Hardfacing Fedmang 15 Fe Mn Cr Rutile coated electrode with 140% recovery rate. For welding hadfield manganese steels and for work hardening surfaces on components subjected to high impact and pressure. The deposit work hardens and is used extensively in applications such as crusher jaws and cones, paving breakers, beater blades, dredger teeth, rails, core and cross pieces and shunts. GENERAL DATA 8816.3935 3,15 350 90-135 5 130 8816.4935 4,0 450 140-180 5 60 8816.5945 5,0 450 190-220 5 40 AWSA5.13 E FeMn - A DIN 8555 E7 - UM - 200 - KNP WIRE FEDDUR S - 350 WELD METAL HARDNESS As deposited Work hardened HRc 20 48 BHN 230 450 C Mn Cr Si P S 0,6 14,0 3,0 0,9 0,035 0,035 1,0 16,0 4,0 max max max IDENTIFICATION FEDMANG 15 Cr Mn
Hardfacing A high output (140%) rutile coated electrode with high chromium carbide content for abrasion resistant hardfacings on structural steel, cast steel, manganese steel components and equipment subject to wear caused by sand, gravel, ore, coal, cement or other hard abrasive materials. The deposit retains a high hardness up to 500 C. Typical applications include dredger teeth, screw conveyors, bucket lips, cone crushes, etc. Feddur 18 E 718 HRC 60 8846.2935 2,5 350 80-100 5 160 8846.3935 3,2 350 100-110 5 95 8846.4940 4,0 450 130-150 5 60 8846.5945 5,0 450 170-190 5 35 DIN 8555E10 - UM - 60 - GR WIRE FEDDUR S - 600 WELD METAL HARDNESS VPN 630-720 HCR 60 C Cr 2,5 30,0 3,5 33,0 IDENTIFICATION FEDDUR 18 HRC 60
Hardfacing : Feddur 70 has a recovery rate of 120% and produces a Cr Si Mo V which is martensitic, providing excellent impact and good edge holding qualities. It is used extensively for digging equipment, bearings, rollers, rolling crushers, paving breakers, mill guides, clamping jaws, mixer arms, anvils, cold cutting tools, excavator teeth, crusher jaws etc. Feddur 70 E 770 HRC 60 8807.2535 2,5 350 80-100 5 315 8807.3245 3,2 450 110-130 5 105 8807.4045 4,0 450 140-160 5 70 8807.5945 5,0 450 180-200 5 35 AWS/ASME SFA 5 E6-60 C Cr Si Mo V 0,45 7,0 0,5 0,45 0,5 0,55 9,0 1,0 0,55 1,0 IDENTIFICATION FEDDUR 70 HRC 60 WIRE FEDDUR S - 600 WELD METAL VPN 700 HRC 60 HRC 54 as deposited HEAT TREATMENT Annealing 780-820 C/5h Hardening 1000-1050 C/ oil or air Tempering 180-250 C
Hardfacing : basic graphite coated high performance electrode with a 160% deposit rate for welding extremely high wear resistance special carbide hardfacing on components which are subjected to severe abrasive were by sand, gravel, ore, coal, cement and slag. Suitable for hardfacings on pulverising plant equipment in contact with hot coal, coke, and slag thanks to high abrasion resistance at high temperatures. Do not deposit more than 2 layers on top of each other and in the case of thick hardfacings fill beforehand with Fednox 35 or Feddur 70. Feddur 65 E 765 HRC 65 8874.3935 3,15 350 140-170 5 90 8874.4945 4,0 450 180-220 5 45 8874.5945 5,0 450 230-300 5 35 DIN 8555 E 10 -UM - 65 - GRZ C Cr Nb Mo W 3.5 21 7 8,5 6 4.5 IDENTIFICATION FEDDUR 65 HRC 65 WELD METAL HARDNESS +20 C +600 C VPN 820 410 HRC 65 42 WELD METAL DOES NOT RESPOND TO HEAT TREATMENT
