SECTION 075323 - EPDM MEMBRANE ROOFING PART 1 - GENERAL 1.1 RELATED DOCUMENTS A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section. 1.2 SUMMARY A. This Section includes the following: 1. Adhered EPDM membrane roofing system. 2. Roof insulation. B. Related Sections include the following: 1. Division 7 Section "Flashing and Sheet Metal" for metal roof penetration flashings, flashings, and counterflashings. 1.3 DEFINITIONS A. Roofing Terminology: Refer to ASTM D 1079 and glossary ofnrca's "The NRCA Roofing and Waterproofing Manual" for definition of terms related to roofing work in this Section. B. Factored Design Uplift Pressure: The uplift pressure, calculated according to procedures in SPRI's "Wind Load Design Guide for Fully Adhered and Mechanically Fastened Roofing Systems," after multiplication by a safety factor. 1.4 PERFORMANCE REQUIREMENTS A. General: Provide installed roofing membrane and base flashings that remain watertight; do not permit the passage of water; and resist specified uplift pressures, thermally induced movement, and exposure to weather without failure. B. Material Compatibility: Provide roofing materials that are compatible with one another under conditions of service and application required, as demonstrated by roofing membrane manufacturer based on testing and field experience. C. FMG Listing: Provide roofing membrane, base flashings, and component materials that comply with requirements in FMG 4450 and FMG 4470 as part of a membrane roofing system and that are listed in FMG's "Approval Guide" for Class 1 or noncombustible construction, as applicable. Identify materials with FMG markings. 1. Fire/Windstorm Classification: Class 1A-90, 72 MHP peak wind speed. 1.5 SUBMITTALS A. Product Data: For each type of product indicated. B. Installer Certificates: Signed by roofing system manufacturer certifying that Installer is approved, authorized, or licensed by manufacturer to install roofing system. EPDM MEMBRANE ROOFING 075323-1
C. Manufacturer Certificates: Signed by roofing manufacturer certifying that roofing system complies with requirements specified in "Performance Requirements" Article. 1. Submit evidence of meeting performance requirements. D. E. F. G. Qualification Data: For Installer and manufacturer. Product Test Reports: Based on evaluation of comprehensive tests performed by manufacturer and witnessed by a qualified testing agency, for components of roofing system. Maintenance Data: For roofing system to include in maintenance manuals. Warranties: Special warranties specified in this Section. H. Inspection Report: roofing installation. Copy of roofing system manufacturer's inspection report of completed 1.6 A. QUALITY ASSURANCE Installer Qualifications: A qualified firm that is approved, authorized, or licensed by roofing system manufacturer to install manufacturer's product and that is eligible to receive manufacturer's warranty. 1. Installer must have a minimum of three (3) years experience installing the roof system specified. 2. Job Site Superintendent must have a minimum of 5 years experience in roofing. B. Manufacturer Qualifications: A qualified manufacturer that has UL listing and FMG approval for membrane roofing system identical to that used for this Project. C. Testing Agency Qualifications: An independent testing agency with the experience and capability to conduct the testing indicated, as documented according to ASTM E 548. D. Source Limitations: Obtain components for membrane roofing system approved by roofing membrane manufacturer. E. Fire-Test-Response Characteristics: Provide membrane roofing materials with the fire-testresponse characteristics indicated as determined by testing identical products per test method below by UL, FMG, or another testing and inspecting agency acceptable to authorities having jurisdiction. Materials shall be identified with appropriate markings of applicable testing and inspecting agency. 1. Exterior Fire-Test Exposure: Class A; ASTM E 108, for application and roof slopes indicated. 2. Fire-Resistance Ratings: ASTM E 119, for fire-resistance-rated roof assemblies of which roofing system is a part. F. Preinstallation Conference: Conduct conference at Project site. Comply with requirements in Division 1 Section "Project Management and Coordination." Review methods and procedures related to roofing system including, but not limited to, the following: EPDM MEMBRANE ROOFING 075323-2
1. Meet with Owner, Architect, Owner, roofing Installer, roofing system manufacturer's representative, deck Installer, and installers whose work interfaces with or affects roofing including installers of roof accessories and roof-mounted equipment. 2. Review methods and procedures related to roofing installation, including manufacturer's written instructions. 3. Review and finalize construction schedule and verify availability of materials, Installer's personnel, equipment, and facilities needed to make progress and avoid delays. 4. Examine deck substrate conditions and finishes for compliance with requirements, including flatness and fastening. 5. Review structural loading limitations of roof deck during and after roofing. 6. Review base flashings, special roofing details, roof drainage, roof penetrations, equipment curbs, and condition of other construction that will affect roofing system. 7. Review governing regulations and requirements for insurance and certificates if applicable. 8. Review temporary protection requirements for roofing system during and after installation. 9. Review roof observation and repair procedures after roofing installation. 1.7 A. B. c. D. 1.8 A. 1.9 A. DELIVERY, STORAGE, AND HANDLING Deliver roofing materials to Project site in original containers with seals unbroken and labeled with manufacturer's name, product brand name and type, date of manufacture, and directions for storing and mixing with other components. Store liquid materials in their original undamaged containers in a clean, dry, protected location and within the temperature range required by roofing system manufacturer. Protect stored liquid material from direct sunlight. 