DGYS/XXX/2015 2015-05-28 DRAFT GUYANA STANDARD Specification for Footwear Guyana National Bureau of Standards Comment Period June 01- July 30, 2015 Warning for WDs and CDs
This document is a Draft Guyana Standard. It is distributed for review and comment. It is subject to change without notice and may not be referred to as National Standard. Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and provide supporting documentation Guyana National Bureau of Standards (GNBS) Flat 15, Sophia Exhibition Complex, Sophia Georgetown, Guyana. Telephone: 592-219-0064 66 Fax: 592-219-0070 Email: standards@gnbsgy.org Website: www.gnbsgy.org All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting on the internet or an intranet, without prior written permission. Permission can be requested from either GNBS at the address below.
Contents Page Foreword Members of the Technical Committee Consumer Products ii iii Standard 1. Scope 1 2. Definitions 1 3. Labelling requirements 3 4. Sizing System 4 5. Size Marking 4 6. Storage 5 7. Performance Testing 5 8. Monitoring 6 8. Appendix A 7 Test method- Protective Toe Impact Resistance
Foreword This Draft Guyana Standard was prepared by the Technical Committee- Consumer Products. In the formulation of this standard, assistance was derived from the following publications: ASTM F2412/13-11 Standard Test Methods for Foot Protection, ISO 20344, Personal protective equipment Test methods for footwear, second edition and JS 1: Part 2:1982 (Revised) Specification for the labelling of commodities Part 2: Labelling of footwear. This standard was developed due to the numerous complaints from consumers about the quality of footwear in the local market. i
Members of the Technical Committee Consumer Product Name Mr. Patrick Dial (Chairperson) Ms. Rehana Rambarran Mr. Colin Bollers Organisation Guyana Consumers Association Glamour Designer Brands Guyana Arts and Craft Producer Association Mr. Haroon Khan Competition and Consumers Affairs Commission Mr. Dillon Beckles Guyana National Bureau of Standards- LMSC Dept. Mr. Vishnu Matbadal Guyana National Bureau of Standards- Laboratory Services Ms. Andrea Mendonca (Technical Secretary) Guyana National Bureau of Standards ii
1 Scope Specification for Footwear This standard specifies the requirements, labelling, storage and tests methods for footwear. 2 Definitions For the purpose of this standard, the following definitions shall apply: 2.1 average foot- a normal foot defined from the examination of statistical results and anatomical studies. 2.2 footwear- shoes, boots, sandals and slippers of all kinds. 2.3 insert/footbed/sockliner (all removable)- footbed normally made of a foam product with leather or fabric cover shaped to cover the entire insole which can be inserted between the foot and insole board. 2.4 insole- foundation of the shoe; the inner sole of the shoe which is next to the foot, under the sock liner or insert, onto which the upper is lasted. 2.5 length of foot- the horizontal distance between the perpendicular in contact with the end of the most prominent toe and the most prominent part of the heel measured with the subject standing (the weight of the body equally distributed on both feet) and wearing hose appropriate to the type of boot or shoe (See Figure 1). 2.6 man-made material- any material made by man, artificial or synthetic. 2.7 mondopoint - The size of a shoe expressed in millimeters based on the size of foot it is intended to fit. 1
The mondopoint size marking using S1 units will comprise two numbers, for example, 240/95. The first number is the size; it is an indication of the length of the foot fitted by the shoe, measured in millimeters, the second number is the width index; it is an indication of the joint girth of the foot fitted, expressed as a percentage of its length. 2.8 outsole and heel- exterior bottom platform of the footwear; the bottom surface. 2.9 protective toe cap- component designed to provide toe protection that is an integral and permanent part of the footwear. 2.10 size of the shoe - The measurements of a foot deemed to be sufficient to provide a shoe that will fit a foot corresponding to that of those measurements. 2.11 specimen, for protective footwear- footwear units evaluated for various hazards. 2.12 upper- parts of a shoe or boot that are above the sole 2.13 width of the foot - The horizontal distance between vertical lines in contact with the first and fifth metatarsophalangical joints (See Figure 2), under conditions identical with; those previously; used for measurement of length. 2
3 Labelling requirements 3.1 The label on each item of footwear shall include the following: (a) (b) (c) (d) name and address of the manufacturer or supplier; size of the item shall be stated in mondopoint in both metric and imperial measurements with width expressed as Small, Medium and Wide; country of origin of the manufactured item; the materials or symbols from which the sole and the upper are made; (for example, leather, synthetic or man-made materials e.g. vinyl, cloth). 3