Hardfacing Feddur 300 LH HRC 35 : Feddur 300LH is a basic coated electrode for hardfacing, cable drums, dragline chains, crane and tractor wheels, rollers, rolls and for rolling stress. The deposit is moderately hard unsusceptible to cracking, impact resistant, work hardens and can be multilayered, The MnCr deposit is machinable and can be heat treated. Can take mild abrasion, good under loading and good resistance to impact. GENERAL DATA 8875.3235 3,15 350 110-140 5 kg box 8875.4035 4,0 350 140-180 5 kg box 8875.5045 5,0 450 180-230 5 kg box DIN 8555 E1 - UM - 350 WIRE FEDDUR S 350 +20 Vickers 365 Brinell 350 Rockwell 37 C Cr Mn Si P S 0,10 4,0 0,9 0,7 0,04 0,035 max max IDENTIFICATION FEDDUR 300 LH
Hardfacing : Fedmill 60 is especially designed for the roughing up of Cane rollers. It is exceptionally suited for operations where the arc must be maintained while the crane juice coated roller is in motion. Fedmill 60 through its stable arc produces chrome carbide of superior structure. Fedmill 60 HRC 58 GENERAL DATA 8880.3235 3,15 350 120-140 5 kg box 8880.4045 4,0 450 140-180 5 kg box 8880.5045 5,0 450 150-190 5 kg box DIN 8555 E10 - UM - 58 - GR Vickers 650 Brinell 603 Rockwell 58 C Cr 3,0 27,0 IDENTIFICATION FEDMILL 60
Hardfacing : A heavy coated, high deposition alloy type of hardfacing electrode, designed for applying wear resistant metal to a wide range of components subject to abrasive wear by rock, stone, sand and ore. This electrode is also recommended for the sugar mill operations where roughing of rollers is required and also where a constant arc should be maintained on the rollers whilst in motion in cane juice. TYPICAL APPLICATIONS: Crusher rolls, excavator teeth, bucket lips, crusher jaws, grader blades, conveyor buckets, wear plates, mill hammers. Fedmill 62H HRC 62 GENERAL DATA 8876.3235 3,15 350 110-140 5 kg box 8876.4035 4,0 350 140-180 5 kg box 8876.5045 5,0 450 180-230 5 kg box DIN 8555 E10 - UM - 62 - GR C Cr 3,50 28,0 4,50 34,0 IDENTIFICATION FEDMILL 62 H Vickers 740 Brinell 657 Rockwell 62
C-Mn steels General purpose General purpose rutile coated mild steel electrode providing the maximum weldability in all positions. Typical applications in general sheet metal work, storage tanks, structural steel work, general fabrication and repair of all mild steel components and structures. Fedfina E 6013 GENERAL DATA ART NO DIA LGTH AMPS PACKAGING 8210. 2 030 2,0 300 45-65 5 500 8210.2535 2,5 350 65-100 5 295 8210.3235 3,15 350 90-140 5 160 8210.4035 4,0 350 140-185 5 95 8210.5045 5,0 450 170-220 5 60 AWS/ASME SFA 5,1 E 6013 DIN 1913 E4322 R3 BS 639 E4322 R11 WIRE FE 65 SIMILAR T.I.G. ROD FEDDUCT T-4 SIMILAR GAS ROD CCR Y.S. 410-470 MPa U.T.S. 480-510 MPa EI 26 % Cv 81 J C Mn Si P S 0,12 0,35 0,50 0,035 0,035 max 0,60 max max max IDENTIFICATION FEDFINA E 6013
C-Mn steels General purpose Superfin E 6013 General purpose rutile coated mild steel electrode providing the maximum weldability in all positions. Typical applications in general sheet metal work, storage tanks, structural steel work, general fabrication and repair of all mild steel components and structures. GENERAL DATA ART NO DIA LGTH AMPS PACKAGING 820.52935 2,5 350 65-100 5 295 820.53935 3,15 350 90-140 5 160 820.54935 4,0 350 140-185 5 95 820.55945 5,0 450 170-220 5 60 AWS/ASME SFA 5,1 E 6013 DIN 1913 E4322 R3 BS 639 E4322 R11 WIRE FE 65 SIMILAR T.I.G. ROD FEDDUCT T-4 SIMILAR GAS ROD CCR Y.S. 410-470 MPa U.T.S. 480-510 MPa EI 26 % Cv 81 J C Mn Si P S 0,12 0,35 0,50 0,035 0,035 max 0,60 max max max IDENTIFICATION SUPERFIN
