Granomat Disk mills Granomat Zahnscheibenmühle
GRANOMAT GU 2600 Toothed disk mill (coarse grinding) APPLICATIONS The GRANOMAT type GU 2600 toothed disk mill is ideal for milling low-flour products such as maize, wheat, starch, minerals but also chemical and pharmaceutical products. Toothed disk mill 260 C SOME TYPICAL APPLICATIONS Dried malt husks Bleaching soda Toasted bread for bread crumbs Peas Ground nut, linseed and coconut cake Cereals Coffee and coffee substitutes Cacao beans Casein Cork waste Lentils, lupins Maize (also steeped) Minerals Salt and sugar Soups and dried vegetables Ship s biscuits Sulphur, soda, sulphate Starch Mineral salts Chemical products Pharmaceutical products Pasta waste Chicories, etc. USERS Milling Animal feed industry Food industry Chemical industry Pharmaceutical industry ADVANTAGES Low-flour milling Low heat generation Milling fineness adjustable during operation Low noise and vibration High efficiency Very easy to clean Easy to operate Little maintenance required Easy to install Optimal flow-out of the milled product thanks to the inclined position of the machine Excellent price/performance ratio Cooling system available on special order Various grinding mills available 2
GRANOMAT GU 2600 Toothed disk mill (coarse grinding) STANDARD EXECUTIONS The milling capacity depends on the product as well as on the milling speed and fineness (distance between the milling disks). Tests can be carried out on the customer s or manufacturer s site to determine the milling capacity of the machine, available in three standard executions: Reference n Designation Power Milling speed Cooling system G-GU2600-0010 GRANOMAT GU 26-754 7,5 kw 1400 t/min G-GU2600-0015 GRANOMAT GU 26-754K 7,5 kw 1400 t/min G-GU2600-0020 GRANOMAT GU 26-756 7,5 kw 900 t/min G-GU2600-0025 GRANOMAT GU 26-456K 7,5 kw 900 t/min The standard version of the GRANOMAT mills are made in stainless steel, except for the powder coated steel sheet base. The milling disks are machined in WSH - 2 cast iron. WORKING PRINCIPLE GRANOMAT GU 2600 All components exceeding a certain size will first pass through a primary crusher. The crusher shoulders prevent the product from rotating with the primary crusher. Then the product passes through the milling disks, the first fixed to the cover acting as the stator, the second, the rotor, being in the mill housing. The dimensions of the radially positioned teeth decrease towards the outer part of the milling chamber. The spacing between the toothed disks may be adjusted by means of a handwheel fixed on the continuation of the motor shaft. The ejector helps to extract the milled product. COOLING SYSTEM (VARIANT) The heat generated by the milling process can cause problems when oil escapes from greasy or oily products to be milled. The GRANOMAT milling disks can be ordered fitted with a cooling system. 3
GRANOMAT GU 2600 Toothed disk mill (coarse grinding) Milling disk (stator) Cover with product inlet Milling disk (stator) Primary crusher Milling disk (rotor) Ejector Toothed disks spacing adjusting handwheel Product outlet DIMENSIONS 4
GRANOMAT JP Disk mills (fine grinding) Applications The GRANOMAT JP disk mill is designed for the ultrafine grinding of numerous products. It is also described as a dissolving machine and can be used for both wet and dry milling. The most varied of products can be produced, depending on the type of disk employed. Some examples of use: for pastes: vegetables, fruit, meat, sesame seeds, peanuts, pigments, seaweed, soya beans, rice, ginger, and many others for powdering: corn, ginger, mustard seeds, almonds, carbon, talc, silica, cellulose, etc. for emulsifying fats and cosmetics for powdering or slurrying hard materials such as eggshells, minerals, bone, metal