1. Discard and legally dispose of liquid material that cannot be applied within its stated shelf life. Protect roof insulation materials from physical damage and from deterioration by sunlight, moisture, soiling, and other sources. Store in a dry location. Comply with insulation manufacturer's written instructions for handling, storing, and protecting during installation. Handle and store roofing materials and place equipment in a manner to avoid permanent deflection of deck. PROJECT CONDITIONS Weather Limitations: Proceed with installation only when existing and forecasted weather conditions permit roofing system to be installed according to manufacturer's written instructions and warranty requirements. WARRANTY Manufacturer's Warranty: Manufacturer's form, without monetary limitation, in which manufacturer agrees to repair or replace components of roofing system that fail in materials or workmanship within specified warranty period. Failure includes roof leaks. 1. Special warranty includes roofing membrane, base flashings, roofing membrane accessories roof insulation fasteners cover boards walkway products and other components of roofing system. 2. Warranties that allow for arbitration are not acceptable. EPDM MEMBRANE ROOFING 075323-3
3. Warranty must allow for litigation in the State of Missouri and be subject to Missouri law per Chapter 506, Section 506.500 of the Missouri Statutes. 4. Indicate by letter that "All roofing components exclusive of the deck are approved and compatible with the warranty requirements of the roof system as specified, and that the warranty specified will be issued at completion of the project if system is installed as designed." 5. Owner reserves the right to purchase a Twenty (20) year warranty for all of the roofs covered under the scope of work, up through the substantial completion of the project. 6. Warranty Period Requested: Fifteen ( 15) years from date of Substantial Completion. B. Installers Warranty: Submit roofing Installer's warranty, on warranty form at end of this Section, signed by Installer, covering Work of this Section, including all components of roofing system such as roofing membrane, ply sheets, base sheets, base flashing, roof insulation, fasteners, cover boards, and walkway products, for the following warranty period: 1. The liability of the Surety Company under the installer warranty provisions of this contract is limited to correcting defective workmanship and materials for a period of two years from the substantial completion date of the project. Any warranty beyond the first two years is an agreement between the owner and the contractor and falls outside the performance bond obligation. 2. Warranty Period: Five (5) years from date of Substantial Completion. PART 2 -PRODUCTS 2.1 MANUFACTURERS A. In other Part 2 articles where subparagraph titles below introduce lists, the following requirements apply for product selection: 1. Available Products: Subject to compliance with requirements, products that may be incorporated into the Work include, but are.not limited to, the products specified. 2. Products: Subject to compliance with requirements, provide one of the products specified. 3. Available Manufacturers: Subject to compliance with requirements, manufacturers offering products that may be incorporated into the Work include, but are not limited to, the manufacturers specified. 4. Manufacturers: Subject to compliance with requirements, provide products by the manufacturers specified. 2.2 EPDM ROOFING MEMBRANE A. EPDM Roofing Membrane: ASTM D 4637, Type I, nonreinforced uniform, flexible sheet made from EPDM, and as follows: 1. Manufacturers: a. Carlisle SynTec Incorporated. b. Firestone Building Products Company. c. GenFlex Roofing Systems. d. Johns Manville International, Inc. e. Stafast Roofing Products. f. V ersico Inc. EPDM MEMBRANE ROOFING 075323-4
The manufacturer's listed in 2.2, are approved systems indicating the minimum level of quality required. To be considered as an "Acceptable Substitution." other systems must be approved 10 days in advance of bidding as per General Conditions. 2. Thickness: 60 mils, nominal. 3. Exposed Face Color: Black. 2.3 AUXILIARY MATERIALS A. General: Auxiliary materials recommended by roofing system manufacturer for intended use and compatible with membrane roofing. 1. Liquid-type auxiliary materials shall meet VOC limits of authorities having jurisdiction. B. Sheet Flashing: 60-mil thick EPDM, partially cured or cured, according to application. C. Bonding Adhesive: Manufacturer's standard bonding adhesive. D. Seaming Material: Manufacturer's standard synthetic-rubber polymer primer and 3-inch wide minimum, butyl splice tape with release film. " E. Lap Sealant: Manufacturer's standard single-component sealant. F. Water Cutoff Mastic: Manufacturer's standard butyl mastic sealant. G. Metal Termination Bars: Manufacturer's standard predrilled stainless-steel or aluminum bars, approximately 1 by 1/8 inch thick; with anchors. H. Metal Battens: Manufacturer's standard aluminum-zinc-alloy-coated or zinc-coated steel sheet, approximately 1 inch wide by 0.05 inch thick, prepunched. I. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting corrosionresistance provisions in FMG 4470, designed for fastening membrane to substrate, and acceptable to membrane roofing system manufacturer. J. Miscellaneous Accessories: Provide pourable sealers, preformed cone and vent sheet flashings, preformed inside and outside corner sheet flashings, T -joint covers, in-seam sealants, termination reglets, cover strips, and other accessories. 2.4 ROOF INSULATION A. General: Provide preformed roof insulation boards that comply with requirements and referenced standards, selected from manufacturer's standard sizes and of thicknesses indicated. B. Polyisocyanurate Board Insulation: ASTM C 1289, Type II, felt or glass-fiber mat facer on both major surfaces. 1. Manufacturers: a. Atlas Roofing Corporation. b. Carlisle SynTec Incorporated. c. Celotex Corporation. d. Firestone Building Products Company. e. GAF Materials Corp. EPDM MEMBRANE ROOFING 075323-5