C-Mn steels General purpose A special all purpose rutile coated electrode weldable in all positions. For welding fine grained structural steels, ship building steels, and steels with wet, dirty and contaminated surfaces including thin gauge sheet and pipes and galvanised steel. Super shield can also be used for high sulphur steels and for field pipe joints for petroleum industries. Supershield E 6013 GENERAL DATA 8516.2935 2,5 350 60-100 5 255 8516.3935 3,15 350 110-140 5 155 8516.4935 4,0 350 150-180 5 105 AWS/ASME SFA 5,1 E 6013 DIN 1913 E 51 32 RR (C) 6 BS 639 E 51 32 RR 12 WIRE FE 65 SIMILAR T.I.G. ROD FEDDUCT T-4 SIMILAR GAS ROD CCR 0,2% PROOF STRESS 430 N/mm 2 U.T.S. 510-570 N/mm 2 El 24 % Cv 80 J C Mn Si P S 0,12 0,35 0,50 0,035 0,035 max 0,60 max max max IDENTIFICATION SUPERSHIELD
C-Mn steels Hydrogen-controlled An all position low hydrogen electrode designed for high quality, high speed welding on a wide range of carbon and alloy steels requiring radiographic examination Metal transfer is of smooth spray type with a stable arc. Typical applications - pressure vessels, high pressure pipes, storage tanks and high sulphur steels. Fedcorona E 7018 GENERAL DATA 8208.2535 2,5 350 80-110 5 191 8208.3235 3,15 350 120-150 5 140 8208.4035 4,0 350 170-200 5 95 8208.5045 5,0 450 200-260 5 55 AWS/ASME SPA 5.1 E7018 DIN 1913 ES 155 B10 BS 639 ES155 B120 20 WIRE FE-65 SIMILAR T.I.G. ROD FEDDUCT T-4 Y.S. 470 N/mm 2 min U.T.S. 510-530 N/mm 2 EI 32 % min Cv 100J@ +20 C 150J@ -20 C C Mn Si P S 0,12 0,70 0,75 0,035 0,035 max 1,45 max max max IDENTIFICATION FEDCORONA E 7018
C-Mn steels Hydrogen-controlled Fedcon 43 is a 120% recovery rate basic coated stick electrode with low hydrogen content for operating temperatures from - 40 C to +350 C. For welding C-Mn and low alloy steels, shipbuilding steels, boilermaking steels and pipe steels requiring strict X-Ray examination. Fedcon 43 E 543 E 7018-1 8532.2935 2,5 350 80-110 5 230 8532.3935 3,2 350 120-150 5 140 8532.4945 4,0 350 170-200 5 75 8532.5945 5,0 450 200-260 5 50 AWS/ASME SFA 5,1 E 7018-1 DIN 1913 E 5155 B10 BS 639 E 5155 B120 20 (H) WIRE FE-65 SIMILAR T.I.G. ROD. FEDDUCT T-4 Y.S. 410-470 MPa U.T.S. 480-510 MPa EI 26 % Cv 81 J C Mn Si P S 0,09 0,7 0,75 0,035 0,035 max 1,20 max max max IDENTIFICATION FEDCON 43 E 7018-1
Stainless steels A rutile coated stainless steel electrode with a deposit rate of 110%. Especially suited for welding austentic chrome-nickel steels of the 18/8 types: 301, 302, 304, 308, 321 & 347. The deposit has an extra low carbon content and can be applied in applications operating in temperatures ranging from 350 C to 800 C and as low as -120 C. The slag is self-removing leaving a smooth bead which has excellent corrosion resistance to oxidising environments such as nitric acid. Fednox 2 E 62 E 308L - 16 8703.2935 2,5 350 50-80 5 230 8703.3935 3,2 350 80-110 5 140 8703.4935 4,0 350 100-140 5 100 AWS/ASME SFA 5,4 E 308L-16 DIN 8556 E 19 9LR26 BS 2926 19.9 LR D.C. A.C. WIRE SS 308L Si SS 308L SIMILAR T.I.G. ROD SS T-308L 0.2% PROOF STRESS 380 N/mm 2 U.T.S. 620 N/mm 2 EI 35 % Cv 70J@ +20 C 35J@ -120 C C Cr Ni Mn Si P S 0,03 18,0 8,0 0,50 1,0 0,04 0,035 IDENTIFICATION FEDNOX 2 E 308L - 16
