Reducing Kilowatts
SmartWatt Energy 2012, All Rights Reserved 300,000 Foot View
Establishing an Effective Distribution Center Energy Management Strategy Marcus Wilcox, President
Introduction to Cascade Energy, Inc. Industrial energy efficiency consulting Experts in food processing, pulp & paper, petrochemical, manufacturing, etc. Refrigeration, compressed air, pumping, fans, controls, process upgrades Worked on 700-800 ammonia refrigeration systems Design and run utility efficiency programs serving >100 electric utilities Corporate energy management services for ~350 warehouses Sysco (all DCs) Ben E. Keith (all DCs) SuperValu (all DCs) Americold (all US & Canada PRWs) Kroger Logistics, Others We are like Consumer Reports Don t sell energy-using products No brand or contractor preference Official EM Service Partner for International Association of Refrigerated Warehouses (IARW) Cascade Energy 2012, All Rights Reserved
Executive Quick Start 10 Step Program 1. Discuss energy at executive level 2. Assign an energy champion or manager 3. Implement tracking systems and establish KPIs 4. Set a savings goal 5. Set ROI hurdle for energy projects 6. Leverage utility incentives & tax credits 7. Pursue low and no-cost opportunities 8. Identify, assess and implement capital upgrades 9. Benchmark against other facilities 10. Report progress across organization Cascade Energy 2012, All Rights Reserved
Cascade Energy 2012, All Rights Reserved
Paths to Reduce Energy Cost 1. Implement Corporate Energy Management Executive Support, Programs & Systems* 2. Pursue Low-Cost O&M Opportunities* Fixing Things Tuning Things Changing Your Ways Commonly called tune-up, commissioning or kaizen blitz 3. Participate in Demand Response* 4. Implement Efficiency into New Construction* 5. Implement Retrofit Capital Projects* 6. Understand & Optimize Utility Rate Schedule *Often eligible for utility training or incentive programs Cascade Energy 2012, All Rights Reserved
Sysco Case Study 100+ food distribution centers (DCs) Freezers, coolers, dock, and dry warehouse space Rolled out program in March, 2006 Announced by corporate management Managed by project engineering group Cascade Energy 2012, All Rights Reserved Aggressive goals: 10% after 1st year 25% after 3rd year Another 5% by 6th year Four-Prong approach 1. Corporate goal and commitment 2. Energy Information Systems 3. Tune-ups at every DC in 18 months 4. Retrofits and high-efficiency new construction
Established Benchmarking System Cubic feet weighted by freezer, cooler/dock, and dry as well as average wet bulb for a normalized Efficiency Factor Near real-time monitoring of all major electric meters Entire company can be benchmarked Rank within company Rank within benchmark group Rank within region This report is seen across company Requires monthly collection of 500+ utility bills Cascade Energy 2012, All Rights Reserved
Sample Site Improvement Over Time Cascade Energy 2012, All Rights Reserved
Baseline Companywide Performance Energy Use vs Facility Size - June Utility Bills 2005 kwh/day - 2,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
Performance After Tune-Ups Energy Use vs Facility Size - June Utility Bills 2005 2007 kwh/day - 2,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
Most Recent Performance Energy Use vs Facility Size - June Utility Bills 2005 2007 kwh/day 2010-2,000 4,000 6,000 8,000 10,000 12,000 Weighted Cubic Feet Cascade Energy 2012, All Rights Reserved
Year to Year Performance Total Broadline Energy Intensity kwh/day/1000 ft 3 2004 2005 2006 2007 2008 2009 2010 2011 Cascade Energy 2012, All Rights Reserved
