SECTION 105613 STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 01 Specification Sections, apply to this Section. 1. Sheet G-2 First Floor Life Safety Diagram 2. Sheet G-9 Storage Keyplan 3. Sheets A1.5A-A1.5H Furniture, Power & Communication Plans 4. Sheet A5.3 Interior Elevations 1.2 SUMMARY A. Section Includes: 1. Industrial steel storage racks, multiple types and sizes 2. High rise steel shelving 3. Industrial steel-case shelving, multiple types and sizes 4. Vertical storage carousel 5. Microfilm storage cabinets 6. Vehicles, equipment, batteries, charging stations and accessories related to shelving and racking systems 7. Accessory equipment as described. B. Related Sections: 1. Division 03 Section "Cast-in-Place Concrete" for concrete work in areas related to storage systems 2. Division 26 Section Battery-charging Stations for industrial vehicles. 1.3 COORDINATION A. Sole source: ALL items specified under this section shall be obtained from a single source which shall be responsible for long term maintenance and maintenance response. Such entity shall be a viable business with a minimum of five years experience providing products and services of similar type and scale. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-1
B. Function: All products and services under this section must be coordinated into a functional system meeting the quantity and functional requirements specified and shown in the drawings. C. Layout and clearances: Racking and shelving layouts are preliminary but shall be adhered to within clearance parameters. Coordinate aisle widths, existing building structure, equipment lift heights, necessary equipment turning radii, recommended clearances, and human reach ranges in finalizing the layout. Pedestrian walkway widths shown shall be maintained as indicated in the drawings. Vehicle aisle widths and vehicle shall be coordinated with equipment turning radii. Provide required clearances around existing impediments, including but not limited to Hastings heating units with their required clearances and bollards, pedestrian walkways, piping, columns, and equipment closets. Account for maneuverability of equipment. Provide Pass-through racking units as required by code. Pass-through racking shall be rack units in which material placement occurs above an 8-0 high clear space. The space between uprights shall remain unobstructed; 5-0 clear minimum. Pass-through racks shall be located where the means of egress to an exit will be impeded by material storage. Pass-through racks shall be for pedestrian travel. Coordinate locations with Architect. A single row of shelving/racking shall not contain dissimilar types of storage systems. Where a continuous row of a storage system is disrupted by existing building structure, existing/new building systems, bollards, or egress clearances, the same type storage system shall be used to complete the length of the row. Aisles used for mechanized materials retrieval shall remain straight, true, and unobstructed. The width of the aisle shall remain the same from aisle beginning to aisle end. D. Capacity: Final layouts must accommodate the capacity indicated by storage type, with supplied storage systems/ layout expanded if needed to achieve these requirements. E. Clearances vertical: Account for adequate clearance for impediments including but not limited to structure, piping, bracing, etc. in the areas planned, with no storage to occur with less than 18 vertical clearance from sprinkler heads in low bay areas, and with no storage to occur within 36 of sprinkler head in high bay areas. Assure that the top level of storage will allow for the minimum specified distances below sprinkler heads. Provide height checks on vehicular equipment such that travel in a raised position in the high bay area will have adequate head room for equipment and personnel. Vehicle lift heights shall maintain a 6 minimum clearance of existing building structure in the high-bay storage spaces; includes manual override lift option. Utilize a mechanical mast stop. Coordinate lowered vehicular equipment height with door clearances and other impediments including, but not limited to, sprinkler piping, dock doors, light fixtures, interior overhead doors, etc. Coordinate equipment heights with respective room heights where it will be utilized. F. Field conditions: Verify all conditions in the field prior to finalization of shop drawing. Take into account variation in slab depth and levelness (see below), clearance impediments including, but not limited to, pipes, ductwork, ceiling, light fixtures, fire extinguishers, Hastings heating units with associated bollards, freestanding telecom closets, height of structure, and existing building walls and columns and openings. Allow for 36 below sprinkler heads in high bay areas, and 18 below sprinkler heads in all other areas for the top of stored materials. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-2
G. Slab variations: Refer to the drawings and specifications for existing slab modifications and minimum slab levelness requirements. Coordinate vehicular equipment and storage system levelness requirements with the associated slab work prior to completion of the slab upgrades. H. Material quantities are listed in section 2.1 of this specification. Note that no storage is allowed directly on the building slab except for the Type H storage. I. Ease of use: All storage systems shall be designed without lips or other impediments on shelves and pallet supports in order to facilitate placement and removal. All such supports shall be of metal per manufacturer s recommendations for the storage type and weight and with a smooth top surface. J. Deflection: Maximum deflection for the storage systems shall be 1/32 per linear foot. K. Warehouse Management System (WMS): The WMS will be provided by the Owner. L. Rail Guidance System: A rail guidance system shall be designed by the equipment manufacturer. The rail guidance system shall be constructed of steel angle with welded connections and mechanically fastened to the concrete slab. The end-caps shall act as racking/shelving end protection and are to be located at all points of equipment entry. Include end caps where rows of racking/shelving have been disrupted due to existing building systems. Rail guidance steel and fasteners shall be designed by an Illinois licensed Structural Engineer. Provide signed and stamped documents for review. Refer to Sketch ASK-6. Refer to sections below for required areas. 