a. Atlas Roofing Corporation. b. Carlisle SynTec Incorporated. c. Celotex Corporation. d. Firestone Building Products Company. e. GAF Materials Corp. f. GenFlex Roofing Systems. g. Johns Manville International, Inc. C. Cellulosic-Fiber Board Insulation: ASTM C 208, Type II, Grade 2, fibrous-felted, rigid insulation boards of wood fiber or other cellulosic-fiber and water-resistant binders, asphalt impregnated, chemically treated for deterioration. D. Tapered Insulation: Provide factory-tapered insulation boards fabricated to slope of 1/2 inch per 12 inches (1 :48), unless otherwise indicated. E. Provide preformed saddles, crickets, tapered edge strips, and other insulation shapes where indicated for sloping to drain. Fabricate to slopes indicated with min. slope of Y2 inch per 12 inches, unless otherwise indicated. 2.5 INSULATION ACCESSORIES A. General: Furnish roof insulation accessories recommended by insulation manufacturer for intended use and compatible with membrane roofing. B. Fasteners: Factory-coated steel fasteners and metal or plastic plates meeting corrosionresistance provisions in FMG 4470, designed for fastening roof insulation to substrate, and acceptable to roofing system manufacturer. C. Low-Rise Foam Adhesive: Manufacturer's standard adhesive formulated to adhere roof insulation to substrate. I D. Cover Board: ASTM C 208, Type II, Grade 2, cellulosic-fiber insulation board, 1/2 inch (13 mm) thick. PART 3 -EXECUTION 3.1 EXAMINATION A. Examine substrates, areas, and conditions, with Installer present, for compliance with the following requirements and other conditions affecting performance of roofing system: 1. Verify that roof openings and penetrations are in place and set and braced and that roof drains are securely clamped in place. 2. Verify that wood blocking, curbs, and nailers are securely anchored to roof deck at penetrations and terminations and that nailers match thicknesses of insulation. 3. Verify that surface plane flatness and fastening of steel roof deck complies with requirements in Division 5 Section "Steel Deck." 4. Verify that minimum concrete drying period recommended by roofing system manufacturer has passed. 5. Verify that concrete substrate is visibly dry and free of moisture. Test for capillary moisture by plastic sheet method according to ASTM D 4263. 6. Verify that concrete curing compounds that will impair adhesion of roofing components to roof deck have been removed. 7. Proceed with installation only after unsatisfactory conditions have been corrected. EPDM MEMBRANE ROOFING 075323-6
3.2 A. B. c. 3.3 A. B. c. D. E. F. PREPARATION Clean substrate of dust, debris, moisture, and other substances detrimental to roofing installation according to roofing system manufacturer's written instructions. Remove sharp projections. Prevent materials from entering and clogging roof drains and conductors and from spilling or migrating onto surfaces of other construction. Remove roof-drain plugs when no work is taking place or when rain is forecast. Complete terminations and base flashings and provide temporary seals to prevent water from entering completed sections of roofing system at the end of the workday or when rain is forecast. Remove and discard temporary seals before beginning work on adjoining roofing. INSULATION INSTALLATION Coordinate installing membrane roofing system components so insulation is not exposed to precipitation or left exposed at the end of the workday. Comply with membrane roofing system manufacturer's written instructions for installing roof insulation. Install tapered insulation under area of roofing to conform to slopes indicated. Install one or more layers of insulation under area of roofing to achieve required thickness. Where overall insulation thickness is 2 inches or greater, install 2 or more layers with joints of each succeeding layer staggered from joints of previous layer a minimum of 6 inches in each direction. Trim surface of insulation where necessary at roof drains so completed surface is flush and does not restrict flow of water. Install insulation with long joints of insulation in a continuous straight line with end joints staggered between rows, abutting edges and ends between boards. Fill gaps exceeding 1/4 inch with insulation. 1. Cut and fit insulation within 114 inch of nailers, projections, and penetrations. 3.4 ADHERED ROOFING MEMBRANE INSTALLATION A. B. c. D. Install EPDM roofing membrane over area to receive roofing according to membrane roofing system manufacturer's written instructions. Unroll roofing membrane and allow to relax before installing. Start installation of roofing membrane in presence of membrane roofing system manufacturer's technical personnel. Accurately align roofing membrane and maintain uniform side and end laps of minimum dimensions required by manufacturer. Stagger end laps. Bonding Adhesive: Apply bonding adhesive to substrate and underside of roofing membrane at rate required by manufacturer and allow to partially dry before installing roofing membrane. Do not apply bonding adhesive to splice area of roofing membrane. EPDM MEMBRANE ROOFING 075323-7
E. Mechanically or adhesively fasten roofing membrane securely at terminations, penetrations, and perimeter of roofing. F. Apply roofing membrane with side laps shingled with slope of roof deck where possible. G. Tape Seam Installation: Clean and prime both faces of splice areas, apply splice tape, and firmly roll side and end laps of overlapping roofing membranes according to manufacturer's written instructions to ensure a watertight seam installation. Apply lap sealant and seal exposed edges of roofing membrane terminations. H. I. J. 3.5 A. B. c. D. Repair tears, voids, and lapped seams in roofing that does not meet requirements. Spread sealant or mastic bed over deck drain flange at deck drains and securely seal roofing membrane in place with clamping ring. Install roofing membrane and auxiliary materials to tie in to existing roofing. BASE FLASHING INSTALLATION Install sheet flashings and preformed flashing accessories and adhere to substrates according to membrane roofing system manufacturer's written instructions. Apply bonding adhesive to substrate and underside of sheet flashing at required rate and allow to partially dry. Do not apply bonding adhesive to seam area of flashing. Flash penetrations' and field-formed inside and outside corners with cured or uncured sheet flashing. Clean splice areas, apply splicing cement, and firmly roll side and end laps of overlapping sheets to ensure a watertight seam installation. Apply lap sealant and seal exposed edges of sheet flashing terminations. E. Terminate and seal top of sheet flashings and mechanically anchor to substrate through termination bars. 3.6 FIELD QUALITY CONTROL A. Final Roof Inspection: Arrange for roofing system manufacturer's technical personnel to inspect roofing installation on completion and submit report to Architect. 