T e c h n i c a l B r o c h u r e Compact filter The economical solution Mighty solutions for tiny particles.
Compact filter Functional and construction features Table of contents 1 Introduction 2 Specification 3 Technical data: compact filter 4 Technical data: bunker filter 5 Main dimensions: compact filter 6 Main dimensions: bunker filter 7 Prices 2
1 Introduction IFJN compact filters are particularly compact bag filters with integrated fan, silencer and a cleaning control system. They are the inexpensive and easily available dust removal solution for many application areas. The function of the filters is based on the jet pulse principle. The filters are cleaned by means of the highly efficient Intensive-Filter injector system with "ideal nozzle". The Intensiv-Filter JetBus Controller is part of the scope of delivery and guarantees fully automatic cleaning. IFJN compact filters are characterised by their sturdiness and proven quality. The filters achieve a high precipitation efficiency. Low maintenance requirement with high reliability is a decisive factor in reducing running costs. For new systems, enhancements and conversions, we develop precise recommendations to meet your specifications. The Intensiv-Filter compact filters are produced in series. The delivery times are correspondingly short. As an experienced specialist, we offer high quality, professional consultation, and optimised process sequences. 2 Specification o Compact filter with dust collection chamber or bunker filter incl. bypass flap o Filter support with base plates for the compact filter o Ladder and railings for access to the filter head o Roof door enables access to the clean gas area o Dust extractor over rotary valve or double pendulum flap for the compact filter o Built-in fan and silencer o Cleaning control system with the JetBus Controller C21 o Pilot box with solenoid valves o Compressed air tank with integrated diaphragm valves o Intensiv-Filter injector system with "ideal nozzle" on the injector tube and inlet nozzle at the bag opening o Compressed air filter/regulator with manometer, filter and pressure regulator o Pre-assembles compressed air connection between compressed air tank and compressed air filter/regulator o Supporting cages, galvanised o Intensiv-Filter highly durable needle felt bags in polyester microfibre quality 3
3 Technical data compact filter # = Rotary valve (Z) Double pendulum flap (D) Air flow rate [m 3 /h] (*1) Number of bags Bag length [mm] Compressed air consumption [Nm 3 /h] (*2) Filter surface area [m 2 ] Power of fan motor [kw] Weight [kg] Z D IFJN 20/1-2250-# 2.200 20 2250 10 22,6 4,0 2.200 2.200 IFJN 30/1-2250-# 3.300 30 2250 11 33,9 7,5 2.530 2.510 IFJN 30/1-3375-# 4.800 30 3375 11 50,9 11,0 2.770 2.760 IFJN 45/1-2250-# 4.800 45 2250 12 50,9 11,0 3.050 3.060 IFJN 45/1-3375-# 7.300 45 3375 12 76,3 15,0 3.490 3.500 IFJN 55/1-2250-# 6.000 55 2250 16 62,2 11,0 3.560 3.550 IFJN 55/1-3375-# 9.000 55 3375 16 93,3 18,5 4.190 4.190 IFJN 55/1-4500-# 12.000 55 4500 16 124,4 22,0 4.630 4.620 4 Technical data bunker filter Air flow rate Number of Bag Compressed Filter Power of Weight [kg] [m 3 /h] (*1) bags length [mm] air consumption [Nm 3 /h] (*2) surface area [m 2 ] fan motor [kw] IFJN 20/1-2250-B 2.200 20 2250 10 22,6 4,0 1.620 IFJN 30/1-2250-B 3.300 30 2250 11 33,9 7,5 1.840 IFJN 45/1-2250-B 4.800 45 2250 12 50,9 11,0 2.180 IFJN 55/1-2250-B 6.000 55 2250 16 62,2 11,0 2.500 *1: Filter surface load 1.6 m 3 /m 2 /min *2: Cleaning pressure 0.6 MPa, cleaning cycle 120 sec. 4