1.4 QUALITY ASSURANCE A. Installer Qualifications: Manufacturer's authorized representative who is trained and approved for installation of units required for this Project. B. Pre-installation Conference: Conduct conference at Project site which shall include the Architect and Owner. C. Comply with quality, strength and safety standards published by the RMI (Rack Manufacturers Institute, Inc.). Comply with ANSI, RMI and Chicago Building Code standards for strength and safety factors. D. Provide for the RMI standard safety lock providing for resistance to an upward force of 1000 pounds. 1.5 MATERIALS A. All steel components in storage systems including connectors shall be stainless steel, galvanized, or baked enamel finishes. Where baked enamel finishes are used, provide a choice of a minimum of three standard finishes for selection by the Architect. B. Dissimilar metals shall not come into contact with each other. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-3
C. Packaging materials must include a minimum of 20% recycled content. D. Paint finishes on storage systems shall be 100% non-emissive, containing no formaldehyde methanol. E. Steel in storage systems shall include a minimum of 25% recycled content from post-consumer and/or post-industrial sources. 1.6 SAFETY A. Comply with OSHA standards, ANSI standards, RMI recommendations and local codes. B. Provide annual safety testing of storage system and equipment operation each year after substantial completion, which shall be included in the maintenance contract. C. Storage systems weight limitation postings: Provide any required permanent signage. D. Movable equipment shall incorporate release buttons to safely lower equipment from a raised position if operator is unable to respond or if battery fails. E. Vehicular equipment shall have sensors that shut down the ignition system in the event of shock impacts.. If such an impact occurs, the ignition system shall be disabled until reset by a special key. F. Provide locked beam connections that protect against accidental disconnection from vertical forces. G. Provide lateral bracing of all storage components sufficient to offset impact forces. Storage system SHALL NOT connect to the building columns, roof trusses, or other building structure except the slab. Provide top ties with appropriate clearances where required for stability. H. Provide OSHA-compliant safety netting of minimum 6000 pound rated heavy mesh on one side of each single row (intended for one-side access) of racking and shelving unless located against a wall. Mesh may be resilient or rigid metal type; color shall be black. Install per manufacturer s recommendations. I. See drawings and other specification sections for guard rail, bollards, and convex mirror requirements. J. Provide solid or perforated metal end panels on each storage system type to prevent materials from falling and to allow for mounting weight limit signage. K. Meet RMI standards for vehicle impact resistance. L. Racking/Shelving systems shall be self supporting and connection to existing building structure or systems, except for slab on grade, is not allowed. Storage units (each) shall have a minimum of 4 points of connection to the concrete slab on grade. Provide all connections, bracing, STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-4
supports as required. Units may be connected to each other as required. The stability of the storage systems must be designed, signed, and stamped by a licensed Structural Engineer. 1.7 PERFORMANCE A. Provide a three-year maintenance contract for all equipment under this section; the cost of this maintenance shall be built into this contract. Maintenance shall include all required regular equipment maintenance, checking and filling of water cells in batteries on a regularly scheduled basis as required, safety checking of equipment, and repairs as required unless otherwise excluded. Maintenance excludes operator abuse for costs in excess of $500. B. On-site maintenance response time (reactivity) shall be four hours or less. In the event that repair time exceeds forty-eight hours from the time of call, temporary replacement equipment shall be on-site, at no cost, within a total forty-eight-hour window from time of call. C. Spare parts for specified equipment shall be warehoused in the Chicago metropolitan area. D. All specified components shall operate together, with the required clearances, access, turning radii, guiderails, specified storage capacity, material storage sizes specified, and weight capacity. E. Source Limitations: Obtain storage systems and warehouse equipment from single entity. 1.8 WARRANTIES A. Special Warranty: Manufacturer agrees to repair or replace components of storage systems that fail in materials or workmanship within specified warranty period. 1. Failures include, but are not limited to, the following: a. Deterioration of metals, metal finishes, and other materials beyond normal wear. b. Deflection beyond specified limits c. Issues related to safety and stability including, but not limited to, connections, anchoring, and bracing. 2. Warranty Period: Five years from date of Substantial Completion for racking and related storage; 10 years from date of Substantial Completion for shelving and microfilm storage. B. Warrant all movable equipment including batteries for a minimum of three years. Replacement shall be required after three out-of-compliance periods of down time. C. All warranties shall include parts, labor, and travel expense. 1.9 TRAINING A. Provide a minimum of 40 hours professionally conducted operator training incorporating all equipment and system operation. Schedule at Cook County convenience. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-5