1. Notify Architect or Owner 48 hours in advance of date and time of inspection. B. Repair or remove and replace components of membrane roofing system where test results or inspections indicate that they do not comply with specified requirements. C. Additional testing and inspecting, at Contractor's expense, will be performed to determine compliance of replaced or additional work with specified requirements. 3.7 PROTECTING AND CLEANING A. Protect membrane roofing system from damage and wear during remainder of construction period. When remaining construction will not affect or endanger roofing, inspect roofing for deterioration and damage, describing its nature and extent in a written report, with copies to Architect and Owner. EPDM MEMBRANE ROOFING 075323-8
B. Correct deficiencies in or remove membrane roofing system that does not comply with requirements, repair substrates and repair or reinstall membrane roofing system to a condition free of damage and deterioration at time of Substantial Completion and according to warranty requirements. C. Clean overspray and spillage from adjacent construction using cleaning agents and procedures recommended by manufacturer of affected construction. 3.8 ROOFING INSTALLER'S WARRANTY (to be completed by Roofing Installer) A. WHEREAS <Insert name> of <Insert address>, herein called the "Roofing Installer," has performed roofing and associated work ("work") on the following project: 1. Owner: <Insert name of Owner.> 2. Address: <Insert address.> 3. Building Name/Type: <Insert information.> 4. Address: <Insert address.> 5. Area of Work: <Insert information.> 6. Acceptance Date: <Insert date.> 7. Warranty Period: <Insert time.> 8. Expiration Date: <Insert date.> B. AND WHEREAS Roofing Installer has contracted (either directly with Owner or indirectly as a subcontractor) to warrant said work against leaks and faulty or defective materials and workmanship for designated Warranty Period, C. NOW THEREFORE Roofing Installer hereby warrants, subject to terms and conditions herein set forth, that during Warranty Period he will, at his own cost and expense, make or cause to be made such repairs to or replacements of said work as are necessary to correct faulty and defective work and as are necessary to maintain said work in a watertight condition. D. This Warranty is made subject to the following terms and conditions: 1. Specifically excluded from this Warranty are damages to work and other parts of the building, and to building contents, caused by: a. lightning; b. peak gust wind speed exceeding 72 mph; c. fire; d. failure of roofing system substrate, including cracking, settlement, excessive deflection, deterioration, and decomposition; e. faulty construction of parapet walls, copings, chimneys, skylights, vents, equipment supports, and other edge conditions and penetrations of the work; f. vapor condensation on bottom of roofing; and g. activity on roofing by others, including construction contractors, maintenance personnel, other persons, and animals, whether authorized or unauthorized by Owner. 2. When work has been damaged by any of foregoing causes, Warranty shall be null and void until such damage has been repaired by Roofing Installer and until cost and expense thereof have been paid by Owner or by another responsible party so designated. 3. Roofing Installer is responsible for damage to work covered by this Warranty but is not liable for consequential damages to building or building contents resulting from leaks or faults or defects of work. EPDM MEMBRANE ROOFING 075323-9
4. During Warranty Period, if Owner allows alteration of work by anyone other than Roofing Installer, including cutting, patching, and maintenance in connection with penetrations, attachment of other work, and positioning of anything on roof, this Warranty shall become null and void on date of said alterations, but only to the extent said alterations affect work covered by this Warranty. If Owner engages Roofing Installer to perform said alterations, Warranty shall not become null and void unless Roofing Installer, before starting said work, shall have notified Owner in writing, showing reasonable cause for claim, that said alterations would likely damage or deteriorate work, thereby reasonably justifying a limitation or termination of this Warranty. 5. During Warranty Period, if original use of roof is changed and it becomes used for, but was not originally specified for, a promenade, work deck, spray-cooled surface, flooded basin, or other use or service more severe than originally specified, this Warranty shall become null and void on date of said change, but only to the extent said change affects work covered by this Warranty. 6. Owner shall promptly notify Roofing Installer of observed, known, or suspected leaks, defects, or deterioration and shall afford reasonable opportunity for Roofing Installer to inspect work and to examine evidence of such leaks, defects, or deterioration. 7. This Warranty is recognized to be the only warranty of Roofing Installer on said work and shall not operate to restrict or cut off Owner from other remedies and resources lawfully available to Owner in cases of roofing failure. Specifically, this Warranty shall not operate to relieve Roofing Installer of responsibility for performance of original work according to requirements of the Contract Documents, regardless of whether Contract was a contract directly with Owner or a subcontract with Owner's General Contractor. E. IN WITNESS THEREOF, this instrument has been duly executed this <Insert day> day of <Insert month>, <Insert year>. 1. Authorized Signature: <Insert signature.> 2. Name: <Insert name.> 3. Title: <Insert title.> END OF SECTION 075323 EPDM MEMBRANE ROOFING 075323-10