Stainless steels Rutile coated electrode for joining steels of similar composition 304L, 308L, 316L, 318, 347,321, 309L/S and dissimilar steels including chromenickel Mo to cast steels, low to unalloyed and cast steels, austentic manganese to carbon manganese and low alloyed steel and stainless to heat resistant steels. Buffer layers prior to hard - facing and for cladding steels for heat and corrosion resistance. Especially suitable for welding clad steels. Fednox 53 E 653 E 309 LMo - 16 8747.2935 2,5 350 60-80 5 225 8747.3935 3,2 350 80-110 5 140 8747.4935 4,0 350 110-150 5 95 8747.5945 5,00 450 150-190 5 50 AWS/ASME SFA 5,4 E 309 MoL-16 DIN 8556 E22 14 3L R23 BS 2926 23.12.2R WIRE SS 309 LSI SS 309L SS 309LMO SIMILAR T.I.G. ROD: SS 309L 0.2% PROOF STRESS 450 N/mm 2 U.T.S. 650 N/mm 2 EI 30 %min Cv 55 J min C Mn Cr Ni Mo Si P S 0,025 0,5 22,0 11,0 2,0 1,0 0,040 0,035 max 2,5 25,0 15,0 3,0 max max max IDENTIFICATION FEDNOX 53 E 309 LMo - 16
Stainless steels Rutile coated low carbon stainless steel electrode for welding corrosion resistant 18/8 Cr Ni and 18/8/3 Cr Ni Mo steels. The electrode can also be used to weld mild steels. The molybdenum imparts better pitting corrosion resistance, crepe strength and stress corrosion cracking. The weld deposit contains approx. 10% delta ferrite which minimises hot cracking. Fednox 10 E 610 8717.2125 2,0 250 40-50 5 515 8717.2935 2,5 350 55-75 5 240 8717.3935 3,2 350 70-110 5 130 8717.4935 4,0 350 100-140 5 100 E 316L - 16 AWS/ASWE SFA 5,4 E 316L - 16 DIN 8556 E19 12 3 LR 26 BS 2926 19.12.3 LR WIRE SS 316L SI SS 316L SIMILAR T.I.G. ROD: SS 316L 0.2% PROOF STRESS 400 N/mm 2 U.T.S. 650 N/mm 2 EI 35 %min Cv 70 J C Cr Ni Mo Mn Si 0,03 17,0 10,00 2,0 0,50 1,0 max 20,0 14,00 3,0 2,50 max IDENTIFICATION FEDNOX 10 E 316L - 16
A heavy coated iron powder electrode especially designed for high speed welding of structural steels in the horizontal position. Produces excellent welds in standing and natural fillets as well as M V-Butt welds. The slag is self-detaching leaving an excellent weld bead free from undercut. C-Mn steels Iron Powder Fedferra E 7024 GENERAL DATA 8211.2535 2,5 350 90-120 5 140 8211.3245 3,15 450 120-175 5 70 8211.4045 4,0 450 150-250 5 45 8211.5045 5,0 450 190-350 5 35 AWS/ASME SFA 5,1 E 7024 DIN 1913 E 5132RR 11160 BS 639 E 5132RR 16042 Y.S. 460-470 N/mm 2 U.T.S. 510-560 N/mm 2 EI 22 %min CV 770J@ 0 C 80J@ +20 C C Mn Si P S 0,12 0,9 0,6 0,035 0,035 max max max max max IDENTIFICATION FEDFERRA E 7024
Stainless steels Fednox 21 is an austentic rutile coated electrode for welding AISI 310 stainless steel. The deposit is heat resistant and resists scaling in oxidizing atmospheres up to 1200 C. Typical applications are in furnace parts, heat exchanges, combustion chambers, gas turbine parts, incinerators, recuperators, rolls for roller hearth furnaces. Fednox 21 E 621 8755.2925 2,5 250 70-90 5 325 8755.3935 3,2 350 100-120 5 165 8755.4945 4,0 350 120-140 5 90 E 310-16 AWS/ASME SFA - 5,4 E 310-16 DIN 8556 E 2520 R26 B.S. 2926 25.20.R WIRE SS- 310 SIMILAR T.I.G. ROD: SS-310 0.2% PROOF STRESS 400 N/mm 2 1,0% PROOF STRESS 420 N/mm 2 U.T.S. 600 N/mm 2 EI 35 % Cv 80J (+20 C) C Mn Si Cr Ni 0,08 1,50 0,90 25,0 20,0 0,1 2,50 max 28,0 22,0 IDENTIFICATION FEDNOX 21 E 310-16