5 Main dimensions compact filter # = Clean gas plenum Housing (inside) Hopper Support (axis) Rotary valve (Z) Double pendulum flap (D) Width Width Height Height Height Width Height Height Z D Z D B 1 B 2 B 3 B 4 H 4 H 5 H 5 B 6 H 6 H 6 IFJN 20/1-2250-# 1528 790 738 1200 2250 1267 1597 1545 2937 3267 IFJN 30/1-2250-# 1978 1015 963 1650 2250 1657 1987 1995 3327 3657 IFJN 30/1-3375-# 1978 1015 963 1650 3375 1657 1987 1995 3327 3657 IFJN 45/1-2250-# 2578 1315 1263 2250 2250 2176 2506 2595 3846 4176 IFJN 45/1-3375-# 2578 1315 1263 2250 3375 2176 2506 2595 3846 4176 IFJN 55/1-2250-# 3028 1540 1488 2700 2250 2565 2895 3045 4235 4565 IFJN 55/1-3375-# 3028 1540 1488 2700 3375 2565 2895 3045 4235 4565 IFJN 55/1-4500-# 3028 1540 1488 2700 4500 2565 2895 3045 4235 4565 # = Total dimensions (Required space) Rotary valve (Z) Double Length Width Height H pendulum flap (D) L B Z D IFJN 20/1-2250-# 3144 1874 6127 6457 IFJN 30/1-2250-# 3214 2278 6517 6847 IFJN 30/1-3375-# 3344 2278 7642 7972 IFJN 45/1-2250-# 3344 2887 7036 7366 IFJN 45/1-3375-# 3369 2887 8161 8491 IFJN 55/1-2250-# 3352 3337 7425 7755 IFJN 55/1-3375-# 3426 3337 8550 8880 IFJN 55/1-4500-# 3466 3337 9675 10005 All dimensions in mm 5
6 Main dimensions bunker filter Clean gas plenum Housing (inside) Total dimensions (Required space) Width Width Length Width Height Height B 1 B 2 B3 B4 H4 L B H IFJN 20/1-2250-B 1528 790 738 1200 2250 3140 2271 3860 IFJN 30/1-2250-B 1978 1015 963 1650 2250 3230 2663 3860 IFJN 45/1-2250-B 2578 1315 1263 2250 2250 3350 3334 3860 IFJN 55/1-2250-B 3028 1540 1488 2700 2250 3350 3784 3860 All dimensions in mm 6
7 Prices Gross prices FCA Langenberg according to Incoterms 2000, all prices in EUR not including VAT, dated August 2009 # = Rotary valve (Z) Double pendulum flap (D) Bunker filter (B) Filter, pre-assembled Reduces assembly costs on site o Maximum height of pre-assembled filter head with housing: 2250 mm o Remaining housing, pre-assembled o Dust collection hopper, pre-assembled Filter, partly assembled Makes bringing in large components into existing buildings easier Compact Compact Bunker filter Compact Compact Bunker filter filter with rotary valve filter with double pendulum flap filter with rotary valve filter with double pendulum flap IFJN 20/1-2250-# 15.140 14.260 13.380 14.680 13.810 13.020 IFJN 30/1-2250-# 16.710 15.840 14.640 16.330 15.470 14.390 IFJN 30/1-3375-# 18.440 17.510 --- 17.800 16.870 --- IFJN 45/1-2250-# 19.590 19.220 16.750 18.890 18.520 16.280 IFJN 45/1-3375-# 21.840 21.460 --- 21.000 20.630 --- IFJN 55/1-2250-# 22.500 21.860 18.500 21.680 21.040 18.000 IFJN 55/1-3375-# 25.090 24.370 --- 24.140 23.410 --- IFJN 55/1-4500-# 27.180 26.460 --- 26.080 25.350 --- o Operating conditions: o Filter medium can be used up to max. 120 C o Residual dust content < 10 mg/m³ o Subpressure available upstream of the filter at nominal volumetric flow at least 1500 Pa o Acoustic pressure level at nominal volumetric flow at a distance of 1 m max. 85 db(a), measured according to DIN 45635, part 1 o Further noise protection measures upon request o Coating: o Pretreatment St 2 according to DIN 55928 o Inside: zinc phosphate primer 40 µm, grey green o Outside: zinc phosphate primer and synthetic resin top coating - blue grey (RAL 7031), 40 µm each o Delivery: o Fan and silencer 22 kw motor power and up, separate o Supporting cages and filter bags, separate o Steel structure in individual parts o 1 set of documents in German or English o Delivery of drawings for housing and steel structure upon request 7
Intensiv-Filter GmbH & Co. KG Voßkuhlstraße 63 42555 Velbert-Langenberg Deutschland / Germany +49 2052 910-0 +49 2052 910-248 if@intensiv-filter.com www.intensiv-filter.com 8 Technical modifications reserved TD.09.010 08.09