B. Engage a factory-authorized service representative to train Owner's maintenance personnel to adjust, operate, and maintain storage shelving. Schedule at Cook County convenience. Train on-site personnel for future annual safety test needs. 1.10 ACTION SUBMITTALS A. Product Data: For each type of product. 1. Include manufacturer, construction details, material descriptions, dimensions of individual components and profiles, and finishes for each storage system. 2. Equipment: include operational description, manufacturer, dimensions and, where applicable, turning radii. B. Structural Stamped Drawings: Provide stamped structural drawings by an Illinois licensed structural engineer prior to installation for all storage shelving and racking systems. Include anchoring systems, weight calculations for each support, welds, connectors and connections, foot plate design, rigidity of each shelf or rack for the materials stored, connections, guiderails and bracing. System shall be designed and noted as complying with OSHA and City of Chicago codes including structural, safety, and seismic design. Stamped drawings must be submitted for review by the Architect. C. Shop Drawings: 1. Include plans, elevations, sections, and details. 2. Show shelving and racking layout. 3. Show location and detail of rail guide for high bay systems. 4. Show clear-aisle widths and guiderails 5. Show turning radii for associated equipment. 6. Show bracing systems. 7. Show battery charging information. 8. Show vertical support locations, spacing, and size 9. Show clearance around building impediments 10. Indicate total capacity for each storage type. D. Samples: For each exposed product and for each color and texture included, 6 inches by 6 inches in size. E. Samples for Initial Selection: For units with factory-applied finishes, submit color card for the full range of manufacturer s standard finishes for selection by Architect. 1.11 INFORMATIONAL SUBMITTALS A. Business entity: For the single entity providing all items, service and warranties under this section, submit the following within 30 days of award: 1. A financial report no older than 12/31/09. Qualified providers shall demonstrate financial stability. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-6
2. A list of five projects of similar type and scale completed during the past five years including client names, size, and contact information. A reference indicating a poor response record shall be reason for disqualification 3. A list of all manufacturers and product relationships from this source, whether or not shown or specified.qualification Data For Installer and Maintenance Technician within 30 days of award: Provide a list of five projects of similar type and scale completed by the Installer within the past five years including client names, size, and contact information. For the Technician, provide verification of training and expertise. B. Sample Warranty: For manufacturer's special warranty for each type of equipment within 30 days of award. 1.12 CLOSEOUT SUBMITTALS A. Operation and Maintenance Data: For storage systems and warehouse equipment to include in maintenance manuals in accordance with Division 01 requirements. B. Warranties: submit written warranties in compliance with Division 01 Section Closeout Procedures PART 2 - PRODUCTS 2.1 STORAGE SYSTEMS; letters below coordinate to tagging on the drawings. A. High bay open type heavy duty shelving: Accommodate a minimum of 500,000 15 deep file storage boxes at 40 pounds each. Boxes will be stored in a 2 box deep, 3 box wide arrangement, each level. Each level shall be 32 d clear by 42 w clear by 12 h clear levels. The overall height of the unit shall be +/-25 high. Top of material storage height shall be coordinated with maximum lift height of equipment. Provide 2.25 high backstop for each shelf. No more than 2 uprights shall be spliced on top of base upright to achieve height. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. Provide rail guidance system. B. Low bay open type heavy duty shelving: Storage areas B, C, and N shall in total accommodate 52,300 clamshell boxes, clamshell boxes are by Owner. Storage items labeled B, C, and N are all planned for storage of clamshell archive boxes 5 wide, 17 deep and 22 requiring 24 clear heights. Each level shall be 18 d clear by 42 w clear by (6) - 24 h clear levels. The overall height of the unit shall be +/-150 high. Top of material storage height shall be coordinated with height of Owner provided ladder(s). Provide 2.25 backstop for each shelf. Design for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-7