SECTION 076000- FLASHING AND SHEET METAL PART 1 -GENERAL 1.1. DESCRIPTION 1.1.1. Formed sheet metal work for flashing, gutters and downspouts are specified in this section. 1.2. SUBMITTALS 1.2.1. Submit in accordance with Section 01340, SAMPLES AND SHOP DRAWINGS. 1.2.2. Shop Drawings: 1.2.2.1. Flashings 1.2.2.2. Copings 1.2.2.3. Gutter and Conductors 1.3. CERTIFICATES 1.3.1. Stating that aluminum has been given - specified finish thickness of formulators approvals as specified. 1.4. APPLICABLE PUBLICATIONS 1.4.1. The publications listed below for a part of this specification to extend referenced. The publications are referenced in the text by the basic designation only. 1.4.2. American Society for Testing and Materials (ASTM): A167-94... Stainless and Heat-Resisting Chromium-Nickel Steel Plate, Sheet, and Strip A526/A526M-90... Steel Sheet Zinc-Coated (Galvanized) by the Hot- Dip Process, Commercial Quality A527/A527M-90... Steel Sheet Zinc-Coated (Galvanized) by the Hot- Dip Process, Lock-Forming Quality B209-93... Aluminum and Aluminum-Alloy Sheet and Plate B3 70-92... Copper Sheet and Strip for Building Construction D412-92... Rubber Properties in Tension D1187-95... Asphalt Base Emulsions for Use as Protective Coatings for Metal D 1784-92... Rigid Poly (Vinyl Chloride) (PVC) Compounds and Chlorinated Poly (Vinyl Chloride) (CPVC) Compounds D4022-94... Coal Tar Roof Cement D4586-93... Asphalt Roof Cement, Asbestos Free 1.4.3. Sheet Metal and Air Conditioning Contractors National Association (SMACNA): Architectural Sheet Metal Manual (Fifth Edition, 1993). 1.4.4. National Association of Architectural Metal Manufacturers (NAAMM): AMP 500 Series... Metal Finishes Manual 1.4.5. American Architectural Manufacturers Association (AAMA): FLASHING AND SHEET METAL 076000-1
Voluntary Specification for High Performance Organic Coatings on Architectural Extrusions Panels 1.4.6. Federal Specification (Fed. Spec): O-F-506C FF-S-325 Flux, Soldering; Paste and Liquid Shield, Expansion; Nail, Expansion; and Nail, INT AMD 3... Drive Screw (Devices, Anchoring, Masonry) QQ-S-571F Solder, Electronic (96 to 485 C) RR-W-365A... Wire Fabric (Insect Screening) UU-B-790A... Building Paper, Vegetable Fiber PART 2-PRODUCTS 2.1 MATERIALS 2.1.1 SHEET MATERIALS: 2.1.1.1 Structural Quality Galvanized Steel Sheet: Hot-dipped zinc-coated steel sheet complying with ASTM A 446 with G90 coating complying with ASTM A 525, Grade C or to suit manufacturer's standards. 2.1.1.2 Panels shall be fabricated from 24 gauge (0.0239"), zinc-coated steel sheets to profile specified. 2.2 METAL FINISHES 2.2.1 GENERAL: Factory apply coatings either before or after forming and fabricating panels, as required by coating process and as required for maximum coating performance capability. Protect coating either by application of strippable film or by packing plastic film or other suitable material between panels in a manner to properly protect the finish. Furnish air-drying spray finish in matching color for touch-up. 2.2.2 FINISHES: Copings, gravel stops, trim, gutters, downspouts, accessories, etc. shall be factory finished with manufacturer's standard fluropolymer coating system consisting of two-coat, thermocured, full-strength, 70 percent Kynar 500 coating as follows: 2.2.2.1 Primer: 0.25 to 0.35.mil. 2.2.2.2 Top Coat: 0.70 to 0.90 mil. 2.2.2.3 Texture shall be smooth; except for soffit panels may be textured. 2.2.2.4 Gloss: Copings, gutters, trim, etc. shall have a 30 percent reflective gloss when tested in accordance with ASTM D 532. 2.2.2.5 Durability: Provide coating that has been field tested under normal range of weathering conditions for minimum of 20 years without significant peel, blister, flake, chip, crack, or check in finish; without chalking in excess ofno. 8 in accordance with ASTM D 659; and without fading in excess of five (5) NBS units. 2.2.2.6 Color: As selected by Architect from manufacturer's standard colors. 2.2.3 FLUX: Fed. Spec. 0-F-506, Type I, Form A orb, & Type II, Form A or B. 2.2.4 SOLDER: Fed. Spec. QQ-S-571; flux type and alloy composition as required for use with metals to be soldered. 2.2.5 STAINLESS STEEL: ASTM Al67, Type 302 or 304, dead soft temper. FLASHING AND SHEET METAL 076000-2
2.2.6 COPPER: ASTM B370, cold-rolled temper. 2.2. 7 BITUMINOUS PAINT: ASTM D 1187, Type I. 2.3 FASTENERS: 2.3.1 Use copper, copper alloy, bronze, brass, or stainless steel for copper and copper clad stainless steel, and stainless steel for stainless steel and aluminum alloy. Use galvanized steel or stainless steel for galvanized steel. 2.3.2 NAILS: 2.3.2.1 Minimum diameter for copper nails: 3 mm (0.109 inch). 2.3.2.2 Minimum diameter for aluminum nails 3 mm (0.105 inch). 2.3.2.3 Minimum diameter for stainless steel nails: 2 mm (0.095 inch) and annular threaded. 2.3.2.4 Length to provide not less than 22 mm (7/8 inch) penetration into anchorage. 2.3.3 RIVETS: Not less than 3 mm (118 inch) diameter. 2.3.4 EXPANSION SHIELDS: Fed. Spec. FF-S-325, Group II or III. 2.3.5 ROOF CEMENT: ASTM D4022 or D4586. 2.4 SHEET METAL THICKNESS 2.4.1 Except as otherwise shown or specified use thickness or weight of sheet metal as follows: 2.4.2 EXPOSED LOCATIONS: 2.4.2.1 Copper: 0.4 Kg (16 oz). 2.4.2.2 Stainless steel: 0.4 mm (0.015 inch). 2.4.2.3 Copper clad stainless steel: 0.4 mm (0.015 inch). 2.4.2.4 Thickness of aluminum or galvanized steel is specified with each item. 2.5 FABRICATION, GENERAL 2.5.1 JOINTING: 2.5.1.1 In general, copper, stainless steel and copper clad stainless steel joints, except expansion and contraction joints, shall be locked and soldered. 2.5.1.2 Jointing of copper over 0.5 Kg (20 oz) weight or stainless steel over 0.45 mm (0.018 inch) thick shall be done by lapping, riveting and soldering. 2.5.1.3 Joints shall conform to following requirements: 2.5.1.3.1 Flat-lock joints shall finish not less than 19 mm (3/4 inch) wide. 2.5.1.3.2Lap joints subject to stress shall finish not less than 25 mm (one inch) wide and shall be soldered and riveted. 2.5.1.3.3 Unsoldered lap joints shall finish not less than 100 mm ( 4 inches) wide. 2.5.1.4 Flat and lap joints shall be made in direction of flow. 2.5.2 Edges of bituminous coated copper, copper covered paper, nonreinforced elastomeric sheeting and polyethylene coated copper shall be jointed by lapping not less than 100 mm ( 4 inches) in the direction of flow and cementing with asphalt roof cement or sealant as required by the manufacturer's printed instructions. 2.5.3 SOLDERING: 2.5.3.1 Pre tin both mating surfaces with solder for a width not less than 38 mm (1 1/2 inches) of uncoated copper, stainless steel, and copper clad stainless steel. FLASHING AND SHEET METAL 076000-3