3.2 The label shall be legible and durable easily observable up to the point of sale and shall not be false or deceptive. It shall be affixed or attached in such a manner as not to impair the quality of the shoe. 3.3 The label on the container in which footwear is sold shall include the following: (a) (b) (c) (d) name and address of the manufacturer or supplier; size of the item shall be stated in mondopoint in both metric and imperial measurements with width expressed as Small, Medium and Wide; the materials from which the sole and the upper are made (for example, leather, synthetic or man-made materials e.g vinyl, cloth); and colour. 3.4 It is the responsibility of any person who sells or distributes footwear to ensure that it is labelled in accordance with the requirements of this standard. 4 Sizing system 4.1 The sizing system shall be based on the length of the average foot fitted by the footwear. Note: The sizing system shall also include the width of the foot. 4.2 Each measurement shall be expressed as a whole number using millimeter or imperial units. 5 Size marking 5.1 The size marking shall be expressed as specified in sub-clauses 5.2 or 5.3, using characters which shall be at least 3 mm in height. 5.2 Length of measurement only 4
4 4 Figure 3. Marks expressing length measurement of shoe 5.3 Length and width measurements 5.3.1 The length measurement shall be stated first, followed by the width measurement, as stated by letters or otherwise. 4 M 4/M 4 M 4/M Figure 4. Marks expressing length and width measurement of shoe 6 Storage 6.1 The footwear should be stored in a dry and well-ventilated store. Outdoor storage and exposure to direct sunlight are prohibited. The product should be stored at least one (1) meter away from any source of heat and positioned at least 200mm from the ground and 200mm from the wall. Storing the product together with any oil, acid or alkaline materials, volatile solvents or other corrosives is strictly prohibited. 6.2 Storage time should not exceed two (2) years. A sample inspection should be carried out once every six (6) months, so as to check if any abnormalities are found with the product or its packaging. 7 Performance Testing The performance for footwear shall be tested in accordance with the test methods; GYS 480, Footwear- Test methods for Upper and Lining Flex resistance, GYS 482, Footwear- Test methods for outsoles Flex resistance, GYS 484, Footwear- Test methods for stiffeners and toe puffs- Bondability, GYS 486, Footwear- Test Methods for Whole shoe Upper Sole Adhesion, GYS 487, Footwear- Test Methods for heels and toe pieces- top piece retention strength, GYS 488, Footwear- Test Methods for outsoles- abrasion resistance, and Protective Impact Resistance test outlined in Appendix A. 5
8 Monitoring Monitoring of footwear shall be done by the Guyana National Bureau of Standards to ensure compliance with the requirements specified in this standard. 6
Appendix A Protective Toe Impact Resistance (I) 1 Summary of Method 1.1 Footwear shall be constructed and manufactured so that a protective toe cap is an integral and permanent part of the footwear. 1.2 Footwear with a protective toe cap is impacted with a specified force. 1.3 After impact, the height of the modeling clay cylinder is measured. 2 Apparatus 2.1 The apparatus as shown in Figure 5 consists of a frame structure that permits the impactor to be constrained to fall along a known and repeatable path. 2.1.2 The impactor consists of a steel weight having a mass of 22.7 ± 0.23 kg (50 ± 0.5 lb). The nose of the impactor is a steel cylinder having a diameter of 25.4 ± 0.8 mm (1 ± 0.03 in.) and length of 50.8 mm (2.0 in.). The impact side of the cylinder has a smooth spherical surface with a radius of 25.4 ± 0.127 mm (1.00 ± 0.005 in.). The longitudinal centerline of the cylinder is parallel and coincident with 3.175 mm (0.125 in.) to the symmetry of its vertical axis. 2.1.3 Apparatus incorporates a means of measuring the velocity at impact with a tolerance of ±2 %. The use of a velocity metering system allows for determining the time required for a 25.4-mm (1-in.) wide blade to pass completely through a beam of light prior to the impactor striking the specimen. The result, referred to as gate time, is measured in milliseconds (ms). The speed in in./s can be calculated using the following formula: where: V = velocity in in./s, and = gate time in ms. t g V = 1000 t g 2.2 The base of the apparatus consists of a steel plate with a minimum area 0.3m 2 (1 ft 2 ) and minimum thickness of 25.4 mm (1 in.). The base is anchored to a structure having a minimum mass of 909.1 kg (2000 lb) to provide sufficient stability to the apparatus before, during, and after testing. 2.3 Sampling 7