C. Low bay open type heavy duty shelving: Storage areas B, C, and N shall in total accommodate 52,300 clamshell boxes, clamshell boxes are by Owner. Storage items labeled B, C, and N are all planned for storage of clamshell archive boxes 5 wide, 17 deep and 22 requiring 24 clear heights. Each level shall be 18 d clear by 42 w clear by (7) - 24 h clear levels The overall height of the unit shall be +/-166 high. Top of material storage height shall be coordinated with maximum lift height of equipment. Provide 2.25 backstop for each shelf. Design for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. D. Low bay open type heavy duty shelving: Quantity shall be 49 total units; 18 d clear by 42 w clear by (6) 16 h clear levels. The overall height of the unit shall be +/-96 high. Provide 2.25 backstop for each shelf. Allow for 50 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. E. High bay standard heavy duty pallet type racking: Accommodate a minimum of 180,000-17 deep file boxes at 50 pounds each. Boxes will be stored in a 3-high, 3 deep arrangement; note that the boxes will not be on pallets. Each level shall be 48 d clear by 120 w clear by (6) 36 h clear levels. The overall height of the unit shall be +/-25 high. Top of material height shall be coordinated with maximum lift height of equipment. Provide 2.25 high backstop for each shelf. No more than 2 uprights shall be spliced on top of base upright to achieve height. Beams shall be step type and adjustable on 1.5 increments. Provide 60% open perforated metal deck for each level. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. Provide rail guidance system. F. High bay standard selective heavy duty pallet racking: Accommodate a minimum of 3636 pallets at 2500 pounds per pallet. Pallets are 48 x 48 and stored on 4 adjustable levels. Each level shall be 42 d minimum by 96 w clear by 60 h clear. The overall height of the unit shall be +/-25 high. Pallet support components shall be such that each pallet rests on a minimum of four equally spaced supports; 60% open. Top of material height shall be coordinated with maximum lift height of equipment. No more than 2 uprights shall be spliced on top of base upright to achieve height. Beams shall be step type and adjustable on 1.5 increments. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. Provide rail guidance system. G. High bay standard selective heavy duty pallet racking: Accommodate a minimum of 150,000-15 deep file boxes at 50 pounds each. Boxes will be stored in a 3-high, 3 deep arrangement; note that the boxes will not be on pallets. Each level shall be 44 d clear by 120 w clear by (6) 36 h clear levels. The overall height of the unit shall be +/-25 high. Top of material height shall be coordinated with maximum lift height of equipment. Provide 2.25 high backstop for each shelf. No more than 2 uprights shall be spliced on top of base upright to achieve height. Beams shall be step type and adjustable on 1.5 increments. Provide 60% open perforated metal deck for each level. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. Provide rail guidance system. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-8
H. Low bay standard selective heavy duty pallet: Accommodate a minimum of 225 pallet positions for pallets 48 x 48 in size; 2500 pounds per pallet and stored on 1 adjustable level and 1 level on the slab. Each level shall be 42 d minimum by 96 w clear by 60 h clear. The overall height of the unit shall be +/-100 high. Pallet support components shall be such that each pallet rests on a minimum of four equally spaced supports; 60% open. Material height shall be coordinated with existing building systems. A single upright shall be used to achieve height. Beams shall be step type and adjustable on 1.5 increments. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. I. Push back pallet racking: Accommodate a minimum of 48 pallets 48 x 40 in size, 2500 pounds per pallet. Arrangement shall be 2 pallets deep, 8 pallets wide, 3 levels high. Each level shall be a minimum 60 h clear. Pallet platform shall be of steel construction. Material height shall be coordinated with maximum lift height of equipment. No more than 2 uprights shall be spliced on top of base upright to achieve height. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. J. Gravity flow pallet racking: Accommodate a minimum of 48 pallets 48 x 48 in size, 2500 pounds per pallet. Arrangement shall be on 2 levels of 24 pallets. Each level shall be a minimum 60 h clear. Coordinate clearances with partitions indicated on plans. Material height shall be coordinated with existing building systems. A single upright shall be used to achieve height. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. K. Cantilevered heavy duty racking: Total length of 40 with a maximum storage height of 16. Provide 4 levels; base and 3 levels of arms. Each arm shall be a minimum of 4 w by 48 long and have 2600 lb. capacity. Uprights shall be a minimum of 10 w and shall be located at 24 o.c. Arms shall be adjustable on 6 increments. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. L. Vertical carousel: Basis of design: Hanel Rotomat Vertical Carousel, Model 936/161/342/349. Provide 1 vertical carousel measuring 135 w by 31 d by 140 h. The payload capacity shall be a minimum of 8000 lbs. The unit shall contain a minimum of 15 carriers; 6 single tier, 9 double tier. Tier carrier clearances (minimum) shall be +/-11.5 for single and +/- 5.25 double. The unit shall contain 1 access window, 12 deep work counter, overhead task light, error indicator system, safety bypass, safety light curtain, cover between worktable and carrier, and a data base controller. Provide necessary software and hardware. Materials shall be delivered to operators at waist high position. Encase parts to protect from particulates. Carriers shall be powder coated steel with slots for dividers capable of adjustment of nominal 1 increments. No fixed or permanent dividers shall be used. Carriers shall be reconfigured without tools. Controls shall be capable of running in multiple modes; manual or automatic for computer interface. An electric brake system is required which prevents drifting and engages during safety errors. M. Microfilm storage cabinets: Basis of design: Gemtrack by Promedia. High density pullout shelving with overhead track system. Cabinets shall be manufactured of cold rolled steel with non corrosive baked enamel finish. Size is nominally 34 d x 5 w pullout shelf unit x 90 h. Pullout shelf unit shall have adjustable shelves maximized for microfilm storage within the unit height. The material shall be made of noncorrosive materials specifically manufactured to STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-9
