Coatings - Linings - Fireproofing Water & Wastewater Coatings & Linings SYSTEM GUIDE Environmentally Friendly Coatings Protection From Collection to Storage Customer Service: 888-227-2654 Technical Service: 800-848-4645 www.carboline.com
Collections & Transportation Lining System Generic Film Thickness Application Collection - Concrete restructure and resurfacing Carboguard 510 SG Cementitious Mortar <1/4 (6250µ) Carboguard 510 Carbocrete 522 Cementitious Mortar Fiber-Reinforced Cementitous Mortar Collection - Concrete or Steel Primer Various mixes for voids and bug holes up to 3 1/2-3 1/2 2 Spray applied mortar designed to resurface concrete for possible liner Trowel applied mortar designed to resurface concrete and fill voids Sprayed or troweled applied mortar designed to resurface and repair concrete Carboguard 1340 WB Water-borne epoxy primer Primer for damp and dry concrete. Phenoline 311 primer MIO filled Collection - Concrete, Steel & Brick Reactamine 760 Plasite 4500S, 4500, or 4500 FS 100% Solids Holding primer for blasted steel and primer for damp concrete 80-125 mils (Concrete) (2000-3125µ) 60-80 mils (Steel) (1500-2000µ) Manholes, wet wells, and lift stations 50-60 mils (Concrete) Piping and sewer interceptors (1250-1500µ) 30-45 mils (Steel) (750-1125µ) Plasite 5371 Aggregate-filled epoxy (100%) 125 mils (3125µ) Manholes, wet wells, lift stations Plasite 4550 or 4550S Reactamine ET Transportation - Concrete Novolac 100% Solids Aromatic Polyurea 50-60 mils (Concrete) (1250-1500µ) 30-45 mils (Steel) (750-1125µ) 80-125 mils (Concrete) (2000-3125µ) 60-80 mils (Steel) (1500-2000µ) Manholes, wet wells, lift stations Manholes, wet wells, and lift stations Piping and sewer interceptors Bitumastic 300M Coal-tar 16-24 mils(400-600µ) Piping, sewer interceptors, internal and external use Polyclad 777, 757, & Reactamine 760 Plasite 4500S or 4500 100% Solids Transportation - Steel and Ductile Iron 80-125 mils (Concrete) (200 0-3125µ) 60-80 mils (Steel) (1500-2000µ) 50-60 mils (Concrete) (1250-1500µ) Pipeline coating with quick return to service, can be used on the internal and the external Pipeline coating for use on both internal and external Bitumastic 300M Coal-tar epoxy 16-24 mils (400-600µ) Piping, sewer interceptors internal and external use Reactamine 760* Hybrid Plasite 4500 100% Solids Polyclad 777 Polyclad 767* Polyclad 757 *ANSI/NSF Std. 61 Structural Structural Structural 25-45 mils (Steel) (625-1125µ) 30-45 mils (Steel) (750-1125µ) 25-45 mils (Steel) (625-1125µ) 25-45 mils (Steel) (625-1125µ) 25-45 mils (Steel) (625-1125µ) Pipeline coating with quick return to service, can be used on the internal for potable water and wastewater Pipeline coating Pipeline coating used on the exteriors, snap cure and quick return to service (New Construction) Pipeline internal liner designed for potable water (New Construction) Pipeline internal liner designed for wastewater application. Resistant to corrosion caused by MIC and H 2 S
Wastewater Treatment- New Construction Steel Atmospheric Exposures Exposure or Service Life New Construction Systems Generic Exterior Environment - Steel Exterior exposed steel for sand filters, rake arms, piping, structural steel, tanks, pumps, & valves Good Better Best Carboguard 60 or 800 Carbozinc Series Zinc rich primer intermediate Interior Environment - Steel Structural steel, equipment, pumps, motors, piping, tanks, storage & warehouse areas, & other miscellaneous steel Good Best Carbozinc Series Zinc rich primer intermediate Caustic or Acid Exposures - Steel Structural