical Moisture Content (80% RH) W f Free Saturation point (100% RH) 3.47 91.5% 4.05 (W f ) 100%
Water content at outer layer of block (beneath the coating) Water content at inner layer of block (beneath the coating) Water content in interior of block
Climate Zone 4&5 marine, Oceanic CFB cool pacific NW Exterior Paint Permeance Interior Paint Permeance 0 0 15 40 5 0 15 40 10 0 15 40 15 0 15 40 20 0 15 40 25 0 15 40 30 0 15 40 35 0 15 40 40 0 15 40
Exterior Interior Outer Block, 0 Interior Perms, (lb/ft 3 ) Ext. Perms Start End Min. Max Delta 0 3.21 4.23 3.21 4.25 1.02 5 3.21 3.45 2.49 3.67 0.24 10 3.21 3.40 2.45 3.61 0.19 15 3.21 3.38 2.43 3.59 0.17 20 3.21 3.37 2.42 3.58 0.16 25 3.21 3.36 2.42 3.56 0.15 30 3.21 3.37 2.42 3.58 0.16 35 3.21 3.36 2.42 3.57 0.15 40 3.21 3.36 2.42 3.57 0.15
Outer Block Layer, Ending Water Content (lb/ft 3 ) Eastern Exposure
Climate Zone 1, AWtropical wet/dry
Outer Block Layer, Ending Water Content (lb/ft 3 ) Eastern Exposure
Climate Zone 4&5 Marine, DFA Humid cold
Outer Block Layer, Ending Water Content (lb/ft 3 ) Eastern Exposure
Climate Zone 4&5, dry semi-arid
Outer Block Layer, Ending Water Content (lb/ft 3 ) Eastern Exposure
Climate Zone 3, humid subtropical
Outer Block Layer, Ending Water Content (lb/ft 3 ) Eastern Exposure
Outer Block Layer, Ending Water Content (lb/ft 3 ) Interior coating permeance 0 Eastern Exposure
Outer Block Layer, Ending Water Content (lb/ft 3 ) Interior coating permeance 15 Eastern Exposure
Outer Block Layer, Ending Water Content (lb/ft 3 ) Interior coating permeance 40 Eastern Exposure
W f W 80 Days MAR 182.5 SEP 365 MAR 547.5 SEP 730 MAR 912.5 SEP 1095 MAR
W f W 80 Days MAR 182.5 SEP 365 MAR 547.5 SEP 730 MAR 912.5 SEP 1095 MAR
Capabilities Determine the appropriate selection and arrangement of materials Takes into account vapor diffusion movement Understands moisture storage functions of porous hygroscopic material Input the interior conditions Input exterior climate and orientation Ability to review Seasonal changes in water content
Limitations WUFI does not house specific coating system data by manufacturer or product type The models assume the wall assembly is constructed perfectly
Coating permeance is it considered for maintenance painting projects? How many times can a building be painted before moisture related problems occur? Consider Modeling?
ORIGINAL APPLICATION (EXTERIOR) MAINTENANCE REPAINTS (EXTERIOR) 1st 2nd 3rd 4th 5th Primer (18 mils) Topcoat (6 mils) Topcoat (6 mils) Topcoat (6 mils) Topcoat (6 mils) Topcoat (6 mils) Topcoat (6 mils) Total System Permeance 24 16 8 4 2 1
CITY OEM (24 PERMS) R1 (16 PERMS) R2 (8 PERMS) R3 (4 PERMS) R4 (2 PERMS) R5 (1 PERM) Miami Providence Colorado Springs Seattle Memphis
Based on the repainting variables modeled and an interior permeance of 15: Providence and Seattle prefer as high a permeance as possible for the initial exterior coating and high-permeance coatings for maintenance. Colorado Springs and Miami perform well with any exterior coating permeance, both initially and during maintenance, with Miami slightly better than Colorado Springs Memphis has moderate risk of moisture related problems after the fourth repaint
CITY ORIGINAL R1 YEAR 6 R2 YEAR 12 R3 YEAR 18 R4 YEAR 24 R5 YEAR 30 TOTAL NPV COST Miami $80,000 $23,592 $22,263 $21,009 $19,826 $18,709 $185,399 Providence $80,000 $23,592 $22,263 $21,009 Remove $79,304 $18,709 $244,877 Colorado Springs $80,000 $23,592 $22,263 $21,009 $19,826 $18,709 $185,399 Seattle $80,000 $23,592 $22,263 $21,009 Remove $79,304 $18,709 $244,877 Memphis $80,000 $23,592 $22,263 $21,009 $19,826 $18,709 $185,399
Water retention in a wall assembly is influenced by: geographical location, seasonal changes, interior ambient conditions, wall design, presence or absence of insulation, and the permeance of the applied coatings. WUFI simulation modeling allows for a buildingspecific analysis of the risks associated with multiple repaints of exterior walls based on the permeance of the applied coating. The analysis allows for planning of long-range capital expenditures to remove and replace the coating layers at the correct intervals before moisture problems occur.
Kevin Brown 336-386-4000 (kbrown@kta.com)