2.5.3.2 Wire brush to produce a bright surface before soldering lead coated copper. 2.5.3.3 Treat in accordance with metal producers recommendations other sheet metal required to be soldered. 2.5.3.4 Completely remove acid and flux after soldering is completed. 2.5.4 CLEATS: 2.5.4.1 Fabricate cleats to secure flashings and sheet metal work over 2.5.4.2 300 mm (12 inches) wide and where specified. 2.5.4.3 Provide cleats for maximum spacing of 300 mm (12 inch) centers unless specified otherwise. 2.5.4.4 Form cleats of same metal and weights or thickness as the sheet metal being installed unless specified otherwise. 2.5.4.5 Fabricate cleats from 50 mm (2 inch) wide strip. Form end with not less than 19 mm (3/4 inch) wide loose lock to item for anchorage. Form other end oflength to receive nails free of item to be anchored and end edge to be folded over and cover nail heads. 2.5.5 EDGE STRIPS OR CONTINUOUS CLEATS: 2.5.5.1 Fabricate continuous edge strips where shown and specified to secure loose edges of the sheet metal work. 2.5.5.2 Except as otherwise specified, fabricate edge strips or minimum 0.6 Kg (24 ounce) copper. 2.5.5.3 Use material compatible with sheet metal to be secured by the edge strip. 2.5.5.4 Fabricate in 3000 mm (10 feet) maximum lengths with not less than 19 mm (3/4 inch) loose lock into metal secured by edge strip. 2.5.5.5 Fabricate Strips for fascia anchorage to extend below the supporting wood construction to form a drip and to allow the flashing to be hooked over the lower edge at least 19 mm (3/4-inch). 2.5.5.6 Fabricate anchor edge maximum width of 75 mm (3 inches) or of sufficient width to provide adequate bearing area to insure a rigid installation using// 1 Kg (32 oz) copper// 0.8 mm (0.031 inch) thick stainless steel II 1.6 mm (0.0625 inch) thick aluminum. 2.5.6 Drips: 2.5.6.1 Form drips at lower edge of sheet metal counter-flashings (cap flashings), fascias, gravel stops, wall copings, by folding edge back 13 mm (1/2 inch) and bending out 45 degrees from vertical to carry water away from the wall. 2.5.6.2 Fonn drip to provide hook to engage cleat or edge strip for fastening for not less than 19 mm (3/4 inch) loose lock where shown. 2.5.7 EDGES: 2.5.7.1 Edges of flashings concealed in masonry joints opposite drain side shall be turned up 6 mm (1/4 inch) to form dam, unless otherwise specified or shown otherwise. 2.5.7.2 Finish exposed edges of flashing with a 6 mm (1/4 inch) hem fmmed by folding edge of flashing back on itself when not hooked to edge strip or cleat. Use 6 mm (1/4 inch) minimum penetration beyond wall face with drip for through-wall flashing exposed edge. FLASHING AND SHEET METAL 076000-4
2.5.8 METAL OPTIONS: 2.6 FINISH 2.5.8. 1 Where options are permitted for different metals use only one metal throughout. 2.5.8.2 Stainless steel may be used in concealed locations for fasteners of other metals exposed to view. 2.5.8.3 Where copper gravel stops, copings and flashings will carry water onto cast stone, stone, or architectural concrete, or stainless steel. 2.6. 1 Use same finish on adjacent metal or components and exposed metal surfaces unless specified or shown otherwise. 2.6.2 In accordance with NAAMM Metal Finishes Manual, unless otherwise specified. 2.6.3 Finish exposed metal surfaces as follows, unless specified otherwise: 2.6.3.1 Copper: Mill finish. 2.6.3.2 Stainless Steel: Finish No. 2B or 2D. 2.6.3.3 Steel and Galvanized Steel: 2.6.4 Finish painted under Section 2.1B above 2.7 BASE FLASHING 2.7. 1 Use metal base flashing at vertical surfaces intersecting built-up roofing without cant strips or where shown. 2. 7.1. 1 Use either copper, or stainless steel, thickness specified unless specified otherwise. 2.7.1.2 When flashing is over 250 mm (10 inches) in vertical height or horizontal width use either 0.5 Kg (20 oz) copper or 0.5 mm (0.018 inch) stainless steel. 2.7.1.3 Use stainless steel at aluminum roof curbs where flashing contacts the aluminum. 2.7.1.4 Use either copper or stainless steel at pipe flashings. 2. 7.2 Fabricate metal base flashing up vertical surfaces not less than 200 mm (8 inch) nor more than 400 mm (16 inch). 2.7.3 Fabricate roof flange not less than 100 mm (4 inches) wide unless shown otherwise. When base flashing length exceeds 2400 mm (8 feet) form flange edge with 13 mm (1/2 inch) hem to receive cleats. 2.7.4 Form base flashing bent from strip except pipe flashing. Fabricate ends for riveted soldered lap seam joints. Fabricate expansion joint ends as specified. 2.7.5 Pipe Flashing: (Other than engine exhaust or flue stack) 2.7.5.1 Fabricate roof flange not less than 100 mm (4 inches) beyond sleeve on all sides. 2.7.5.2 Extend sleeve up and around pipe and flange out at bottom not less than 13 mm (112 inch) and solder to flange and sleeve seam to make watertight. 2.7.5.3 At low pipes 200 mm (8 inch) to 450 mm (18 inch) above roof: 2.7.5.3.1 Form top of sleeve to turn down into the pipe at least 25 mm (one inch). 2.7.5.3.2 Allow for loose fit around and into the pipe. 2.7.5.4 At high pipes and pipes with goosenecks or other obstructions which would prevent turning the flashing down into the pipe: FLASHING AND SHEET METAL 076000-5