Stainless steels A low carbon rutile coated stick electrode for high quality welding of the 19% chromium, 13% nickel, 4% molybdenum type stainless steels, 316, 316L and 317. The high molybdenum content reduces corrosion and pitting by sulphuric acid solutions. Wet corrosion resistance up to 350 C. Applications found extensively in high temperature applications in the pulp and paper industry. Fednox E 317L GENERAL DATA 8749.2535 2,5 350 80-90 5 230 8749.3235 3,2 350 100-120 5 140 8749.4035 4,0 350 130-150 5 90 8749.5045 5,0 450 180-220 5 65 AWS/ASME SFA 5,4 E 317L - 16 DIN 8556 E 19.13.4 NCR 26 BS 2926 E 19-13.4LR IDENTIFICATION FEDNOX E 317L - 16 WIRE SS 317L EQUIVALENT T.I.G. ROD SS 317L 0.2% PROOF STRESS 400 N/mm 2 U.T.S. 550 N/mm 2 EI 30 %min Cv 60J min @+20 C C Cr Ni Mo Mn Si S+P 0,03 17,0 11,0 3,50 0,50 1,0 0,025 max 21,0 15,0 5,50 2,50 max max
Aluminium and Alloys PROCEDURES Remove all foreign materials and surface oxides. Materials of 1/8 inch (3,25mm) or thicker should be pre-heated to 500 F (260 C) or more. Hold the electrode perpendicular to the work, (approx. 90 ) and maintain as short an arc with a fast travel speed. Fill craters and restrike on existing weld bead. Chip slag between beads and before quenching. For complete slag removal use wire brush and hot water solution of 10% sulphuric acid. Rinse completely clean with hot water. APPLICATIONS: MG 405 is used in repair of automotive parts, pipes, tanks, trailers, refrigeration equipment, aluminium casting and structural shapes. MG 405 E 45 E 4047 8974.2535 2,5 350 50-80 2 kg box 8974.3235 3,2 350 80-130 2 kg box 8974.4035 4,0 350 100-160 2 kg box AWS/ASME SFA 5,10 E 4047 DIN 1732 EL - ALSI 12 AI Si Mn Base 12,0 0,2 SIMILAR M.I.G. WIRE ER - 4047 ALU S ER 4047 SIMILAR T.I.G. ROD ER - 4047 ALU T ER - 4047 0.2% PROOF STRESS 80 N/mm 2 U.T.S. 180 N/mm 2 EI 5 % PHYSICAL Electrical conductivity @ 20 C [S.m/mm 2 ] 17-27 Thermal conductivity @ 20 C [(w/(m.k)] 150-170 Coefficient of linear expansion (20-100 C) [1/K] 20 x10 6 IDENTIFICATION MG 405
Aluminium and Alloys APPLICATIONS: Repairing of automotive, truck and bus parts. Also for tanks, pipes, ladders, shelves, refrigeration equipment, foundry patterns and many other aluminium structures.repair of machining errors and build-up of missing sections of castings, extrusions, plates etc. Can also be used as a gas brazing alloy. PROCEDURES: Clean weld area. Parts 1/8 inch or heavier should be bevelled 70-90. No preheat is necessary on thin gauges but faster, flatter, smoother welds are produced on heavier sections if they are preheated to approx. 