Leonard Soh, Robotics, 10th April 2013 Robotics base packaging Overcoming labor shortage & meeting better quality standards in manufacturing
Agenda Overview of ABB Robotics Business Introduction of Robotics base Packaging Application;. Picking. Packing. Palletizing Local case studies. Review on productivity and hygiene ways of robotics packaging. Q & A session.
Fact about ABB Headquarters Head count Orders in 2011 Revenues in 2011 Listed on : Zurich, Switzerland : ~145,000 employees in around 53 countries : $ 34 billion USD : $ 38 billion USD : Stockholm, Swiss and New York exchanges; traded on SWX Europe
How ABB is orgainzed Five global divisions Power Products $10.9 billion 36,000 employees Power Systems $8.1 billion 20,000 employees Discrete Automation and Motion $8.8 billion 29,000 employees (2011 revenues, consolidated; including Thomas & Betts revenue for LP division) ABB s portfolio covers: Electricals, automation, controls and instrumentation for power generation and industrial processes Power transmission Distribution solutions Low-voltage products Low Voltage Products $7.7 billion 31,000 employees Motors and drives PLC & HMI Process Automation $8.3 billion 28,000 employees Robots and robot systems Services to improve customers productivity and reliability Intelligent building systems
Products & systems Overview Robots Comprehensive range with capacity from 1Kg to 650 Kg. Robot reach max. 3.5m Application Equipment Fully integrated for packaging, handling, welding, sealing, painting application etc. Software To support robots & systems throughout their entire life-cycle ABB Group - Robotics April 12, 2013 Manufacturing Cells Modular cells based on globally proven solutions, eg. FlexPicker robot cell with vision guided high for speed application. Automotive Systems Fully engineered for BiW, Paint, Powertrain & Press automation
Robt Business Key facts 2011 orders $XXX billion USD 4,000 employees in over 53 countries Euro head quarters in Sweden, AP headquarters in Shanghai, China Manufacturing in Europe & China Sales & service operations in 53 countries & more than 100 locations Over 200,000 robots installed worldwide at end 2011
Robots Overview 6 axis robots Paint robots Dedicated 4 axis robots Picking Packing Palletizing Comprehensive range from 1Kg to 650Kg payload capacity Robust, rigid, reliable, easy to use Customization through modular design concept Protection with IP67, Clean Room, Foundry Plus, Foundry Prime, Wash Down. ABB Group - Robotics April 12, 2013
The ABB Robot family Range suitable for a wide range of applications Reach up to 3.5 m Payload up to 650Kg
Global organisation 4000 employees Present in 53 countries in more than 100 locations Americas 200 Europe/MEA 750 Asia/Pacific 250 Germany Czech Republic US China China Mexico Regional Spare Part Distribution Center Regional Certified Repair Center ABB Group - Robotics April 12, 2013
Consumer Industries Segment Picking, Packaging, Palletizing and other handling applications in the production and distribution of Consumer Products: Electronics & computers Food and beverages Pharma and medical devices Personal care, cosmetics, toiletries, household care Logistic / Distribution Center Chemicals
Picking, Packing and Palletizing (3 Ps) Picking Packing Palletizing Complete range of robots for complete range of packaging solution
Consumer Industry
Consumer Industry
Robots for Picking, Packing & Palletizing IRB 360 FlexPicker IRB 120/140/260 IRB 460/660/760 High Speed Picker 1-3 Kg, 0.8-1.6m Top Loader / Packer 3-30 Kg, 1.5m Palletizer 110-450 Kg, 2.4-3.15 m Serving fully integrated packing lines
The Packing Robots Case Packing Lines Products Bottles, Pouches, Blisters, Tubes, Containers, Pillow Packs, Display Trays, Cartons, Boxes, Cases, etc. Industries Pick & pack product into display box, carton, crate etc... Up to 30 Kg payload. Integrate with ABB vision system & conveyor tracking software, to pick & pack products on the move. Robots replaces tray/case packers. General manufacturing, Medical & Pharmaceuticals, Food & Beverage, Health and Personal Care, etc.
The Palletizing Robots To pick & place carton, crate, bag etc... onto pallet. Robot payload from 110 to 450Kg Kg. Products: Carton Bags Barrels, Crates Shipping cases Industries; General industry Food & Beverage Medical & Pharma etc.
The Palletizing Robot Range IRB 460 IRB 660 IRB 760 110Kg, 2.4m 180-250Kg, 3.15m 450Kg, 3.18m IRB 460 IRB 660 IRB 760 Payload (Kg) 110 180/250 450 Weight (Kg) 925 1750 2310 Repeatability (mm) 0,2 0,05 0,03 Power consumption (KW) 3.67 3.17/2.36 2.75 Protection IP 67 IP 67 IP 67 Temperature range 0-45 C 0-50 C 0-45 C Cycles/hr with 60 kg payload 2190 1570/1360 1500
Metal Asia 2013 Hall : 4A Event : Metal Asia 2013 Company: ABB Pte. Ltd. Booth : 4B1-01
ABB Group April 12, 2013 Slide 19