2.7.5.5 Extend sleeve up not less than 300 mm (12 inch) above roofing. 2.7.5.6 Allow for loose fit around pipe. 2.8 COUNTERFLASHING 2.8.1 Either copper or stainless steel, unless specified otherwise. 2.8.2 Fabricate to lap base flashing a minimum of 100 mm (4 inches) with drip. 2.8.2.1 Form lock seams for outside comers. Allow for lap joints at ends and inside comers. 2.8.2.2 In general, form flashing in lengths not less than 2400 mm (8 feet) and not more than 3000 mm (10 feet). 2.8.2.3 Two-piece, lock in type flashing may be used in lieu of one piece counter-flashing. 2.8.2.4 Manufactured assemblies may be used. 2.8.3 Where counter flashing is installed at new work use an integral flange at the top designed to be extended into the masonry joint or reglet in concrete. 2.8.4 Where counter flashing is installed at existing work use surface applied type, formed to provide a space for the application of sealant at the top edge. 2.8.5 ONE-PIECE COUNTER FLASHING: 2.8.5.1 Back edge turned up and fabricated to lock into reglet in concrete. 2.8.5.2 Upper edge formed to extend full depth of masonry unit in mortar joint with back edge turned up 6 mm (1/4 inch). 2.8.6 TWO-PIECE COUNTER FLASHING: 2.8.6.1 Receiver to extend into masonry wall depth of masonry unit with back edge turned up 6 mm (1/4 inch) and exposed edge designed to receive and lock counter flashing upper edge when inserted. 2.8.6.2 Counter flashing upper edge designed to snap lock into receiver. 2.8.7 SURFACE MOUNTED COUNTER FLASHING; ONE OR TWO PIECE: 2. 8. 7.1 Use at existing or new surfaces where flashing can not be inserted in vertical surface. 2.8.7.2 One piece fabricate upper edge folded double for 65 mm (2 1/2 inches) with top 19 mm (3/4 inch) bent out to form "V" joint sealant pocket with vertical surface. Perforate flat double area against vertical surface with horizontally slotted fastener holes at 400 mm (16 inch) centers between end holes. Option: One piece surface mounted counter-flashing (cap flashing) may be used. Fabricate as detailed on Plate 51 of SMACNA Architectural Sheet Metal Manual. 2.8.7.3 Two pieces: Fabricate upper edge to lock into surface mounted receiver. Fabricate receiver joint sealant pocket on upper edge and lower edge to receive counter flashing, with slotted fastener holes at 400 mm (16 inch) centers between upper and lower edge. 2.8.8 PIPE COUNTER FLASHING: 2.8.8.1 Form flashing for water-tight umbrella with upper portion against pipe to receive a draw band and upper edge to form a "V" joint sealant receiver approximately 19 mm (3/4 inch) deep. 2.8.8.2 Fabricate 100 mm (4 inch) over lap at end. 2.8.8.3 Fabricate draw band of same metal as counter flashing. Use 0.6 Kg (24 oz) copper or 0.33 mm (0.013 inch) thick stainless steel or copper coated stainless steel. FLASHING AND SHEET METAL 076000-6
2.9 COPINGS 2.8.8.4 Use stainless steel bolt on draw band tightening assembly. 2.8.8.5 Vent pipe counter flashing may be fabricated to omit draw band and tum down 25 mm (one inch) inside vent pipe. 2.9.1 Fabricate of24 gauge galvanized prefinished panels with Kynar 500 finish. 2.9.2 Fabricate coping to profile shown. 2.9.3 Use continuous edge strips with drips at bottom edges on exterior wall side. Use slotted holes for fasteners on roof wall side if continuous cleats or edge strips are not used. 2.9.4 Form joints between sections with either alternate 4 or 5 as shown on plate 68, SMACNA, unless shown otherwise. 2.9.5 Fabricate comers with mitered joints, riveted and soldered. 2.9.6 Fabricate ends of coping terminating at vertical building surfaces to form a slot for the installation of sealant. 2.9. 7 Fabricate exterior ends of coping closures of same appearance as exterior wall side. 2.10 OVERFLOW SCUPPERS 2.1 0.1 Fabricate elbows by mitering, riveting, and soldering except seal aluminum in lieu of solder. Lap upper section to the inside of the lower piece. 2.10.2 Extend wall edge not less than (two inches) from face of wall. 2.10.3 Solder joints for water tight assembly. 2.11 EXHAUST PIPE OR FLUE OR STACK FLASHING 2.11.1 Reuse existing stacks and flashings. Provide new counter flashings as detailed. PART 3 -EXECUTION 3.1 GENERAL 3.1.1 Install flashing and sheet metal items as shown in Sheet Metal and Air Conditioning Contractors National Association, Inc., publication, ARCHITECTURAL SHEET METAL MANUAL, except as otherwise shown or specified. 3.1.2 Apply Sealant as specified. 3.1.3 Apply sheet metal and other flashing material to surfaces which are smooth, sound, clean, dry and free from defects that might affect the application. 3.1.4 Remove projections which would puncture the materials and fill holes and depressions with material compatible with the substrate. Cover holes or cracks in wood wider than 6 mm (1/4 inch) with sheet metal compatible with the roofing and flashing material used. 3.1.5 Apply a layer of7 Kg (15 pound) (saturated felt followed by a layer of rosin paper to wood surfaces to be covered with copper. Lap each ply 50 mm (2 inch) with the slope and nail with large headed copper nails. 3.1.6 Confine direct nailing of sheet metal to strips 300 mm (12 inch) or less wide. Nail flashing along one edge only. Space nails not over 100 mm (4 inches) on center unless specified otherwise. 3.1. 7 Install bolts, rivets, and screws where indicated, specified, or required in accordance with the SMACNA Sheet Metal Manual. Space rivets at 75 mm (3 inch) on centers in two FLASHING AND SHEET METAL 076000-7
rows in a staggered position. Use neoprene washers under fastener heads when fastener head is exposed. 3.1. 8 Coordinate with roofing work for the installation of metal base flashings and other metal items having roof flanges for anchorage and watertight installation. 3.1.9 Nail continuous cleats on 75 mm (3 inch) on centers in two rows in a staggered position. 3.1.1 0 Nail individual cleats with two nails and bend end tab over nail heads. Lock other end of cleat into hemmed edge. 3.1.11 Install flashings in conjunction with other trades so that flashings are inserted in other materials and joined together to provide a water tight installation. 3.1.12 Where required to prevent galvanic action between dissimilar metal isolate the contact areas of dissimilar metal with sheet lead, waterproof building paper, or a coat of bituminous paint. 3.2 BASE FLASHING 3.2.1 Install where roof membrane type base flashing is not used and where shown. 3.2.2 Install flashing at intersections of roofs with vertical surfaces or at penetrations through roofs, to provide watertight construction. 3.2.3 Install metal flashings and accessories having flanges extending out on top of the built-up roofing before final bituminous coat and roof aggregate is applied. 3.2.4 Set flanges in heavy trowel coat of roof cement and nail through flanges into wood nailers over bituminous roofing. 