400 F (205 C). Hold electrode vertically to work piece, maintain a short arc and fast travel speed. Use either stringer beads or weaving technique. Remove slag between passes. Restart arc on existing weld deposits. Allow part to cool slowly. Chip of all slag before quenching. For complete slag removal use a wire brush with a 10% sulphuric acid and hot water solution. Rinse with clean water. MG 400 E 414 E 4043 8973.2535 2,5 350 50-80 2 kg box 8973.3235 3,2 350 80-130 2 kg box 8973.4040 4,0 350 100-160 2 kg box AWS/ASME SFA 5,10 E 4043 DIN 1732 EL - ALSI 5 AI Si Base 5,0 WIRE ER - 4043 SIMILAR GAS FLUX CORED ALUBRAZE SIMILAR T.I.G. ROD: ER - 4043 0.2% PROOF STRESS 90 N/mm 2 U.T.S. 160 N/mm 2 EI 15 % PHYSICAL Electrical conductivity @ 20 C [Sm/mm 2 ] 24-32 Thermal conductivity @ 20 C [(w/(m.k)] 170 Coefficient of linear expansion (20-100 C) [1/K 22. 1x10 6 IDENTIFICATION MG 400
Cast-irons Basic graphite coated stick electrode with pure nickel core wire for machinable cold welds on cast iron. For joint welds and build - up welds on cast iron and for joining cast iron to steel in all positions on oily and greasy surfaces. A variety of specific welding properties can be used depending on the type of welding current and electrode polatiry. With DC (negative) the welding speed is slow. With DC (positive) higher beads are formed. With AC the welding speed is increased and thermal input reduced. The golden rule for cold welding cast iron is: weld short beads (30-50mm) and immediately peen beads thoroughly in order to relieve stresses. Fedcast 1 E 21 Cast 8985.2930 2,5 300 50-90 5 285 8985.3935 3,2 350 70-110 5 155 8985.4940 4,0 400 90-130 5 90 AWS/ASME SFA 5,15 ENi- CI DIN 8573 ENi- BG1 C Fe Ni 0,5 2 Base IDENTIFICATION ENi - CI FEDCAST 1 ENi - CI 0.2% PROOF STRESS 220 N/mm 2 U.T.S. 460 N/mm 2 El 15 % BHN 10/3000 160
Cast-irons Basic graphite coated electrode with nickel- Iron core wire for welding spheroidal graphite cast irons and high phosphorus cast irons. Fedcast 3 is widely used to weld cast iron to mild steels without preheating and for applying buffer layers to components where chemical resistance or wear resistance is needed. The weld deposit is fully machinable. Fedcast 3 E 23 Cast 8992.2925 2,5 250 50-80 3 380 8992.3930 3,2 300 80-120 5 180 8992.4935 4,0 350 110-140 5 110 E NiFE - CI AWS/ASME SFA 5,15-73E NiFe-Cl DIN 88573 E NiFe BG1 WIRE FEDCAST S-32 0.2% PROOF STRESS 300 N/mm 2 U.T.S. 460 N/mm 2 EI 40 %min BHN 10/3000 150 C Fe Ni 0,6 40 58 IDENTIFICATION FEDCAST 3 E NiFe - Cl
Cast-irons Basic graphite coated electrode which produces a strong, dense and tough non machinable deposit unless a preheat or two to three layers are applied. Most cast irons can be welded as the electrode coating permits the use of low welding currents and deposits are low in carbon. Some typical applications are for gray cast irons to mild steel and general difficult to reach crack repair. If preheat is not possible and machinable deposits are required then nickel base electrodes Fedcast 1, 3, and 31 can be used for the top layers. Fedcast 5 E St - Cl GENERAL DATA 8993.2935 2,5 350 50-100 5 270 8993.3935 3,2 350 70-130 5 175 8993.4935 4,0 350 90-150 5 115 AWS/ASME SFA 5,15 E St DIN 8573 E Fe - 1 - S1 C Mn Fe 0,6 0,3 Bal max 0,6 IDENTIFICATION FEDCAST 5 E St - Cl TENSILE STRENGTH PSI (N/mm 2 ) Up to 57,000 (Up to 390) BRINELL HARDNESS ± 330 IN THE FIRST TWO PASSES