accommodate microfilm of both 16MM and 35MM sizes. Each cabinet shown in the drawings represents one unit incorporating five pullout shelf units. Total quantity shall be as shown. N. Low bay open type heavy duty shelving: Storage areas B, C, and N shall in total accommodate 52,300 clamshell boxes, clamshell boxes are by Owner. Storage items labeled B, C, and N are all planned for storage of clamshell archive boxes 5 wide, 17 deep and 22 requiring 24 clear heights. Each level shall be 18 d clear by 42 w clear by (4) - 24 h clear levels. The overall height of the unit shall be +/-100 high. Top of material height shall be coordinated with height of Owner provided ladder(s). Provide 2.25 backstop for each shelf. Design for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. O. Low bay open type heavy duty shelving: Quantity shall be 31 total units; 24 d clear by 48 w clear by (6) 16 h clear levels. The overall height of the unit shall be +/-100 high. Provide 2.25 backstop for each shelf. Allow for 80 pounds of storage on each linear foot of shelf. Top of material height shall be coordinated with height of Owner provided ladder(s). Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. P. Low bay open type heavy duty shelving: Storage areas P and Q shall in total accommodate 9600 17 deep file boxes. Each level shall be 18 d clear by 42 w clear by (7) - 12 h clear levels. The overall height of the unit shall be +/-100 high. Top of material height shall be coordinated with height of Owner provided ladder(s). Provide 2.25 backstop for each shelf. Design for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. Q. Low bay open type heavy duty shelving: Storage areas P and Q shall in total accommodate 9600 17 deep file boxes. Each level shall be 18 d clear by 42 w clear by (14) - 12 h clear levels. The overall height of the unit shall be +/-15 high. Top of material height shall be coordinated with maximum lift height of equipment. Provide 2.25 backstop for each shelf. Design for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. R. Low bay open type heavy duty shelving: Quantity shall be 41 total units; 18 d clear by 48 w clear by (7) 12 h clear levels. The overall height of the unit shall be +/-100 high. Provide 2.25 backstop for each shelf. Allow for 80 pounds of storage on each linear foot of shelf. Shelves shall be of solid metal construction and adjustable on 1.5 increments. Top of material height shall be coordinated with height of Owner provided ladder(s). Shelf supports shall run the full length of each shelf, front and back, clips are not acceptable. All surfaces shall be powder coated. Provide color samples to Architect for selection. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-10
S. Low bay standard selective heavy duty pallet: Accommodate a minimum of 304 pallet positions for pallets 48 x 48 in size; 2500 pounds per pallet and stored on 2 adjustable levels. Each level shall be 48 d minimum by 96 w clear by 48 h clear. The overall height of the unit shall be +/- 108 high. Provide 60% open perforated metal deck for each level. Material height shall be coordinated with existing building systems. A single upright shall be used to achieve height. Beams shall be step type and adjustable on 1.5 increments. All upright, cross bracing, and beam surfaces shall be powder coated. Provide color samples to Architect for selection. 2.2 WAREHOUSE EQUIPMENT REQUIREMENTS A. Order Pickers: Basis of Design: Crown SP 3520. Operator shall have 360 degree visibility above 4 platform height. The equipment shall be stable at extended height with the specified f scale floor variance. Pickers shall connect to custom platforms as specified below. Order picker raise height shall be at a maximum height (override included) of 6 below the existing building structure/systems. Design shall be such that a standard pallet will clamp in place. Normal operational travel height shall not be greater than 110. 1. Quantity: 7 2. Power: Electric, 24 volt, or approved equal 3. Batteries, Qty: 14 4. Lift Height: Coordinate with field conditions, storage systems 5. Operational Width: 42 max 6. Operator compartment: 42 W x 27 D, or approved equal 7. Aisle Guidance: Guide Rollers at each side, 46 total width, or approved equal. This function disables turning when equipment enters aisle 8. Forks: Standard Tapered, 48 Long x 4 Width x 2 Thick, or approved equal 9. Load Wheel: Polyurethane 10. Drive Wheel: Polyurethane 11. Capacity: Minimum 3,000 pound 12. Lift Limit and Override: Truck must stop prior to override 13. Braking: Traction motor braking combined with appropriate amounts of friction braking 14. Operator Safety: Safety belt and lanyard, side gates with travel interlock, safety shield, fixed controls, 4 points of solid operator contact 15. Control Handle: Twist Grip style with fixed control handle, or approved equal 16. Side Gate: Two horizontal and one vertical support 17. Brake Pedal: Foot operated 18. Travel Speed: Maximum of 7 mph top speed, but the top speed shall decrease in a smooth linear fashion as the height of the platform raises, dropping to 2 mph or less above 200. 19. Control Handle: Must return to neutral position after operator releases 20. Steer Control: Fixed steer tiller with spinner knob 21. Floor matting: Shock absorbent cushion construction 22. Diagnostics: Four-line alphanumeric display 23. Monitor: Current event codes, battery display, steer wheel position, STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-11