3.2.5 Secure flange by nailing through roofing into wood blocking with nails spaced 75 mm (3 inch) on centers or, when flange over 100 mm (4 inch) wide terminate in a 13 mm (1/2 inch) folded edge anchored with cleats spaced 200 mm (8 inch) on center. Secure one end of cleat over nail heads. Lock other end into the seam. 3.2.6 For long runs ofbase flashings install in lengths of not less than 2400 mm (8 feet) nor more than 3000 mm (ten feet). Install a 75 mm (3 inch) wide slip type, loose lock expansion joint filled with sealant in joints of base flashing sections over 2400 mm (8 feet) in length. Lock and solder comer joints at comers. 3.2. 7 Extend base flashing up under counter flashing of roof specialties and accessories or equipment not less than 75 mm (3 inch). 3.3 COUNTERFLASHING 3.3.1 GENERAL: 3. 3.1.1 Install counter flashing over and in conjunction with installation of base flashings, except as otherwise specified or shown. 3.3.1.2 Install counter flashing to lap base flashings not less than 100 mm (4 inch). 3.3.1.3 Install upper edge or top of counter flashing not less than 225 mm (9 inch) above top of the roofing. 3.3.1.4 Lap joints not less than 100 mm (4 inch). Stagger joints with relation to metal base flashing joints. 3.3.1.5 Use surface applied counter flashing on existing surfaces and new work where not possible to integrate into item. 3.3.1.6 When fastening to concrete or masonry, use screws driven in expansion shields set in concrete or masonry. Use screws to wood and sheet metal. Set fasteners in mortar joints of masonry work. FLASHING AND SHEET METAL 076000-8
3.3.2 ONE PIECE COUNTER FLASHING: 3.3.2.1 Where flashing is installed at new masonry, coordinate to insure proper height, embed in mortar, and end lap. 3.3.2.2 Where flashing is installed in reglet in concrete insert upper edge into reglet. Hold flashing in place with lead wedges spaced not more than 200 mm (8 inch) apart. Fill joint with sealant. 3.3.2.3 Where flashing is surface mounted on flat surfaces. 3.3.2.3.1 When top edge is double folded anchor flat pmiion below sealant "V" joint with fasteners spaced not over 400 mm (16 inch) on center. 3.3.2.3.2 Locate fasteners in masonry mortar joints. 3.3.2.3.3 Use screws to sheet metal or wood. 3.3.2.3.4 Fill joint at top with sealant. 3.3.2.4 Where flashing or hood is mounted on pipe. 3.3.2.4.1.1 Secure with draw band tight against pipe. 3.3.2.4.1.2 Set hood and secure to pipe with a one by 25 mm x 3 mm (1 x 1/8 inch) bolt on stainless steel draw band type clamp, or a stainless worm gear type clamp. 3.3.2.4.1.3 Completely fill joint at top with sealant. 3.4 TWO-PIECE COUNTER FLASHING 3.4.1 Where receiver is installed at new masonry coordinate to insure proper height, embed in mortar, and lap. 3.4.2 Surface applied type receiver: 3.4.2.1 Secure to face constmction in accordance, with manufacturers instmctions. 3.4.2.2 Completely fill space at the top edge of receiver with sealant. 3.4.3 Insert counter flashing in receiver in accordance with fabricator or manufacturer's instmctions and to fit tight against base flashing. 3.4.4 Where vented edge occur install so lower edge of counter flashing is against base flashing. 3.4.5 When counter flashing is a component of other flashing install as shown. 3.5 OVERFLOW SCUPPERS 3.5.1 Where scuppers discharge fasten and sealjoint. 3.5.2 Set plumb and anchor to wall. 3.5.3 Install elbows, offsets and shoes where shown and required. Slope not less than 45 degrees. END OF SECTION 076000 FLASHING AND SHEET METAL 076000-9
THIS PAGE INTENTIONALLY LEFT BLANK
SECTION 077253 SNOW GUARDS PART 1 - GENERAL 1.1 SUMMARY 1.1.1 Section Includes: 1.1.1.1 Snow guards for metal roofs. 1.1.1.2 Non-penetrating attachment system. 1.1.1.3 Color-matched metal strips. 1.1.2 Related Sections: 1.1.2.1 Division 1: Administrative, procedural, and temporary work requirements. 1.2 REFERENCES 1.2.1 Aluminum Association (AA) - Aluminum Standards and Data, 2003 Edition. 1.2.2 ASTM International (ASTM): 1.2.2.1 B85-03 - Standard Specification for Aluminum-Alloy Die Castings. 1.2.2.2 B221-04a- Standard Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles, and Tubes. 1.3 SYSTEM DESCRIPTION 1.3.1 Attachment system to provide attachment to standing seam metal roofs: 1.3.1.1 With only minor dimpling of panel seams. 1.3.1.2 Without penetrations through roof seams or panels. 1.3.1.3 Without use of sealers or adhesives. 1.3.1.4 Without voiding roof warranty. 1.3.2 Loading: Design snow guard system to resist minimum in-service vector load as recommended by product manufacturer for specific location. System should have a minimum of 500# per linear foot without deflection and 500# per clamp without significantly damaging roof panel. 1.3.3 Factor of safety: Utilize a factor of safety 2: 2 to determine allowable loads from ultimate tested clamp tensile load values. SNOW GUARDS 077253-1
1.4 SUBMITTALS 1.4.1 Submittals for Review: 1.4.1.1 Shop Drawings: Show locations of snow guards on roof and attachment spacing. 1.4.1.2 Product Data: Include product description and installation instructions. 1.4.1.3 Samples: 1.4.1.3.1 Clamp samples. 1.4.1.3.2 Min. 24 inch long cross member samples including color-matched metal strip, splice connector, and other hardware. 1.4.2 Quality Control Submittals: 1.4.2.1 Test results: Results of product tensile load testing, issued by a recognized independent testing laboratory, showing ultimate load-to-failure value of attachment. 1.4.3 Closeout Submittals: 1.4.3.1 Certification: Installer's certification that snow guard system was installed in accordance with manufacturer's instructions and approved Shop Drawings. 1.5 QUALITY ASSURANCE 1.5.1 Mockup: 1.5.1.1 Size: Minimum 8feet long. 1.5.1.2 Show: Snow guard attachment, cross members, and accessories. 1.5.1.3 Approved mockup may remain as part ofthe Work. PART 2 -PRODUCTS 2.1 MANUFACTURERS 2.1.1 Provide one of the following approved products: 2.1.1.1 ColorGard by S5! (Metal Rooflnnovations) 888-825-3432 2.1.1.2 SnowMax by Alpine SnowGaurds (Vermont Slate & Copper Services) 888-766-4273 2.1.1.3 ColorBar by Snoblox-SnoJax (Action Manufacturing) 800-766-5291 2.1.2 Substitutions: Allowed under provisions of Division 1. Substitutions must be equal and submitted for approval prior to bid. SNOW GUARDS 077253-2