Management, automation of vehicle weighing, vehicle access control and data integration.
1 Overview OBJECTIVES OF THE SOLUTION Security: Lower likelihood of fraud. Blocking of unauthorized vehicles. Lower risk of fines: Proper distribution of the load on the vehicle Estimate weighing of axles. Reliability: Integration of data with customer systems Productivity: Better use of time with automatic weighing. Convenience: User-friendly access to weighing data; Control: Automatic checking and blocking of vehicles with loads outside the allowable range. Value creation: Better relationship with customers and suppliers. 2 Functions and features WEIGHING PROCESS - AUTOMATIC OR MANUAL VEHICLE IDENTIFICATION RELEASE OR BLOCKING OF THE VEHICLE VEHICLE ENTRANCE ON THE PLATFORM VEHICLE POSITIONING WEIGHING RECORD IN THE DATABASE VEHICLE LEAVING THE PLATFORM Automatic or manual Automatic if registered, or manual Use of traffic lights, access controls and display Sensors check whether the vehicle is properly positioned Automatic or manual Automatic or manual release Pre-registration of vehicles Manual or automatic registration (via integration) of vehicle data to speed up the weighing process. Registration of items, suppliers, customers, drivers and carriers. Registration and storage of data for weighing and reporting. Initial weighing Weighing process to check tare or gross weight of the vehicle. Final weighing Weighing process for net value (load) based on initial weighing or tare registered. Automatic deductions on net weight according to customer's requirements (packaging, pallets and others). Automatic check of the original weight (as per invoice), blocking the vehicle in case of excessive load. Weighing tickets Automatic or manual printing. May contain photo of the vehicle. Flow reports Filters by time, item, supplier, customer, carrier and others. Integration of data with customer system Text file (txt), Database or Web service. 3 Versions The software is provided in five (5) versions: Management, ticketing and weighing reports. Management, ticketing and weighing reports, axle weighing + automation. Full version of software incorporating all features present in earlier versions. PRO can be customized, offering new features to meet specific needs of customers. Management, ticketing and weighing reports + axle weighing. Management, ticketing and weighing reports, axle weighing, automation + data integration. 2
Example of flow with or Axis 4 Up to 2 control stations (computers with ) Up to 2 scales (unidirectional and/or bi-directional) Database installed in one of the control stations. Weighing indicator Customer PC or supplied by Toledo do Brasil Control station Ethernet network Customer PC or supplied by Toledo do Brasil Weighing indicator Scale 1 Scale 2 Example of flow with TAG or TI 5 Up to 6 control stations (computers with ) Up to 3 scales (unidirectional and/or bi-directional) Database installed on data server. Customer server Corporate Ethernet Network SQL Server Microsoft Database Service; and Hardkey Server. Serial Communication and I/O Gate - Scale management Customer PC or supplied by Toledo do Brasil TAGS READER Image Server: connecting up to 4 cameras. Up to 5 additional control points Camera: photographs the vehicle while weighing Reader panel: Panel with transponder reader and external antenna. Scale 2 Scale 3 Display: indicative messages to the driver. Gate: vehicle access control. Ethernet network 3
6 Example of flow with PRO The functions of the PRO version may be as varied as possible, without limits for control stations, weighing points, loading points, access points, TAG collectors, OCR, flow (route control) and others Customer server Registration Customer PC or supplied by Toledo do Brasil Reader for registration SQL Server Microsoft Database PRO Service Image Server: connecting up to 4 cameras. TAGS READER Corporate Ethernet Network MCA = Automation control module Weighing indicator Antenna and transponder reader Camera for vehicles. Gate Bidirectional scale Double direction traffic light Message display One-way access point Multiple access points may be created according to the customer's needs, such as: Classification labs; Operator's room for consultation and decisionmaking; IT environments for system configuration & maintenance; Others. Double direction access point ETH PRO License for PC Optional reader Reports Consultations Administrative point ETH TAGS READER Tickets Customer data Data entry 4
Features available per version 7 Centralized license control (1 hard key) Features/Functions Product (supplied in Portuguese) Database in MS SQL. Supplied with MS SQL Server Express (Freeware) Backup and Restore through Task Manager GTT Controlled access to software through password and users Operations without human intervention (automatic) EIXO TAG TI PRO Pre-registration (pre-weighing) Initial weighing Types of operation EIXO TAG TI PRO Final weighing Free weighing Weighing by compartment History of vehicles passing on the platform Tolerance check Automatic e-mail in case of tolerance errors Automatic e-mail with ticket data after weighing record Estimate weighing of axles. Change of truck (with human intervention only) Re-weighing (only applicable in systems with MCA) Access point with PC and desktop reader (w/o flow) Queue control Weighing on dumper Flow (route) Vehicle access (control point w/o scale - with flow) Dosage (with MCD module) Registration, maintenance, reports and tickets Carriers registration Applicants registration (customers or suppliers) Items registration Packages registration Individual registration (driver - visitor) Vehicles registration Tare registration & update Correction factors Conversion factor Control of tickets (Release, cancel or change ticket data) Checking and printing reports Checking and printing weighing tickets Audit path Registration of operational event logs (hardware) EIXO TAG TI PRO 5
