Case Study: Applying Agile Software Practices to Systems Engineering

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Case Study: Applying Agile Software Practices to Systems Engineering Presented by: Matthew R. Kennedy, PhD IEEE Software Technology Conference April 10 th, 2013

Definitions Agility The speed of operations within an organization and speed in responding to customers (reduced cycle times) (Mass. Inst. Tech.) Systems Engineering The overarching process that a program team applies to transition from a stated capability to an operationally effective and suitable system (DAU) Software Intensive System A system in which software represents the largest segment in one or more of the following criteria: system development cost, system development risk, system functionality, or development time (DAU)

IT Organizational Structure

Aspects of Developing a SIS Business Aspect Responsible for the overall acquisition: contracting, funding, operational requirements, and system delivery structure System Aspect Further decompose the requirements and allocate them to software or hardware. Overall technical management Software Aspect Software items

Different Focus Same Goal Strategic Goals Contracts Funding Op. Requirements Business Aspect Tech. Requirements Systems Planning Technical Standards Integration System Aspect Development Test Software Aspect Software Intensive Systems are held captive by the slowest Aspect

Agility within the Software Aspect In the beginning

Agile Manifesto Feb 2001 Representatives from several software development* methodologies met to find a common ground on an alternative to documentation driven, heavyweight software development processes Established: Core Values Principles www.agilemanifesto.org *Extreme Programming, SCRUM, DSDM, Adaptive Software Development, Crystal, Feature-Driven Development, Pragmatic Programming

Agile Software Development Methodologies Scrum extreme Programming (XP) Dynamic Systems Development Method Rapid Application Development Crystal Kanban

Scrum Software Aspect Frameworks

Agility within the Business Aspect

Fast, Inexpensive, Simple, Tiny (F.I.S.T.) Manifesto* Similar to the Agile Manifesto but targets the Business Aspect Values Talent trumps process Teamwork trumps paperwork Leadership trumps management Trust trumps oversight * Lt. Col. Dan Ward: DAU Publications

F.I.S.T. Principles A project leader s influence is inversely proportional to the project s budget and schedule; Constraints foster creativity; Fixed funding and floating requirements are better than fixed requirements and floating funding; An optimal failure costs a little and teaches a lot; Complexity is cost, Complexity reduces reliability, Simplicity scales, Complexity does not; Iteration drives learning, discovery and efficiency. Implementation Guidelines Minimize team size and maximize team talent; Use schedules and budgets to constrain the design; Insist on simplicity in organizations, processes and technology; Incentivize and reward under runs; Requirements must be achievable within short time horizons; Designs must only include mature technologies; Documents and meetings: have as many as necessary, as few as possible; Delivering useful capabilities is the only measure of success.

Business Aspect Frameworks Business Capabilities Lifecycle Framework Defense Science Board Agile Framework

Agility within the System Aspect

Going from the Business to the Software Aspect

System Engineering: Agile Analysis Agile practices from analysis of agile implementations in the Business and Software Aspects: Incremental Development Small Teams Iterative Development Short Time-lines Retrospectives (Lessons learned) Empowered / Self-organizing / Managing teams Prioritized Product Backlog (Requirements) Time Boxing Lean Initiatives Prototyping Continuous User Involvement Co-located Teams Kennedy / Ward And created an Agile Framework

Agile System Eng. Framework

Framework Phases Each phase has predefined input / exit criteria that fosters system engineering and agile practices Release Increment Integration Sprint Each phase ends with a retrospective

Sprint A Sprint could use: Scrum XP Manufacturing Processes Waterfall

Sprint Input / Exit Criteria Input Criteria Sprint Backlog (work to be performed) Specifications / Interfaces Identification of Customer Definition of Done Activities in this Phase: Item Development Exit Criteria: Completed / user-accepted product(s)

Managing Risk Black-box Trust Input Criteria User accepted Time-boxed Input Criteria (constraints) Exit Criteria Time-Boxed F.I.S.T.: Constraints Foster Creativity Trust Trumps Oversight Delivering useful capabilities is the only measure of success Agile Manifesto: Breaking big work down into smaller components that can be completed quickly. Measuring progress by the amount of completed work User Accepted Product

