AUTOMOTIVE AND LARGE BORE ENGINE APPLICATIONS. Piston Rings and Piston Ring Elements Cast Iron Materials

Similar documents
ISO/TR TECHNICAL REPORT. Designation system for cast irons and pig irons. Système de désignation pour la fonte et la fonte brute

J = D C A C B x A x B + D C A C. = x A kg /m 2

30ChGSA Included in 13 standards (CIS Countries)

EFFECT OF POST SINTERING THERMAL TREATMENTS ON DIMENSIONAL PRECISION AND MECHANICAL PROPERTIES IN SINTER-HARDENING PM STEELS

Ferrous Alloys. Metal Alloys. Ferrous. Non ferrous. Grey iron. Carbon Low Alloy High Alloy. Nodular iron White iron Malleable iron Alloy cast irons

Marc King. Hiler Industries LaPorte, IN

ISO INTERNATIONAL STANDARD. Heat-treated steels, alloy steels and free-cutting steels Part 17: Ball and roller bearing steels

APPLICATIONS OF Fe-C PHASE DIAGRAM

Schedule of Accreditation issued by United Kingdom Accreditation Service 2 Pine Trees, Chertsey Lane, Staines-upon-Thames, TW18 3HR, UK

Chapter 11: Applications and Processing of Metal Alloys

UDDEHOLM VIDAR 1 ESR

Resource Guide. Section 4: Ni-Resist

Sistemska tehnika FORGED PRODUCTS FOR ALUMINIUM INDUSTRY

Standards & Specifications

Zanardi Fonderie S.p.A. INFORMATIONAL SHEET ON AUSTEMPERED DUCTILE IRON - PROPERTY WEAR RESISTANCE -

IMF Ingot Metallurgy Forum

Sulzer Pumps. Cast Materials. The Heart of Your Process

Uddeholm Vanax SuperClean. Uddeholm Vanax SuperClean

Mat E 272 Lecture 19: Cast Irons

EPX300 Portable Hardness Tester

Vanax SuperClean. Uddeholm Vanax SuperClean

Lecture 11: Metallic Alloys

MATERIALIZING VISIONS. Bohler-Uddeholm M42 HIGH SPEED STEEL

Contract hardening. Leading Manufacturers of Melting, Thermal Processing & Production Systems for the Metals & Materials Industry Worldwide

UDDEHOLM NIMAX. Nimax is a trade mark registered in the European Union and in the U.S.

Martensitic. stainless steels. Types 410, 420, 425 Mod, and 440A TECHNICAL DATA BLUE SHEET GENERAL PROPERTIES APPLICATIONS PRODUCT FORM

ATLAS TECH NOTE No. 3

ISO 185 INTERNATIONAL STANDARD. Grey cast irons Classification. Fontes à graphite lamellaire Classification. Second edition

Introduction: Ferrous alloys - Review. Outline. Introduction: Ferrous alloys

Effect of Heat Treatment on Microstructure and Mechanical Properties of Medium Carbon Steel

RAMAX 2. Prehardened stainless holder steel

Phase Transformation of an Austempered Ductile Iron during an Erosion Process

ISO INTERNATIONAL STANDARD

Stainless Steel & Stainless Steel Fasteners Chemical, Physical and Mechanical Properties

Material data sheet. EOS MaragingSteel MS1. Description

AISI A2 Cold work tool steel

special hot work tool steel CR7V-L

VANADIS 10 SuperClean High performance powder metallurgical cold work tool steel

Jongen UNI-MILL VHC milling cutter

Uddeholm Dievar is a specially developed steel grade by Uddeholm, which provides the best possible performance.

DIN SEAMLESS CIRCULAR TUBES MADE FROM STEELS WITH LOW TEMPERATURE SERVICE

VM12-SHC Technical-Datasheet

VIRGO 17.4 PH: A 17Cr 4Ni 3Cu precipitation hardening martensitic stainless steel

UDDEHOLM RAMAX LH. Uddeholm Ramax LH is a part of the Uddeholm Stainless Concept.

