TxME for Flexible Pavement Design

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TxME for Flexible Pavement Design Fujie Zhou, TTI 2014 Construction Conference San Antonio, Texas; March 20, 2014

Presentation Outline Introduction TxME for New Pavement Design Check TxME for Asphalt Overlay Design Check TxME Application: Case Studies Summary

What is Mechanistic Empirical (ME) Pavement Design Mechanistic Computes Stresses and Strains with pavement structure for each design load Changes materials properties for each month of year Models Uses models to predict rutting and cracking damage in all pavement layers Empirical Compares model predictions to measured field performance Introduces calibration factors to ensure predictions are reasonable

Introduction: Flexible Pavement Design New Construction and Asphalt Overlay New Construction Surface treatment Conventional AC Perpetual pavement Asphalt Overlays for Cracked pavements Existing cracks before overlay

Texas Pavement Design and ME Check Concept Pavement design: FPS21 Pavement structure alternatives Future TxDOT s Flexible Pavement Design System M-E check for overlay and new pavements Mix type (Binder,.) Traffic Climate FPS21 TxME 1.0

Texas Pavement Design and FPS21 Design options ME Check Concept TxME: Mechanistic Check Specific layer material properties Specific climatic conditions Specific traffic (load spectrum) Specific variability: Inputs

New Asphalt Pavement Design New Construction Surface treatment Conventional AC Perpetual pavement

TxME for New Pavements: Overview

TxME for New Pavements: Specific material properties

TxME for New Pavements: Specific climatic condition

TxME for New Pavements: Specific traffic (load spectrum)

TxME for New Pavements: Output Whether or not the design meets requirements

TxME for Asphalt Overlays Rutting: HMA layer only Controlled by mix design Reflective Cracking Impacted by thickness, Three mechanisms: shearing, bending, and thermal stress

TxME for Asphalt Overlays Input Traffic ESALs Spectra AC Overlay (specific material properties) + Existing Pavement Structure/Condition Environment (EICM) Models Reflection Cracking Model Rutting Model Output Cracking Data and Chart Rutting Data and Chart

Advanced Asphalt Overlay Design Program General information Key inputs Outputs Run analysis

TxME Applications: Case Studies Case 1: Pavement structure 3" TyD/8" CTB/subgrade Climate: Austin Traffic: Axle 3 34kips Axle 2 34kips 100 trucks/day; 100 trucks/day, half with traffic load 30% heavier Axle 1 12kips

TxME Applications: Case Studies Case 2: Pavement structure Climate: Austin Traffic: Axle 3 34kips Axle 2 34kips 100 trucks/day; 100 trucks/day, half with traffic load 30% heavier Axle 1 12kips 3" TyD/8" CTB/subgrade 3" TyD/10" CTB/subgrade

TxME Applications: Case Studies Case 3: Mix Type Climate: Austin, Texas 10 million ESALs, 20 YR 3 inch Asphalt Overlay, Type D, PG76-22 binder 8 inch PCC slab E=4000 ksi, LTE=70 % 4 inch asphalt base layer, 300 ksi Subgrade, E=8 ksi 60 Influence of Overlay Mix Type on Reflective Cracking Type D Type C SMA D SMA C 50 Reflective Cracking Rate (%) 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 Months

TxME Applications: Case Studies Case 4: Climate impact Climate: Austin, Texas 10 million ESALs, 20 YR 3 inch Asphalt Overlay, Type D, PG76-22 binder 8 inch PCC slab E=4000 ksi, LTE=70 % 4 inch asphalt base layer, 300 ksi Subgrade, E=8 ksi Influence of Climate on Reflective Cracking 60 Amarillo Austin McAllen 50 Reflective Cracking Rate (%) 40 30 20 10 0 0 20 40 60 80 100 120 140 160 180 200 Months

Benefits of TxME approach When to use Performance mixes Allows design of stabilized layers to minimize the risk of fatigue damage Can evaluate the impact of overloaded trucks on proposed design Better accounting to environment in pavement design Based on real materials properties rather than only modulus

Summary TxME is available for both new and overlay pavement design check TTI is working with Joe Leidy and RTI to start a pilot implementation project TTI welcomes each District to participate TTI will assist each participating District in material characterization and pavement design.

Thank You All!

Reflection Cracking Model Reflection Cracking Model Paris law-based crack propagation model Considered 3 mechanisms: bend, shear, and thermal stress Lab test procedure: Overlay Test Validated through field test sections and HVS test Two-step test: 1) E* test and 2) A and n test Model calibration and validation studies Calibration: Field test sections Validation: SPS5 Sections on US175, Texas

Asphalt Overlay Rutting Asphalt overlay rutting model Asphalt overlay rutting only VESYS layer model Lab test procedure: Repeated Load Test Test condition: 40C/20psi/10000 cycles Validated through SPS1 and NCAT test track Model calibration and validation Calibration: NCAT: Phases III, SPS5 on US175 Validation: NCAT: Phases I