steel, equipment, pumps, motors, piping, tanks, miscellaneous steel Mild Carboguard 890 Carboguard 890 Cycloaliphatic Moderate Plasite 4500S 100% solids amine epoxy 20-30 mils (500-750µ) Film Thickness Severe Phenoline 1205 Flake filled epoxy novolac 15 mils (375µ) minimum - One or two coats Under Insulation to 425 F/218 C - Steel Piping, structural steel under insulation Severe Thermaline 450 Flake filled epoxy novolac 15 mils (375µ) minimum- One or two coats Below Grade, Wet Soil - Steel Buried pipe, tanks, vessels Severe Bitumastic 300M Coal-tar epoxy 16-24 mils (400-600µ) Severe Plasite 4500S or 4500 100% Solids 30-45 mils (750-1125µ) Severe Polyclad 777 60-80 mils (1500-2000µ) High Temperature Exposures - Steel Incinerators, furnaces, rotary kilns, fluidizing beds <450 F (<232 C) <1000 F (<538 C) <1000 F (<538 C) Thermaline 4900R Thermaline 4700 Thermaline 4000 Inorganic zinc primer Silicone Acrylic Inorganic zinc primer Silicone Inorganic zinc primer Inorganic polymer 1.5-2 mils (38-50µ) 1.5-2 mils (38-50µ) 3
Wastewater Treatment - Maintenance Steel Exposure or Maintenance Systems Generic Film Thickness Service Life Exterior Environment - Steel Exterior exposed steel for sand filters, rake arms, piping, structural steel, tanks, piping, pumps & valves Good Better Best Rustbond Carbomastic Series Carbomastic Series Sealer Surface Tolerant Surface Tolerant Intermediate Interior Environment - Steel Structural steel, equipment, pumps, motors, piping, tanks, storage & warehouse areas, & other miscellaneous steel Good Best Rustbond Carbomastic Series Caustic or Acid Exposures - Steel Structural steel, equipment, pumps, motors, piping, tanks, miscellaneous steel Mild Carboguard 890 Carboguard 890 Sealer Surface Tolerant Intermediate Cycloaliphatic 1-2 mils (25-50µ) 1-2 mils (25-75µ) Moderate Plasite 4500S 100% Solids Amine 20-30 mils (500-750µ) Severe Phenoline 1205 Flake Filled Novolac Below Grade, Wet Soil - Steel Buried pipe, tanks, vessels 15 mils (375µ) minimum One or two coats Severe Bitumastic 300M Coal-Tar 16-24 mils (400-600µ) High Temperature Exposures - Steel Incinerators, furnaces, rotary kilns, fluidizing beds <450 F (<232 C) <1000 F (538 C) <1000 F (<538 C) Thermaline 2977 Thermaline 4900 Thermaline 4700 Thermaline 4000 Modified Silicone Zinc Primer Silicone Acrylic Inorganic Zinc Primer Silicone Inorganic Zinc Primer Inorganic Polymer 2.5 mils (62µ) 1.5-2 mils (38-50µ) 1.5-2 mils (38-50µ) 4
Wastewater Treatment- New Construction & Maintenance Concrete & Miscellaneous Exposure or Coating Systems Generic Film Thickness Application Service Life Exterior Weathering - Concrete Moderate Better Interior - Concrete Mild Moderate Severe Sanitile 120 Carbocrylic 3359 Carbocrylic 3359 Flexxide Elastomer Flexxide Elastomer Sanitile 120 Sanitile 155 Sanitile 100 Sanitile 555 Sanitile 755 Sanitile 855 Interior - Concrete Flooring Concrete Interior floors with various exposures Low traffic Moderate traffic High traffic Severe chemical Carboguard 1340 WB Sanitile 555 Carboguard 1340 Carbocoat 8215 Non-Skid Carboguard 1340 Carboguard 869 Non-Skid Sanitile 945 SL Sanitile 945 SL w/aggregate Sanitile 945 SL Semstone 145 series w/aggregate Semstone 145 series Miscellaneous Substrates WB Acrylic Primer WB Acrylic WB Acrylic WB Acrylic Elastomer WB Acrylic Elastomer WB Acrylic Primer WB Acrylic WB Acrylic Block Filler WB Finish Solvent Free Polyester Urethane WB Primer WB Finish Penetrating Alkyd Non-Skid Coating Penetrating Non-Skid Coating Clear Sealer Self-leveling Clear Sealer 100% Solids Broadcast Silica 100% Solids