oxides, zeolite, polyamide fluororesins, glass, pigments, medical materials, etc. for pre-crushing bone, wood chips or resin pellets for powdering mugworts, herbs, spices, tea leaves, chitosan, potassium sulphate, chlorella, nitric acid, etc. users Food Cosmetics Chemical industry Pharmaceutical industry Advantages Very precise milling process Adjustment of grinding unit during operation Wide variety of grinding disks Low-noise and low-vibration Very easy to clean Simple installation Available with optional cooling or heating systems Method of function The method of function is basically identical to that of the GRANOMAT GU 2600: the product is drawn through the grinding disk by centrifugal forces, whereby the static grinding disk is attached to the lid (stator) and the rapidly rotating disk is located below in the grinding housing. The distance between the grinding disks is adjusted by means of the laterally mounted handwheel according to the desired granulometry. 5
GRANOMAT JP Disk mills (fine grinding) Standard variants GRANOMAT JP 150 Power (standard) Power (min./max.) 1,5 kw 1,5/3,7 kw Disk diameter DN 150 Throughput (wet) Throughput (dry) Max. size of prod. inflow Target granulometry Cooling/heating possible 1) Mobile version available Approx. dimensions Approx. weight 30-100 kg/h 1-30 kg/h 10 mm 10 bis 3000 μm d350 x H650 mm 60 kg 1) Without cooling / heating unit GRANOMAT JP 250 Power (standard) Power (min./max.) 15 kw 11/30 kw Disk diameter DN 250 Throughput (wet) Throughput (dry) Max. size of prod. inflow Target granulometry Cooling/heating possible 1) Mobile version available Approx. dimensions Approx. weight 70-1000 kg/h 30 300 kg/h 30 mm 10 bis 3000 μm d600 x H1305 mm 250 kg 1) Without cooling / heating unit GRANOMAT JP 360 Power (standard) Power (min./max.) 30 kw 15/75 kw Disk diameter DN 360 Throughput (wet) Throughput (dry) Max. size of prod. inflow Target granulometry Cooling/heating possible 1) Mobile version available Approx. dimensions Approx. weight 300-3000 kg/h 300-1000 kg/h 50 mm 10 bis 3000 μm 780/850 x 1685 mm 650 kg 1) Without cooling / heating unit 6
GRANOMAT JP Disk mills (fine grinding) 7 DIMENSIONs 1373 292 724 568 682 630 182 943 1142 1607 1739 367 935 901 677 244 1417 2017 1141 675 884 1373 292 724 568 682 630 182 943 1142 1607 1739 367 935 901 677 244 1417 2017 1141 675 884
GRANOMAT JP Disk mills (fine grinding) Grinding disks Granomat jp PHoto Type Material Granulometrie Applications E D Silicon carbide+ Alumina Diamond (plating) 10 μm 100 μm For making pastes of vegetables, fruits, meat, sesame seeds, peanuts, pigments, plaster, seaweeds, soya beans, rice, ginger, etc. For powdering or slurrying egg shells, minerals, bone, metal oxide, fossil shells, zeolite, polyamide fluororesins, etc. Suitable for food and pharma (wet + dry) GA GC GA: Alumina GC: Silicon carbide Nano For pulverizing corn, ginger, mustard seeds, almonds, carbon, talc, silica, cellulose etc. and for emulsifying grease, cosmetics, etc. (wet + dry) M Ss 304 100 μm For powdering or slurrying medical materials, etc. new E Silicon carbide+ Aluminia Nano For pigments, dyes, lubricants, cosmetic ingredients, ointments, etc. FC Fine ceramic 10 μm For powdering or slurrying glass, minerals, medical materials, plaster, pigments, antimony trisulphide, ink lead, calcium hydroxide FCW Fine ceramic, white 10 μm For powdering or slurrying white materials, including cosmetics, pigments and drinks B BA: Aluminia BC: Silicon carbide For powdering mugworts, herbs, spices, minerals, powder tea leaves, chitosan, potassium sulphate, chlorella, etc., for dry milling FUCHS Maschinen AG Englisberg 17 CH-1763 Granges-Paccot, Schweiz Telefon +41 26 510 10 00 Fax +41 26 510 10 09 info@fuchsag.com www.fuchsag.com Stand: 2015-06-01 8