NOTE: Dimensions are in inches (millimetres). Figure 5 showing Footwear Impact Test Apparatus 2.3.1 Randomly select three half-pair test specimens, including both left and right footwear, of each product category from unworn manufactured footwear. 8
2.3.1.1 Men s footwear specimens shall be obtained from size 9. 2.3.1.2 Women s footwear specimens shall be obtained from size 8. 2.3.3 The specimens shall be obtained by completely removing the toe portion of the footwear. This is done by cutting across the width of the footwear 25.4 ± 3.2 mm (1 ± 0.125 in.) behind the back edge of the protective toe cap and cutting the upper material back to the edge of the protective toe cap as shown in Figure 6. Figure 6 showing Specimen Prepared for Impact and Compression Testing 2.4 Prior to impact testing, modeling clay, kept at room temperature and formed approximately as a vertical cylinder, shall be placed under the protective toe cap to back rear edge of the cap positioned inside the specimens directly under the point of impact (see Figure 7). 2.4.1 Modeling clay for the test forms shall be tested in accordance with 5.4.2-5.4.9. Test frequency shall be no less than once every month. It is recommended that this quality test be conducted on a specimen just prior to its use during an impact test (see Figure 8). 2.4.2 Weigh out a 50 ± 2g sample of modeling clay. 2.4.3 Form material into a 35 ± 2 mm (1.375 ± 0.075 in.) cylinder and allow material to sit at room temperature for 24h. 2.4.4 The modeling clay cylinder shall be placed horizontally on the base plate at the center point of the impact tester. 2.4.5 A block having dimensions of 75 by 75 by 44 mm (3 by 3 by 1.75 in.), with a hole drilled in the center of the block that is 25mm (1in.) in diameter and 25mm (1in.) deep, is slipped onto the impact nose. 2.4.6 The block/impactor assembly is carefully lowered until the wooden block makes contact with the modeling clay cylinder. 9
2.4.7 The impactor assembly is released allowing full weight to compress the cylinder for 10s. 2.4.8 Immediately afterwards, the impactor assembly is raised and the modeling clay cylinder cut in half to measure. 2.4.9 A modeling clay cylinder having a compressed thickness of 15 ± 2 mm is acceptable to use in impact resistance. 2.5 Specimen Mounting 2.5.1 Specimens are to be placed on the test apparatus base plate so that the sole is parallel with the base. 2.5.1.1 The specimen is positioned so that the longitudinal center of the nose of the impactor strikes the approximate center of the protective toe cap at a point that is 12.7 ± 1.6 mm (0.50 ± 0.0625 in.) toward the front as measured from the back edge of the protective toe cap (see Figure 7). Figure 7 showing Specimen Prepared for Impact and Compression Testing Figure 8 showing Apparatus for Modeling Clay Quality Test 10
2.5.2 The specimen is held in position during test by use of a clamping device as shown in Figure 9. NOTE: Dimensions are in inches (millimetres). Figure 9 showing Position/Clamping/Impact Arrangement 11
2.5.2.1 The stabilizing fork clamp device rests on the insert and can be adjusted by means of a screw. 2.5.2.2 The adjustment secures the specimen parallel to the base plate and prevents movement when the impactor strikes the specimen. 2.5.2.3 Clamping screw shall be tightened using a force less than 28 Nm (25in. lbs). 2.6 Procedure: 2.6.1 When in place, the modeling clay cylinder shall be shaped having a base diameter of approximately 25mm (1in.) nominal and positioned so that the cylinder simultaneously makes contact with the insert/sock liner/footbed of the footwear and the dome of the protective toe cap. (See Note 1.) NOTE 1 A small piece of release paper such as wax paper or cellophane can be placed on either the bottom side or top side of the cylinder to prevent the modeling clay from adhering to either the insert/sock liner or dome. 2.6.2 To measure Impact 75 product footwear, the impactor is dropped from a height that results in an impact velocity of 2995 ± 61 mm/s (117.9 ± 2.4 in./s), creating an energy of 101.75 J (75 ftlbf). NOTE 2 In a vacuum, the distance would be 457mm (18 in.). Due to friction and air resistance, the height used for the test is somewhat greater. 2.6.3 Release the impactor. 2.6.4 After impact raise and secure the impactor on test apparatus, carefully remove the clay cylinder from inside the specimen and measure the height of the modeling clay cylinder at its lowest point using a measuring device capable of measuring to the nearest 0.1 mm (0.004 in.). 2.6.5 This value is reported as the impact minimum interior height clearance for the specimen. 2.7 Test Report Report the minimum height of the modeling clay cylinder, without rounding up, to the nearest 0.1 mm (0.004 in.) as the clearance result for the product category for all three specimens. 12