Clear Sealer Novolac Broadcast Silica Novolac 1-2 mils (25-50µ) 6 mils (150µ) 6 mils (150µ) 1-2 mils (25-50µ) 12 mils (300µ) 3-12 mils (75-300µ) 3-4 mils (75-100µ) 3-4 mils (75-100µ) 20-25 mils (500-625µ) 20-25 mils (500-625µ) Broadcast silica to excess 20 mils (500µ) 20-25 mils (500-625µ) Broadcast silica to excess 20 mils (500µ) Coatings for exterior exposed walls of concrete or masonry units for protection against weathering Coatings for exterior exposed walls of concrete or masonry units, protection against weathering & wind driven rain Interior coatings for walls of concrete or concrete masonry units, various exposures Interior coatings for walls of concrete or concrete masonry units, various exposures Interior coatings for walls of concrete or concrete masonry units, various exposures Mild Carbocoat 8215 Series DTM alkyd enamel Door frames Mild PVC Mild Galoseal WB Carbothane series WB Acrylic Primer 0.5-1 mils (12-25µ) Mild Carbocoat 8215 Series DTM Alkyd Enamel Carbocrylic 3359 DTM DTM Acrylic 3-4 mils (75-100µ) Galvanizing/Non-ferrous Color coding 5
Wastewater Treatment - Immersion Exposures Exposure or Service Life Primary Treatment Mild to Moderate Severe Severe with chemicals Lining System Generic Film Thickness Application Bitumastic 300M Coal-tar 16-24 mils (400-600µ) Carboguard 890 Cycloaliphatic 10 to 16 mils (250-400µ) Reactamine 760 Reactamine 760 Plasite 4500S Plasite 4550 or 4550S Secondary Treatment - Concrete or Steel 100% Solids Novolac 100% Solids 50-60 mils (1250-1500µ) Bar screens, clarifiers, rakes, mixers, wet wells and head boxes 80-125 mils (Concrete) (2000-3125µ) 50-60 mils (Steel) (1250-1500µ) Equalization basins, 50-60 mils (Concrete) (1250-1500µ) 30-45 mils (Steel) (750-1125µ) 50-60 mils (Concrete) (1250-1500µ) 30-45 mils (Steel) (750-1125µ) digesters, and neutralization Equalization basins, digesters, and neutralization Severe Reactamine 760 80-125 mils(concrete) (2000-3125µ) 50-60 mils(steel) (1250-1500µ) Aeration Tanks Severe Plasite 5371 Aggregate-filled 125 mils (3125µ) Sludge digesters Moderate Plasite 4550 or 4550S novolac 100% Solids 50-60 mils(concrete) (1250-1500µ) 30-45 mils(steel) (750-1125µ) Sludge settling tanks Moderate Carboguard 892ARL Teflon-filled Moderate Reactamine 760 Moderate Plasite 4500S 100% Solids Severe Plasite 4110* Vinyl Ester *ANSI/NSF Std. 61 8-10 mils(steel) (200-250µ) 80-125 mils(concrete) (2000-3125µ) 50-60 mils(steel) (1250-1500µ) 50-60 mils(concrete) (1250-1500µ) 30-45 mils(steel) (750-1125µ) Total DFT 35-45 mils (875-1125µ) Weirs Secondary Clarifiers Secondary Clarifiers Carbon Filters 6
Wastewater Treatment - Immersion Exposures & Concrete Products Exposure Lining System Generic Film Thickness Chemical Storage - Steel Sulfuric acid (93-98%) Plasite 3070 L - 2-3 coats Baked Phenolic Total DFT 5-7 mils (125-175µ) Plasite 4550 Series Novolac Total DFT 35-45 mils (875-125µ) Polymers Plasite 7122 VOC - 2 coats Phenolic Total DFT 12-15 mils (300-375µ) Demineralized, distilled and deionized water to 200 F (93.3 C) Plasite 9052-2 coats MIO Filled Total DFT 12-15 mils (300-375µ) Plasite 7159-2 coats Novolac Total DFT 12-15 mils (300-375µ) Sulfuric acid (5-10%) or Sodium bisulfite Plasite 4100 or 4110 Vinyl Ester Total DFT 35-45 mils (875-125µ) Plasite 4500 or 4550 100% Solids Total DFT 30-35 mils (750-875µ) Ferric Chloride Sodium Hypochlorite (100ppm) Alum Plasite 4300 or 4310 2 coats Vinyl Ester Total DFT 35-45 mils (875-125µ) Caustic: 50% @ 150 F Phenoline 385 Polyamine Total DFT 12-15 mils (300-375µ) Phenoline 353 LTE Polyamine Novolac