Cast-irons Basic graphite coated stick electrode with nickel iron core wire (Bi - metal) for machinable cold welds on cast iron, spheroidal graphite iron and for joint welds with steel. The bimetal core wire permits deposition of the electrode along its entire length without the tendency to overheat that is associated with NiFe electrodes. With DC (negative) the thermal input is higher, penetration deeper, welds are flat. Ideal for welding ductile cast pipes in all positions. The work piece must be preheated to 400 C when welding with Fedcast S-32 M.I.G. wire. Fedcast 31 E 231 Cast 8981.2930 2.5 300 70-100 5 174 8981.3935 3,2 350 90-150 5 96 8981.4940 4,0 400 100-180 5 57 E NiFe - Cl AWS/ASWE SFA 5,15 ENiFe - Cl DIN 8570 ENiFe - 1 BGI C Ni Fe 0,5 54 45 WIRE FEDCAST S-32 0,2% PROOF STRESS 300 N/mm 2 U.T.S. 460 N/mm 2 El 10 %min Cv 10/3000 180 IDENTIFICATION FEDCAST 1 E Ni - Cl
Cast-irons APPLICATION Fedcast 6 is a special electrode for welding gray cast iron, cast steel and malleable cast iron. The weld metal deposit gives an excellent colour match with castings. WELDING This electrode has a smooth arc and an easy slag removal spatter-free flow and no under cutting. WELDING INSTRUCTIONS The welding area must be clean and free of oil and grease. Weld cold. Keep heat input as low as possible and weld short runs to keep work piece cold. Weld runs can be peened to reduce stresses in welding area. Fedcast 6 E 26 Cast 898.72535 2,5 350 50-90 5 Kg box 898.73235 3,2 350 70-120 5 Kg box 898.74035 4,0 350 100-140 5 Kg box E NiCu - B AWS/ASME SFA 5,15 E NiCu - B DIN 8573 E NiCu - BG 1 C Fe Cu Ni 0,5 3,5 30 Base 0,2% PROOF STRESS 250 N/mm 2 U.T.S. 460 N/mm 2 El 25 % B.H.N. 10/3000 150 IDENTIFICATION FEDCAST 6 E NiCu - B
Gouging Fedcon 53 is a special electrode for gouging and cutting duties on all metals, for weld edge preparation removing welded-on attachments, gouging grooves and hole piercing. Grooving duties can be carried out in horizontal, vertical and overhead positions. The best results are obtained when the workpiece is slightly inclined (see sketch). For severing and cutting work, make saw-like movements with the electrode. Fedcon 53 E553 GR/CT GENERAL DATA ART NO DIA LGTH AMPS PACKAGING 8599.2935 2,5 350 180-230 3 144 8599.3935 3,2 350 220-300 3 84 8599.4935 4,0 350 270-360 3 54 8599.5935 5,0 450 320-420 5 50 POSITIONS AIR CARBON ARC GOUGING ELECTRODES Article Electrodes No. Diam. Per Box 7230 130 4,0 50 7230 140 5,0 50 7230 150 6,5 50 7230 160 8,0 50 7230 170 10,0 50 : A copper coated carbon electrode for deep gouging duties used with the assistance of compressed air. IDENTIFICATION FEDCON 53
Problem steels Rutile coated stick electrode for welding problem steels and for hardfacing. Weld metal is an austentic chromenickel alloy with increased ferrite content, scale resistant up to 1000 C (1850F) and machinable. It is used for joint welding mild or low-alloyed steels to high- alloyed steels or austentic manganese steel. 29/9 Blue E 692 Blue 8737.2525 2,5 250 55-70 3 201 8737.3235 3,2 350 70-100 5 155 8737.4035 4,0 350 90-140 5 105 8737.5035 5,0 350 130-170 5 70 E 312-16 AWS/ASME SFA 5,4 E 312-16 DIN 8556 E29 9 R26 WIRE SS ER - 312 0,2% PROOF STRESS 400 N/mm 2 1,0% PROOF STRESS 430 N/mm 2 U.T.S. 750 N/mm 2 El 20 % C Si Mn Cr Ni 0,15 1,45 0,50 28,0 8,0 max max 2,50 32,0 12,0 IDENTIFICATION 29/9 BLUE E312-16