7 Features available per version Peripherals EIXO TAG TI PRO Road and/or railway scales Weight indicators (Road scale) Printers (Windows) Serial/Ethernet converters for scale reading and I/O selection (CSE-111 and CSE-488) Traffic lights Position sensors Message displays Transponder (RFID) or barcode readers Cameras and image server (for vehicles) IP camera for vehicles MCA - Automation Control Module Gates Printer in external panel Label printers OCR Optical character recognition system CCT - Tag Collectors MCD - Dosage Control Module Data collector Display for control of queues and routes Special hardwares Access to data via Internet EIXO TAG TI PRO Web Manager Access to weighing data, images and camera monitoring via Web Manager. Access to data via Internet EIXO TAG TI PRO Tank Database Integration of data with other programs via database Txt Integration of data with other programs via text files Web Service Integration of data with other programs via Web Service Integration monitoring (TXT) Integration monitoring (BT - WS) Indicates that the feature is available in the version 6
Web Manager 8 PRO management module, which allows checking of flows, registrations and photos of weighing, through a web browser. Weighing data for a selected period Verification of a specific weighing Access to photos of weighing vehicles Online monitoring of cameras OCR system data and statistics 7
9 Management information provided by the solutio OPERATION PRO operating screen with automation in a manual weighing process. Synoptic Screen Monitoring of weighing and peripherals testing 8
Management information provided by the solutio 9 REPORTS ANS WEIGHING TICKETS Reports (certain models): 9
9 Management information provided by the solution Weighing tickets (certain models): 10
Automation peripherals 10 4 1 6 5 2 3 FEATURES BENEFITS 1 Traffic lights Two-module traffic light (green and red) or single module (Green arrow and red X). The system can operate: - 4 traffic lights per scale and - 2 traffic lights per access. Information to drivers and operators on entering and exiting of vehicles at the weighing platform or at accessing points of the company. Rules out human intervention Lower weighing cycle time 2 Gates Physical barrier that blocks unauthorized vehicle access to weighing points or other sites of the company with access control. Prevents unauthorized access of vehicles Rules out human intervention to control vehicle access 3 Antennas and readers (TAG) Allows automatic identification of vehicles (without operator). Prevent queues and reduces weighing cycle time Rules out human intervention for vehicle identification Prevents mistakes and fraud 4 Camera Records the image of the vehicle, which may be printed on the weighing ticket. Convenience for audits and proof of weighing with photo of the vehicle 5 Sensors Checks the positioning of the vehicle on the weighing platform. Prevents weight measurement errors Prevents financial losses arising from mistakes or fraud in weighing 6 Display Sends pre-programmed messages according the events of the weighing process or random messages. Rules out human intervention Lower weighing time 11
The company Toledo do Brasil Indústria de Balanças Ltda. is the leading company in the weighing industry within the country. Located in São Bernardo do Campo (SP), the company has 20 branches and representatives throughout the country, aiming to build long-term relationships based on professional ethics. Is committed with the success of each customer, as believes that their growth will be also its own, as well as growth for its employees. Toledo do Brasil continuously invests in research, development, design, production, service and technical support to meet multiple weighting needs of its customers. Solutions Toledo do Brasil's main objective is to create value for its customers by reducing costs and increasing the efficiency of its operating processes. This is only possible with the use of the most varied Prix Solutions, composed of hardware, software and services, in accordance with strict international quality standards. Markets Static & dynamic road weighing; Static & dynamic railway weighing; Receiving and shipping management; Industrial automation; Tanks and silos weighing; In-flow weighing; Bagging and loading; Animal weighing & management; Floor and workbench weighing; Checking and counting; Laboratory Weighing; Commercial automation; Installation, maintenance and upgrade services. Technical service The largest technical assistance for weighing in Brazil Services Toledo do Brasil provides installation, calibration, preventive & corrective maintenance and technological updating in multiple scales, with the maximum quality and in the shortest time, reducing downtime and optimizing operational processes of customers. Coverage Our services are carried out by nearly 430 technicians spread out all over the country. Approximately 30,000 items available in stock enable immediate service, minimizing maintenance & update service execution time. Toledo do Brasil is backed by over 300 accredited distributors, such as Authorized Technical Shops (OTAs), duly qualified for servicing commercial scales. Maintenance and compliance In order to ensure quality of weighing processes, Toledo do Brasil performs services and periodic checks of equipment. Maintenance and compliance programs allow multi-segment customers to meet specific and metrological requirements, as well as Quality Management standards, as NBR ISO 9001, ISO 14001, ISO IEC NBR, ISO/TS 16949 and the Good Manufacturing Practices (GMP). Calibration Accredited by the Inmetro General Accreditation Coordination, the Calibration Laboratory of Toledo do Brasil is integrated to the Brazilian Calibration Network (RBC) and complies with NBR ISO/IEC 17025: 2005. Prix is a registered trademark of Toledo do Brasil Indústria de Balanças Ltda. Sales and technical service throughout Brazil Araçatuba, SP... (18) 3303-7000 Belém, PA... (91) 3182-8900 Belo Horizonte, MG... (31) 3326-9700 Campinas (Valinhos), SP. (19) 3829-5800 Campo Grande, MS... (67) 3303-9600 Cuiabá, MT... (65) 3928-9400 Curitiba (Pinhais), PR... (41) 3521-8500 Fortaleza, CE... (85) 3391-8100 Goiânia, GO... (62) 3612-8200 Manaus, AM... (92) 3212-8600 Maringá, PR... (44) 3306-8400 Porto Alegre (Canoas), RS.(51) 3406-7500 Recife, PE... (81) 3878-8300 Ribeirão Preto, SP... (16) 3968-4800 Technical specifications subject to change without notice. Company/product benefited by the Information Law. toledobrasil.com.br Rio de Janeiro, RJ... (21) 3544-7700 Salvador (Lauro de Freitas), BA...( 71) 3505-9800 São José dos Campos, SP...( 12) 3203-8700 São Paulo (São Bernardo do Campo), SP.( 11) 4356-9404 Uberlândia, MG... (34) 3303-9500 Vitória (Serra), ES... (27) 3182-9900 TBR-SIS80 JAN/17