capacity monitor, fork height, load weight, time of day, and date 24. Service: Technicians must be able to access, troubleshoot, and perform service evaluations directly from display module 25. Service Permanently attached equipment reference guide (each) 26. Battery Compartment: Steel design, removable sides, top access to battery for watering, allow for easy removal and installation of batteries 27. Optional Equipment: Amber strobe light, travel alarm (forward, reverse, lowering of platform), work light 28. Manual Lowering: Valve located on equipment to allow the platform be lowered to the ground B. Custom platform: for order pickers: quantity 12. Refer to 6/A5.3 for the design intent on height, width, and intermediate levels. The custom platform shall be constructed of metal with perforated metal enclosures and a waist high work platform as shown. The custom platforms will be used for sorting loose files while using order pickers; platforms will be accessed while disengaged from the picker as well. The intent is that the custom platforms will clamp in place (similar to a pallet) to the order picker during use, but are easily disengaged and exchanged in a process that does not require tools or special knowledge and will require less than five minutes time to achieve. Confirmation of the custom platform design shall be included in the stamped structural drawings required in this section. C. Order picker: Basis of Design: Crown SP 3580F with fixed platform. Operator shall have 360 degree visibility above 4 platform height. The equipment shall be stable at extended height with the specified f level floor variance. Unit shall have a standard platform capable of carrying 3000 pounds. Order picker raise height shall be at a maximum height (override included) of 6 below the existing building structure/systems. Design shall be such that a standard pallet will clamp in place. Normal operational travel height shall not be greater than 110. 1. Quantity: 1 2. Power: Electric, 24 volt, or approved equal 3. Batteries, Qty: 2 4. Lift Height: Coordinate with field conditions, storage systems 5. Operational Width: 42 max 6. Operator compartment: 42 W x 27 D, or approved equal 7. Aisle Guidance: Guide Rollers at each side, 46 total width, or approved equal. This function disables turning when equipment enters aisle 8. Platform: 42 x 72 ; fixed 9. Load Wheel: Polyurethane 10. Drive Wheel: Polyurethane 11. Capacity: Minimum 3,000 pound 12. Lift Limit and Override: Truck must stop prior to override 13. Braking: Traction motor braking combined with appropriate amounts of friction braking 14. Operator Safety: Safety belt and lanyard, side gates with travel interlock, safety shield, fixed controls, 4 points of solid operator contact 15. Control Handle: Twist Grip style with fixed control handle, or approved STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-12
equal 16. Side Gate: Two horizontal and one vertical support 17. Brake Pedal: Foot operated 18. Travel Speed: Maximum of 7 mph at top speed, but the top speed shall decrease in a smooth linear fashion as the height of the platform raises, dropping to 2 mph or less above 200. 19. Control Handle: Must return to neutral position after operator releases 20. Steer Control: Fixed steer tiller with spinner knob 21. Floor matting: Shock absorbent cushion construction 22. Diagnostics: Four-line alphanumeric display 23. Monitor: Current event codes, batter display, steer wheel position, capacity monitor, fork height, load weight, time of day, and date 24. Service: Technicians must be able to access, troubleshoot, and perform service evaluations directly from display module 25. Service Permanently attached equipment reference guide (each) 26. Battery Compartment: Steel design, removable sides, top access to battery for watering, allow for easy removal and installation of batteries 27. Optional Equipment: Amber strobe light, travel alarm (forward, reverse, lowering of platform), work light 28. Metal Platform: Provide metal platform with 3,000 pound capacity, non-slip surface, welded connections 29. Manual Lowering: Valve located on equipment to allow the platform be lowered to the ground D. Narrow aisle turret truck: Basis of Design: Crown TSP 6000 Series. Operator shall have 360 degree visibility above 4 platform height. Coordinate maximum raise height with existing building structure/systems and placement of top material. Normal operational travel height shall not be greater than 110. 1. Quantity: 1 2. Power: Electric, 48 volt, or approved equal 3. Batteries, Qty: 2 4. Lift Height: Coordinate with field conditions 5. Operational Width: 80 max 6. Overall Width: 64, or approved equal 7. Aisle Guidance: Guide Rollers at each side, 80 total width, or approved equal. This function disables turning when equipment enters aisle 8. Pallet Size: 48 L x 48 Wx 60 H 9. Forks: Telescopic, 48 Long x 5.9 Width x 2.25 Thick, or approved equal 10. Load Pushback Force: Minimum of 300 pounds of force 11. Load Wheel: Polyurethane 12. Drive Wheel: Polyurethane 13. Capacity: Minimum 3,000 pound 14. Lift Limit: Coordinate with racking top level, field conditions 15. Load Pivoting: Load shall pivot 180 degrees 16. Load Orientation: Equipment must be capable of traveling with load stowed to STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-13