MTLS 4L04 Steel Section. Lecture 6

STUDIES ON MICROSTRUCTUREAND MECHANICAL PROPERTIES OFMODIFIED LM25 ALUMINIUM ALLOY

The Influence of Saturation of Cast Iron Austenite with Carbon on the Ausferrite Transformation

MaxiMill HFC 'Feed matters', rapid milling

Material data sheet. EOS StainlessSteel 316L. Description

IMPACT. Chemical composition For the chemical composition of the ladle analysis the following limits are applicable (in %):

Effect of Alloying Elements and Processing Parameters on Mechanical Properties of Austempered Ductile Iron

Material data sheet. EOS NickelAlloy IN625. Description

- HSS-Blade (EOS art.-no ) - 90 µm mesh for powder sieving recommended (EOS art.-no ) - Argon atmosphere

HARD CHROME PLATED BARS AND TUBES CROMAX

Grade Etch color C Si Mn Cr Mo P S Ni. 416 Dark 0,22 <1 <1,25 13 <0,6 <0,06 0, Bright 0,23 <1 < <0,04 0,03 3

Impact 7 Steel. A Durable, Dependable Steel Solution For Harsh Environments. Technical Data. Alloy Description. Alloy Type. Typical Applications

Property Unit Standard requirement Result ZrO 2. (ISO : 2008) % Al 2

The new force in machining.

Effect of Ti on Charpy Fracture Energy and Other Mechanical Properties of ASTM A 710 Grade B Cu-Precipitation-Strengthened Steel

Ferrous Alloys. Steels

AM metal powders from LPW. Comprehensive range of metal powders optimised for use on all AM machines. 24 hours from order to dispatch

PROPERTIES OF FREE MACHINING ALUMINIUM ALLOYS AT ELEVATED TEMPERATURES. Ji í Faltus, Petr Homola, Peter Sláma

Specification ALLOYED STEEL FOR QUENCHING AND TEMPERING, HIGH STRENGTH All.steel f.quen.a.temp, h.str.

C27200 CuZn37 Industrial Rolled

Effect of Molybdenum Content on Mechanical Properties of Sintered PM Steels. Candido Ruas, Sylvain St-Laurent Quebec Metal Powders Limited

Annex to the Accreditation Certificate D-PL according to DIN EN ISO/IEC 17025:2005

ATI Datalloy HP TM Alloy

OPTIMIZATION OF WASTE CONTAINERS MADE OF DUCTILE CAST IRON BY USING RECYCLED SCRAP FROM THE NUCLEAR INDUSTRY

representations, warranties or conditions of any kind, express or implied. Last updated on 11/17/2015

Heat treatment of long term serviced Cr Mo cast steel

T :

Schedule of Accreditation issued by United Kingdom Accreditation Service 2 Pine Trees, Chertsey Lane, Staines-upon-Thames, TW18 3HR, UK

Institutional repository of Jönköping University

MAXIMILL MILLING SYSTEM ENGINEERED SIMPLICITY. 8 Cutting Edges. More milling. More parts. More profits.

Cost reduction through Performance. SHARK-CUT + SHARK-CUT Rebore. Introducing Shark-Cut Rebore Tools and Inserts for boring

MODULUS OF RUPTURE EVALUATION ON P/M COLD WORK TOOL STEEL SUBMITTED TO GAS NITRIDING.

HSS rolled. HSS ground. HSS Co 5 ground. HSS-TiN ground. Twist drills DIN 338 type N. Point cuts:

Material data sheet. EOS NickelAlloy HX. Description, application

Resource Guide. Section 3: Ductile Iron

Chances and limits of High silicon ductile iron. Metal Casting Conference South Africa 2017

Steel TBL. Hardenable boron steels with excellent processing potential for high wear protection in special vehicles.

A Review of Suitability for PWHT Exemption Requirements in the Aspect of Residual Stresses and Microstructures

Cast Iron Technology. Roy Elliott BSc, PhD Lecturer, Department of Metallurgy and Materials Science, University of Manchester, England.

For Extra Large Pitches INCH

USING THE SPONGE IRON FOR CASTING OF DUCTILE IRON WITH REDUCING THE COST

Bimetallic Barrel Benchmark Xaloy vs. Reiloy May 28th, 2013

Precipitation Hardening. Outline. Precipitation Hardening. Precipitation Hardening

C β = W β = = = C β' W γ = = 0.22

DIN WELDABLE NORMALIZED FINE GRAIN STRUCTURAL STEELS

Targeted cooling of the cutting edge with DirectCooling. TOTAL TOOLING=QUALITY x SERVICE 2

DATA SHEET ZERON 100 UNS S32760 THE GLOBAL LEADER IN SPECIALTY ALLOYS ALLOYS AND PROCESSING

ABSTRACT INTRODUCTION

Issue February 2017 Valid to December ISO 9001 Registered Quality Management

MATERIALS SCIENCE-44 Which point on the stress-strain curve shown gives the ultimate stress?