Sysco Results Program started in 2006 Total DC energy intensity (kwh/ft 3 ) reduced by 1/3 Savings to date = Over 1½ years of free energy! Cascade Energy 2012, All Rights Reserved
Summary Energy is one of your largest controllable DC expenses Refrigeration is the primary driver Energy efficiency has excellent ROI Results can be measured and documented You can t improve what you don t measure Your strategy must be comprehensive to have deep and lasting impact Measurement, benchmarking, O&M, retrofit, new constr. Energy efficiency is a critical part of any meaningful sustainability or green initiatives Cascade Energy 2012, All Rights Reserved
SmartWatt Energy 2012, All Rights Reserved
30,000 Foot View SmartWatt Energy 2012, All Rights Reserved
Who What Where Why Chris Covell, President SmartWatt Energy 2012, All Rights Reserved
Introduction to Who: Turnkey Energy Efficiency Services Firm Americold US Cold Price Chopper Wegman s What : Energy Savings for Large Commercial & Industrial Facilities; Administer Utility-Based Energy Efficiency Programs Where: Headquartered in Albany, NY; 8 offices nationwide SmartWatt Energy 2012, All Rights Reserved Why: Help businesses save energy and money; sustainability
Eye Level View Lighting SmartWatt Energy 2012, All Rights Reserved
Smart The right light, at the right place, at the right time. TM SmartWatt Energy 2012, All Rights Reserved
The Right Light LED HID SmartWatt Energy 2012, All Rights Reserved Fluorescent
The Right Light Fluorescent LED Randy Fletcher VP Logistics & Supply Chain Management SmartWatt Energy 2012, All Rights Reserved
The Right Light Instant On/Off? Lumen Output? Yes Yes Energy Savings? Yes Optical Control? Yes Large Utility Incentives? Low Maintenance? Yes Yes SmartWatt Energy 2012, All Rights Reserved Long Life? Yes
The Right Place Desired Light Levels Fixture Location: spacing & height SmartWatt Energy 2012, All Rights Reserved
SmartWatt Energy 2012, All Rights Reserved The Right Place
Albeo The Right Place Lusio Lithonia SmartWatt Energy 2012, All Rights Reserved
The Right Time save energy reduce cooling load longer fixture life EPAct tax savings SmartWatt Energy 2012, All Rights Reserved Lights on when you need them, off when you don t.
SmartWatt Energy 2012, All Rights Reserved The Right Time
The Right Time Occupancy Sensors & Timers in Offices Randy Fletcher VP Logistics & Supply Chain Management SmartWatt Energy 2012, All Rights Reserved
SmartWatt Energy 2012, All Rights Reserved
Advocates Coaches Existing Vendors Bryan Genevick, Project Engineer-Mechanical SmartWatt Energy 2012, All Rights Reserved
Beneath the Surface Mechanical SmartWatt Energy 2012, All Rights Reserved
VFDss Avg. % Speed Reduction Potential Energy Savings 10% 22% 50% 83% VFD Energy Savings SmartWatt Energy 2012, All Rights Reserved
ECMs Savings 40-60% SmartWatt Energy 2012, All Rights Reserved
Logic Based Control Systems Savings 30% SmartWatt Energy 2012, All Rights Reserved
Logic Based Control Systems Gforce NH3 Randy Fletcher VP Logistics & Supply Chain Management Control System SmartWatt Energy 2012, All Rights Reserved
Other Mechanical Upgrades Units to Burn Waste Oil for Heating Ammonia Refrigeration Upgrades Randy Fletcher VP Logistics & Supply Chain Management Boiler Upgrades Door Upgrades SmartWatt Energy 2012, All Rights Reserved
Beneath the Surface Renewables
Wind SmartWatt Energy 2012, All Rights Reserved
Solar SmartWatt Energy 2012, All Rights Reserved
Cogeneration SmartWatt Energy 2012, All Rights Reserved
SmartWatt Energy 2012, All Rights Reserved
Marcus Wilcox Marcus.Wilcox@cascadeenergy.com Chris Covell ccovell@smartwattinc.com SmartWatt Energy 2012, All Rights Reserved Bryan Genevick bgenevick@smartwattinc.com