Total DFT 12-15 mils (300-375µ) Phenoline 353 Novolac Total DFT 10-12 mils (250-300µ) Chemical Storage - Secondary Containment - Concrete Sulfuric acid (93-98%) Semstone 870 AFC Vinyl Ester Aggregate Filled Coating 60 mils (1500µ) system Polymers Semstone 140 AFC Aggregate Filled Coating 60 mils (1500µ) system Sulfuric acid (5-10%) Sodium bisulfite Ferric Chloride Sodium Hypochlorite Alum Caustic: 50% @ 150 F (65.5 C) Semstone 145 AFC Novolac Aggregate Filled Coating 60 mils (1500µ) system Semstone 870 AFC Vinyl Ester Aggregate Filled Coating 60 mils (1500µ) system Semstone 140 AFC Aggregate Filled Coating 60 mils (1500µ) system Exposure Lining System Generic Film Thickness Complimentary Products - Concrete Tank pad, pump pads, grouts & patching mortar, form voids & bug hole fillers, sealants Concrete filler & patching material Concrete restructuring and repair Concrete restructuring and repair (severe service) Concrete restructuring and repair (severe service) Concrete sealant Concrete sealant Carboguard 510, 510SG Sanitile 600 or 600TG Semstone 300 Carboguard 510 Series Semstone 305 800 series primer Semstone 884 Semstone 805 Semstone 805 Semstone 806 Semstone 806 Patch / Surfacer Primer Polymer Concrete Modified Cementitious Mortar Primer Novolac Polymer Concrete Vinyl Ester Primer Vinyl Ester Polymer Concrete Primer Rubberized Rubberized Primer Novolac Novolac As required 8-10 mils (200-250µ) >½ (12,500µ) <¼ (6,250µ) 8-10 mils (200-250µ) >½ (12,500µ) 3-4 mils (75-100µ) >½ (12,500µ) 8-10 mils (200-250µ) 40-50 mils (1000-1250µ), #100 fabric 10 mils (250µ) 8-10 mils 40-50 mils (1000-1250µ), #100 fabric 10 mils (250µ) Concrete sealant Semstone 6325 Sealant As required 7
Water Storage Coating Systems Generic Film Thickness Product Notes Interior Steel - Potable Water Tanks (ANSI/NSF Std. 61) Carboguard 61 Polyamide Total DFT 10-12 mils (250-300µ) Carboguard 891 HS Polyamide Total DFT 10-12 mils (250-300µ) Carboguard 891 Polyamide Total DFT 12-15 mils (300-375µ) Carboguard 691 Phenalkamine Total DFT 12-15 mils (300-375µ) Phenoline 311 Phenalkamine Total DFT Reactamine 760 Aromatic Total DFT 18-25 mils (450-625µ) Phenoline 341 Phenalkamine Total DFT 18-25 mils (450-625µ) Plasite 4500 Flake filled Polyamine Total DFT 18-25 mils (450-625µ) Interior Concrete - Potable Water Tanks (ANSI/NSF Std. 61) Reactamine 760 Aromatic Total DFT 75-120 mils (1875-3000µ) Phenoline 311 Phenalkamine Total DFT Phenoline 341 Phenalkamine Total DFT 35-45 mils (875-1125µ) Plasite 4500 Flake filled Polyamine Total DFT 35-45 mils (875-1125µ) NOTES: 1. consists of four inorganic zinc products designed to meet every need: Carbozinc 11: Standard high performance inorganic zinc silicate. Carbozinc 11 VOC: High performance inorganic zinc silicate designed to meet local VOC limits of 3.2 lbs./gal. (389 g/l) Carbozinc 11 HS: High performance inorganic zinc silicate designed to meet local VOC limits of 2.4 lbs./gal. (288 g/l) Carbozinc 11 FG: An economical inorganic zinc silicate designed for easy application. 2. Carboguard 800 Series Epoxies are designed to meet your needs: Carboguard 893: High solids epoxy primer or intermediate that provides excellent corrosion protection. Carboguard 893 SG: Economical epoxy primer / intermediate that provide excellent corrosion protection with an extended re-coat window. Carboguard 888: Low temperature cure epoxy that provides excellent corrosion protection with an extended re-coat window. Carboguard 890 and 890 VOC: High solids epoxy providing excellent corrosion protection as a primer, intermediate, or topcoat. Carboguard 890 LT: Low temperature cure, high solids epoxy providing excellent corrosion protection as a primer, intermediate, or topcoat. Carboguard 890 EF: Provides a longer recoat window. Consistent appearance throughout product lifetime. 