Problem steels Rutile coated stick electrode for welding problem steels and for hardfacing. Weld metal is an austenitic chromenickel alloy with increased ferrite content, scale resistant up to 1000 C (1850F) and machinable. It is used for joint welding mild or low-alloyed steels to high-alloyed steels or austentic manganese steel. Fednox 29 E 629 8739.2125 2,0 250 40-55 3 276 8739.2925 2,5 250 55-70 3 201 8739.3935 3,2 350 70-100 5 155 8739.4935 4,0 350 490-140 5 105 E 312-16 AWS/ASME SFA 5,4 E 312-16 DIN 8556 E29 9 R26 D.C. A.C. WIRE SS ER - 312 0.2% PROOF STRESS 400 N/mm 2 1,0% PROOF STRESS 430 N/mm 2 U.T.S. 750 N/mm 2 El 20 % C Si Mn Cr Ni 0,15 1,45 0,50 28,0 8,0 max max 2,50 32,0 12,0 IDENTIFICATION FEDNOX 29 E 312-16
Problem steels Rutile coated stick electrode for welding problem steels and for hardfacing. Weld metal is an austentic chromenickel alloy with increased ferrite content, scale resistant up to 1000 C (1850F) and machinable. It is used for joint welding mild or low-alloyed steels to high-alloyed steels or austentic manganese steel. Fednox 92 E 692 8737.2925 2,5 250 55-70 3 201 8737.3935 3,2 350 70-100 5 155 8737.4935 4,0 350 90-140 5 105 8737.5935 5,0 350 130-170 5 70 E 312-16 AWS/ASME SFA 5,4 E 312-16 DIN 8556 E29 9 R26 D.C. A.C. WIRE SS ER - 312 0.2% PROOF STRESS 400 N/mm 2 1,0% PROOF STRESS 430 N/mm 2 U.T.S. 750 N/mm 2 El 20 % C Si Mn Cr Ni 0,15 1,45 0,50 28,0 8,0 max max 2,50 32,0 12,0 IDENTIFICATION FEDNOX 92 E 312-16
Problem steels Rutile coated high out put electrode with 160% deposit rate for joint welding dissimilar steels and for hardfacings on rails, switch points, dredger teeth, baffleplates. Suitable for austentic / ferritic weld joints (between dissimilar materials) and for interlays when hardfacing. Stick electrode permits high current density. Weld metal comprises of austentic chrome nickel manganese steel which is scale resistant up to 850 C and work hardening. Fednox 35 E 6126 8780.2925 2,5 350 80-100 5 165 8780.3935 3,2 450 110-150 5 80 8780.4945 4,0 450 140-200 5 50 8780.5945 5,0 450 210-260 5 35 E 307-16 AWS/ASME SFA 5,4 E 307-16 DIN 8556 E18 8 Mn MPR 36 160 BS 2926 23.12.2R C Cr Ni Mn Si 0,08 17,5 8,0 6,0 0,6 0,11 20,0 10,5 8,0 1,0 IDENTIFICATION FEDNOX 35 E 307-16 WIRE SS ER - 307 Y.S. 420 N/mm 2 U.T.S. 650 N/mm 2 El 35% min CV 65 J
Problem steels Rutile coated stainless steel electrode with 140% recovery rate for welding dissimilar steels of the Cr Ni Mo type to low alloyed and austentic manganese steels. The deposit has excellent slag removal. Welding of buffer layers prior to hard surfacing to prevent crack propagation. Fednox 153 is corrosion resistant and has a ferrite content of approx. 20%. Fednox 153 E 6153 E 309 Mo - 16 8748.2935 2,5 350 90-110 5 165 8748.3945 3,2 450 120-160 5 75 8748.4945 4,0 450 160-190 5 50 8748.5945 5,0 450 220-240 5 35 AWS/ASME SFA 5,4 E 309 - Mo-16 DIN 8556 E2214 3 Nc MPR 36 170 WIRE SS ER - 309 L SS ER 309 LMO SIMILAR T.I.G ROD SS ER - 309L 0,2% PROOF STRESS 400 N/mm 2 1,0% PROOF STRESS 420 N/mm 2 U.T.S. 600 N/mm 2 El 35 % CV 80J (+20 C) C Cr Ni Mo Mn P S 0,12 22,0 11,0 2,0 0,50 0,040 0,035 max 25,0 15,0 3,0 2,50 max max IDENTIFICATION FEDNOX 153 E 309 Mo - 16