left, right, or straight ahead. 17. Braking: Traction motor braking combined with appropriate amounts of friction braking 18. Operator Safety: Steel rail, full compartment width in front of operator compartment at waist level 19. Operator Safety: Steel side gates for entry, exit into compartment, must be closed prior to powered equipment movement 20. Operator Safety: Operator must have both feet in compartment and depressing positive action sensors to operate equipment 21. Operator Safety: Sensor on hand equipment to assure operator contact, must have contact prior to powered equipment movement 22. Operator Safety: Front rail fixed to chassis and run full with of operator compartment 23. Manual Lowering: Valve located on equipment to allow the platform be lowered to the ground, forks must return to home position prior to lowering 24. Operator Seat: Swivel with lock, adjustable to a minimum of 4 positions, minimum of 7.5 of vertical adjustment, adjustable and cushioned armrests truck must be operable with operator in standing position 25. Control Handle: Multi-task capability 26. Side Gate: Two horizontal and one vertical support 27. Brake Pedal: Foot operated 28. Travel Speed: Maximum of 7 mph at top speed, but the top speed shall decrease in a smooth linear fashion as the height of the platform raises, dropping to 2 mph or less above 200. 29. Control Handle: Must return to neutral position after operator releases 30. Floor matting: Shock absorbent cushion construction 31. Diagnostics: Four-line alphanumeric display 32. Monitor: Current event codes, batter display, steer wheel position, capacity monitor, fork height, load weight, time of day, and date 33. Service: Technicians must be able to access, troubleshoot, and perform service evaluations directly from display module 34. Service Permanently attached equipment reference guide (each) 35. Battery Compartment: Steel design, removable sides, top access to battery for watering, allow for easy removal and installation of batteries 36. Optional Equipment: Amber strobe light, travel alarm (forward, reverse, lowering of platform), work light E. Reach truck: Basis of Design: Crown RR5700 series. Operator shall have 360 degree visibility. The equipment shall be stable at extended height with the specified f level floor variance. Each truck shall have two hydraulic cylinders on the reach mechanism. Unit shall be capable of carrying 3000 pounds. Coordinate maximum raise height with existing building structure/systems and placement of top material. Normal operational travel height shall not be greater than 110. 1. Quantity: 2 2. Power: Electric, 24 volt, or approved equal STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-14
3. Batteries, Qty: 4 4. Lift Height: Coordinate with field conditions 5. Operational Width: 42 max, or approved equal 6. Overall Width: 42, or approved equal 7. Pallet Size: 48 L x 48 Wx 60 H 8. Forks: Telescopic, 48 Long x 4 Width x 2 Thick, or approved equal; 6 of lateral movement in each direction from center 9. Load Wheel: Polyurethane 10. Drive Wheel: Polyurethane 11. Capacity: Minimum 3,000 pound 12. Lift Limit: Coordinate with racking top level, field conditions 13. Load Extension: Load shall extend a minimum of 48 14. Load Pushback Force: Minimum of 300 pounds of force 15. Load Orientation: Equipment must be capable of traveling with load stowed. 16. Braking: Traction motor braking combined with appropriate amounts of friction braking 17. Operator Safety: Steel, full compartment 18. Operator Safety: Operator must have both feet in compartment and depressing positive action sensors to operate equipment 19. Operator Safety: Senor on hand equipment to assure operator contact, must have contact prior to powered equipment movement 20. Manual Lowering: Valve located on equipment to allow the platform be lowered to the ground, forks must return to home position prior to lowering 21. Control Handle: Must return to neutral position after operator releases 22. Steer Control: Fixed steer tiller with spinner knob 23. Brake Pedal: Foot operated 24. Travel Speed: Minimum of 6 mph at top speed, but the top speed shall decrease in a smooth linear fashion as the height of the platform raises, dropping to 2 mph or less above 200. 25. Floor matting: Shock absorbent cushion construction 26. Diagnostics: Four-line alphanumeric display 27. Monitor: Current event codes, batter display, steer wheel position, capacity monitor, fork height, load weight, time of day, and date 28. Service: Technicians must be able to access, troubleshoot, and perform service evaluations directly from display module 29. Service Permanently attached equipment reference guide (each) 30. Battery Compartment: Steel design, removable sides, top access to battery for watering, allow for easy removal and installation of batteries 31. Optional Equipment: Amber strobe light, travel alarm (forward, reverse, lowering of forks), work light F. Work assist vehicle: Basis of Design: Crown WAV 50 Series. Equipment shall be small enough to fit through standard man-doors 36 w x 84 high. The equipment shall have a built in security pad to limit operational access, and built-in safety strobe lights. The internal battery shall operate a minimum of 12 hours on one charge. Include a built-in work platform at waist STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-15
height sized to carry one file box. Coordinate maximum raise height with existing building structure/systems and placement of top material. 1. Quantity: 2 2. Power: Electric, 28 volt, or approved equal, must meet UL 583 type E rating, minimum of 160 AHC batteries 3. Charging: Built in automatic stop/start 25 Amp charger 4. Operator Capacity: 300 lbs. 5. Load Tray: 200 lbs. 6. Equipment Width: 30 minimum width 7. Collapsed operable height: 52 8. Equipment Length: 60 9. Platform Lift Height: 118 10. Drive Wheels: Polyurethane 11. Caster Wheels: Polyurethane 12. Service Brake: Regenerative 13. Parking Brake: Electric Released/Spring Applied 14. Foot Pedal: Two foot pedals with sensors to ensure occupant is properly positioned 15. Foot Pedal: Operation automatically stops when either foot pedal is released 16. Hand Grip: Two hand grips with sensors to ensure occupant is properly positioned 17. Override: Override function allowing 1 handed operation when operator is steadying a load on the load tray 18. Rear Gate: Rear gate must be closed for operation 19. Travel Speed: 4 mph maximum, 2 mph maximum when platform is raised above 20, include a rabbit/turtle switch to select modes of travel; deactivated when equipment is raised above 20 20. Operator Safety: Equipped with valve for manual lowering G. Retractable lanyards with 8 maximum extension and emergency locking retractors for protection on order pickers: quantity 9. Lanyard shall be capable of supporting 400 pounds of weight. H. Full body harness with mating buckle for safety harnessing on order pickers: provide a quantity of 2 XXL, 6 XL, 4 Standard, and 2 XS. Harness shall be capable of supporting a weight of 400 pounds. I. General requirements for batteries and battery related equipment 1. Batteries shall only be movable with special equipped battery transfer carriage or forklift, and must be securely restrained while in movement. 