3. Carbomastic series are designed for maintenance and the series includes the following products: Carbomastic 15 and FC version: It has been a standard in the industry for the over 25 years. Carbomastic 615 HS: Low temperature curing mastic with performance rivaling Carbomastic 15. 4. include a choice of two polyurethane topcoats to meet your needs: Carbothane 134 HG: Superior performance polyurethane exceeding the requirements of SSPC Paint 36 Level 3. Low temperature cure and total maximum DFT of 20 mils Meets FDA requirements and total maximum DFT of 20 mils AWWA C-210, meets FDA requirements and 17 mils maximum total DFT Low temperature cure & 30 mils maximum total DFT Holding primer used with other potable water coatings, low temperature cure, 3 mils maximum total DFT and MIO filled Solvent-free polyurethane, low temperature cure, 120 mils maximum total DFT Solvent-free epoxy, low temperature cure, AWWA C-210 and total maximum mils allowed 30 mils in one coat and 60 mils in two coats Solvent-free epoxy, low temperature cure, AWWA C-210, 50 mils maximum total DFT Solvent-free polyurethane, low temperature cure, 120 mils maximum total DFT Primer used with other potable water coatings for damp concrete, low temperature cure, 3 mils maximum total DFT and MIO filled Solvent-free epoxy, low temperature cure, AWWA C-210 and total maximum mils allowed 30 mils in one coat and 60 mils in two coats Solvent-free epoxy, low temperature cure, AWWA C-210, 50 mils maximum total DFT Carbothane 134 MC: Superior performance polyurethane exceeding the requirements of SSPC Paint 36 Level 3 designed for California. Carbothane 134 WB: Waterborne polyurethane with superior performance polyurethane exceeding the requirements of SSPC Paint 36 Level 3. Carbothane 133 VOC for Carbothane 133 HB as local VOC regulations dictates. Carbothane 133 HB or 133 LH may be used in lieu of 134 Series when a satin finish and higher film build characteristics are desired. 6. Thermaline 4900 VOC and Thermaline 4700 VOC may be substituted for Thermaline 4900R and Thermaline 4700, respectively, as local VOC regulations dictate. 7. Carboguard 890 or 690 may be used as an epoxy topcoat in lieu of polyurethane where additional corrosion protection is more critical than appearance. 8. Rustbond may be used as a primer/sealer overcoat over existing, aged paints (with appropriate topcoats) in many maintenance applications as an economical approach to maintenance panting. 9. Carbozinc 859 or the lower VOC version Carbozinc 859 VOC can provide superior performance as a maintenance primer. Please consult your Carboline Sales Representative to discuss your specific application. 10. In maintenance painting, some coats may be eliminated depending on the condition of the existing paint system Please consult your Carboline Sales Representative. 11. Heavily pitted steel can make coating application more complicated. Please consult your Carboline Sales Representative for specific advice. 12. The application technique of stripe coating edges and weld seams will improve coating system performance in immersion. 13. Where surface preparation designations of SSPC SP 10, SP 6, SP 7, SP 3, and SP 2 are used the ISO designations of Sa 2 ½, Sa 2, Sa 1, St 3, and St 2 (respectively) are also applicable. 8 04-46-0412-307