Aspects: Holistic View

Case Study Overview

Company Background ISO 9001:2008 registered company Over a 100-year history Produces various Information Technology (IT) solutions to customers worldwide. Initially a manufacturing organization that has expanded to include: Manufacturing, Mechanical and Software departments

Project Background The system under development is a major modification to an existing component New functionality Upgrades to hardware, firmware, software*, and manufacturing components Developed systems in the past with the same personnel $1.3M budget 13 months * The software component has been using agile software development techniques

Project Complexity Roughly 50 percent of the design and mechanical components were outsourced to leverage emerging technologies Manufacturing facilities that are located both in and outside of the United States (US) Delivered product must conform and / or be certified in several specifications (ANSI, MIL-STD)

Defining the Problem Their products were becoming routinely late, over budget, and did not include the planned functionality Seeking to improve predictability

What do we measure? Metrics based on 12 previous projects completed from the company that were of similar size and scope to the project in the case study Estimated vs. Actuals Time to completion Functionality delivered Cost Average Cost Difference from Estimate Average Schedule Difference from Estimate Average Functionality difference from planned +2.5% +30% -5%

Major Project Milestones Milestone 1 Design, development, manufacturing, and passing internal QA Milestone 2 Release to a limited user base and external testing Milestone 3 Mass production and customer sales of the final product

Case Study Execution

Delivery of Framework and Practices Delivered in two face-to-face session Quarterly and ad hoc teleconferences and virtual meetings to gather actual implementation data 75+ emails exchanged

Application of the Framework and Practices Upon acceptance of the practices and framework, their project plan and delivery strategy was reengineered Used the frameworks defined input and exit criteria as well as the activities for each phase Moved from a once through development methodology to: Three Increments with each containing Sprints that were designed to coincide with key integration points in which a combination of internally and externally developed hardware, firmware, enclosures and / or software needed to be integrated and tested by the Quality Control (QC) group. Prioritized their development primarily based on risk

Example Structure* *Details were removed so the company could not be identified. Input / Exit criteria contained more detail in practice

Application of the Framework and Practices (Cont.) They did not deviate from their standard terminology where possible* Used terms familiar to their organization such as Alpha1, Alpha2 versus iteration1 and iteration2 *This semantic difference had no effect on the framework structure but decreased the organizational learning curve to utilize the agile framework and practices

Product Results (Milestone 1) 70 Units were manufactured and successfully passed internal Quality Control (QC) Schedule Scheduled for 27.5 weeks but completed in 29 weeks This was a 5.5 percent schedule overrun Functionality Delivered 100% of the planned functionality Cost* 5% under budget *Because the cost was due to a vendor renegotiation the cost fluctuation was not due to the framework or practices utilized during product development. Without the renegotiation they would be <1% under their estimate

Compared Results Past Performance New Model Result Cost Difference from Estimate Schedule Difference from Estimate Functionality difference from planned +2.5% -*5% 7.5% Improvement +30% +5.5% 24.5% Improvement -5% 0% 5% Improvement *Because the cost was due to a vendor renegotiation the cost fluctuation was not due to the framework or practices utilized during product development. Without the renegotiation they would be <1% under their estimate

Issues Encountered Scheduling priorities Other projects took priority in manufacturing, testing, or development; Manning issues; Retesting of subsystems during development due to unsuccessful QC; Higher than average failure rates on third party circuit boards; Fluctuation in material costs; Manufacturing lines shut down; Delays in receiving ordered parts

Overall Case Study Feedback The benefits of the framework and principles were seen outside of the engineering division and stretched into marketing Increase in predictability of delivery dates allowed the marketing division to better plan for the marketing aspect of the product Very little resistance to the change Project manager noted that all future projects will be run in a similar fashion The initial phase review was completed early This was noted but management as first time in company history

Case Study Observations Increased project tracking capability Ease of project flexibility In addition to Agile Practices, the Framework inherently fostered System Engineering Best Practices Configuration Management Interface Management Risk Management Technical Planning

Agility Implementing agility is a different masterpiece for each organization Identify your puzzle and SOLVE IT! A problem well stated is a problem half-solved. - Charles Kettering

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