Types of Metal Alloys

Phase Investigation of Austempered Ductile Iron

Analysis of Die Casting Tool Material

Phase Transformations in Metals Tuesday, December 24, 2013 Dr. Mohammad Suliman Abuhaiba, PE 1

Challenges in Processing of P/M Chromium Manganese Low-Alloy Steels

QRO 90 SUPREME Hot work tool steel

Transcription:

UTOMOTIVE ND LRGE BORE ENGINE PPLICTIONS Issue date: 03.01 and Piston Ring Elements Cast Iron Materials Designation Reference Grade Hardness KS MED E DIN GOE 12 K 1 47 210 6621-3 unalloyed, non heat-treated grey 94-106 HRB GOE 13 K 25 47 T 6621-3 GOE 32 K 11 47 Z 6621-3 GOE 44 222 6621-3 unalloyed, non heat-treated grey alloyed, heat-treated grey with carbides malleable 97-108 HRB 109-116 HRB 102-111 HRB GOE 52 K 9 47 J 227 6621-3 spheroidal graphite 104-112 HRB GOE 56 K 22 130 232 6621-3 spheroidal graphite 40-46 HRC

GOE 12 Reference: K1, MED 47, MC 13, E 210 Issue date: 06.00 Non heat-treated grey, according to ISO 6621-3, subclass 12 C: 3.4-3.9 Si: 2.2-3.2 Mn: 0.5-1.0 P: 0.3-0.6 S: max 0.13 Cr: 0.1-0.4 V: max 0.15 Cu: 0.1-0.7 predominantly flaky and uniformly distributed pearlite, ferrite not exceeding 5 % Phosphide eutectic: evenly distributed Hardness: 94-106 HRB 200-290 HB Bending strength: min 350 MPa Modulus of elasticity: 100000 MPa typical 85000-115000 MPa strongly etched 20 : 1 Note: The analysis ranges are designed to allow for different cross sections. Variations are admissible on condition that the structure and mechanical properties are not adversely affected. The hardness data are averages of three measurements on a single ring: 1 st measurement at the gap, 2 nd measurement 90 from the gap, 3 rd measurement diametrically opposite the gap. Hardness testing to DIN EN 10109-1 and DIN EN 10003-1. However, the minimum distance between the middle of the impression and the edge of the specimen must be 1.5 mm. For specimens with narrower test surfaces or with cross sections having an insufficiently high bearing capacity for test loads, the hardness can be measured to DIN 50133. In this case the limit values must be appropriately adjusted by means of comparative measurements. The modulus of elasticity is determined at a bending stress of 200 MPa.

Reference: K25, MED 47T Material Specification GOE 13 Unalloyed non heat-treated flake graphite, according to ISO 6621-3, subclass 13* C: 2.8-3.8 Si: 2.0-3.0 Mn: 0.5-0.9 P: 0.3-0.7 S: max 0.15 Cr: 0.15-0.6 V: max 0.2 Cu: 0.2-0.8 predominantly flaky and uniformly distributed pearlite, ferrite not exceeding 5 % Phosphide eutectic: predominantly non-continuous network Hardness: 97-108 HRB 200-320 HB Bending strength: min 420 MPa Modulus of elasticity: 95000-125000 MPa strongly etched 20 : 1 * ISO 6621-3 / Draft Sept. 1997 Hardness testing to DIN EN 10109-1 and DIN EN 10003-1. The minimum permissible distance between the middle of sections having an insufficiently high bearing capacity for the test loads (e.g. slotted oil rings), the hardness can be measured in HV5 to DIN 50 133, the applicable range being 230-340 HV5. The modulus of elasticity is determined at a bending stress of 200 MPa.