2. Batteries shall fully recharge within 8 hours, and shall fully cool within an additional 8 hours. 3. Fully charged batteries must operate the associated equipment, in full operation, for a minimum of 8 hours. 4. Batteries shall be matched to equipment requirements. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-16
5. For each charging station, provide an additional battery location for use in swapping used batteries for charged batteries. 6. In lieu of specific battery charging position listed below, a multi-circuit unit i.e., Warhorse or equal may be provided for an equal number of charging positions accommodating all battery types. 7. In lieu of providing battery quantities and charging equipment as specified, opportunity rapid charge batteries may be provided for each piece of equipment. Such batteries shall be capable of recharging the battery from a 20% to an 80% state in two hours or less. By opportunity charging at breaks and lunches, the battery shall be maintained between a 30% and 80% charge during an 8 hour shift, with full recharging overnight and automatically equalizing charge on weekends. J. Battery transfer carriages; quantity 2; manual push/pull; sized to accommodate up to the largest of the batteries for the specified equipment. K. Battery charging position: quantity: 1, sized to match equipment battery sizes for narrow aisle turret truck. L. Battery charging position: quantity: 2, sized to match equipment battery sizes for reach trucks, multishift charger M. Battery charging position: quantity: 8, sized to match equipment battery sizes for order pickers, multishift charger N. Battery charging position, quantity: 2, located one per battery charge location as swing space, sized to accommodate the largest of the batteries at each location, multishift charger 2.3 PERFORMANCE REQUIREMENTS A. Applicable standards: 1. ANSI MH 28.1 Specification for the design, testing and utilization of industrial grade steel shelving. 2. ANSI MH 16.1 Specification for the design, testing and utilization of industrial steel storage racks. 3. ANSI/ASME B30.13 - Storage/Retrieval (S/R) Machines and Associated Equipment. 4. ANSI/ASME B56.5 Guided industrial vehicles. 5. ANSI/AWS D1.1 Structural welding code. 6. ANSI/NFPA 231C Rack storage of materials. 7. ANSI/UL 583-1991 Electrical-battery-powered industrial trucks. 8. Other ANSI, OSHA, and RMI standards guiding the systems specified. 2.4 SYSTEMS AND COMPONENTS A. General: Provide manufacturer's standard storage systems and components. Where components are not otherwise indicated by description or performance, provide manufacturer's standard components as required for a complete system. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-17
B. Inserts: Furnish required concrete inserts and similar anchorage devices for installing rail guide system, and furnish other components of work where installation of devices is specified in another Section. PART 3 - EXECUTION 3.1 EXAMINATION A. Examine areas, with Installer present, for compliance with requirements for installation tolerances, reinforcements and other conditions affecting performance of storage systems. B. Proceed with installation only after unsatisfactory conditions have been corrected. C. Verification and Coordination is required for the following but not limited to; existing structure, existing building systems, new building systems, openings/passages, bollards, safety barriers, storage layouts, finished room sizes, wire-mesh partitions. 3.2 INSTALLATION A. Level and plumb high bay storage systems to a tolerance of 0.25 inch in 120 inches with no more than 0.5-inch variation between adjacent guides and rows. Use permanent shims or nonshrink grout adequate to the weights specified and as recommended by manufacturer. B. Level and plumb low bay storage systems to a tolerance of 0.25 inch in 120 inches. Use permanent shims or non-shrink grout adequate to the weights specified and as recommended by manufacturer. C. Surface-Mounted Rail Guide: Anchor permanently to concrete slab in accordance with requirements for guidance of equipment. The horizontal leg of an angle may not protrude into aisles, and the location of guides generally may not pose a tripping hazard in their placement. D. Connect storage units together with standard fasteners according to manufacturer s written instructions. E. Install shelves and racks in the number of levels indicated, equally spaced unless otherwise indicated. Install according to manufacturer s written instructions. 3.3 CLEANING AND PROTECTING A. Repair or remove and replace defective work as directed on completion of installation. B. Clean finished surfaces, touch up as required, and remove or refinish damaged or soiled areas to match original factory finish, as approved by Architect. C. Protect installed materials from damage during remainder of the construction period. STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-18
3.4 DEMONSTRATION A. Provide demonstration of proper function of the systems and safety measures during the operator training specified. B. Provide demonstration of maintenance and safety checks for systems during the maintenance training specified. END OF SECTION 105613 STORAGE SYSTEMS and RELATED EQUIPMENT and ACCESSORIES 105613-19