GOE 32 Reference: K11 (F14), MED 47Z Carbidic, according to ISO 6621-3, subclass 32* C: 2.5-3.3 Si: 3.6-4.6 Mn: 0.8-1.2 P: max 0.35 S: max 0.15 Cr: 0.2-0.6 V: 0.3-0.7 Mo: 0.5-1.0 Ni: 0.5-1.0 Cu: 0.5-1.0 Ti: max 0.3 W: 0.8-1.2 Nb: 0.1-0.4 Phosphide eutectic: fine-flaked, punctiform tempered martensite with uniformly distributed punctiform tending to non-continuous network Hardness: 109-116 HRB 35-49 HRC Bending strength: min 650 MPa Bending strength: 130000-160000 MPa * ISO 6621-3 /Draft Sept. 1997 Hardness testing to DIN EN 10109-1 and DIN EN 10003-1. The minimum permissible distance between the middle of sections having an insufficiently high bearing capacity for the test loads, the hardness can be measured in HV5 to DIN 50133, whereby the limit values are to be ascertained based on comparative measurements. The modulus of elasticity is determined at a bending stress of 250 MPa.

Reference: E 222 Material Specification GOE 44 Issue date: 10.99 Malleable, according to ISO 6621-3, subclass 44 * C: 2.7-3.3 Si: 1.5-2.5 Mn: 0.4-0.9 P: max 0.5 S: max 0.1 Cr: 0.3-0.85 V: 0.1-0.4 uniformly distributed temper graphite aggregates pearlite containing 2-10 % (by area) of small well distributed complex alloy carbides. Some spheroidisation may be present. Hardness: 102-111 HRB 27-36 HRC Bending strength**: min 800 MPa Modulus of elasticity: min 150000 MPa * ISO 6621-3 / Draft ug. 1998 ** n exact determination of the bending strength as per material specification B 14 is not possible owing to the high ductility of the material. 2 nd measurement 90 from the gap; 3 rd measurement diametrically opposite the gap. Hardness testing to DIN EN ISO 6508-1. The minimum permissible distance between the middle of the impression and the edge of the specimen is 1.5 mm. For specimens with narrower test surfaces or with cross sections having an insufficiently high bearing capacity for the test loads, the hardness can be measured in HV5 to DIN 50 133, whereby the limit values are to be ascertained based on comparative measurements.

GOE 52 Reference: K9 (KV1), MED 47J, E 227 Spheroidal graphite, according to ISO 6621-3, subclass 52* C: 3.5-4.0 Si: 2.4-3.2 Mn: max 0.5 P: max 0.3 S: max 0.05 Cr: max 0.2 Cu: max 1.0 Mg: max 0.1 roughly spheroidal tempered martensite, isolated carbide particles are acceptable Hardness: 104-112 HRB 25-42 HRC Bending strength**: min 1300 MPa Modulus of elasticity: min 150000 MPa Coefficient of thermal expansion 10-6 /K: 20-100 C: 10.0 Density: 7.3 g/cm 3 * ISO 6621-3 / Draft Sept. 1997 ** n exact determination of the bending strength as per material specification B 14 is not possible owing to the high ductility of the material. Hardness testing to DIN EN 10109-1 and DIN EN 10003-1. The minimum permissible distance between the middle of sections having an insufficiently high bearing capacity for the test loads, the hardness can be measured in HV5 to DIN 50 133, whereby the limit values are to be ascertained based on comparative measurements.

GOE 56 Reference: K 22 (KV4), MED 130, E 232 Spheroidal graphite, according to ISO 6621-3, subclass 56* C: 3.5-4.0 Si: 2.4-3.2 Mn: max 0.5 P: max 0.3 S: max 0.05 Cr: max 0.2 Cu: max 1.0 Mg: max 0.1 roughly spheroidal tempered martensite, isolated carbide particles are acceptable Hardness: 40-46 HRC 390-470 HB Bending strength**: min 1300 MPa Modulus of elasticity: min 150000 MPa Coefficient of thermal expansion 10-6 /K: 20-100 C: 10.0 Density: 7.3 g/cm 3 * ISO 6621-3 / Draft Sept. 1997 ** n exact determination of the bending strength as per material specification B 14 is not possible owing to the high ductility of the material. Hardness testing to DIN EN 10109-1 and DIN EN 10008-1. The minimum permissible distance between the middle of sections having an insufficiently high bearing capacity for the test loads, the hardness can be measured in HV5 to DIN 50133, whereby the limit values are to be ascertained based on comparative measurements.