Aakar Foundry Private Limited, Pune An ISO/TS 16949 & IATF Certified Company Company Profile
Contents: About us & Aakar Growth curve Infrastructure Valuable Customers Quality Policy and Certification Achievements Organization Structure Plant Layout Product Gallery- HPDC, GDC, LPDC Plant Facilities QA Lab Equipment Design & Development Manufacturing Facilities Corporate Social Responsibility Green Initiatives Why Aakar 3
About Us Group Ventures Vishwakarma University (VU) Vishwakarma Institute of Technology (VIT) Vishwakarma Institute of Information Technology (VIIT) Group Revenue of Rs 305 Crores (USD 47 Million). Independent Aluminum Foundry + Academic background of VIT. Green-field project with annual installed capacity of 4200 tons. Castings for Automotive & Non Automotive segments. Core Competency: Prototype Development Tool Room - Design, Simulation & Manufacturing Vishwakarma Institute of Management (VIM) Aakar Dies & Moulds (ADM) Casting Manufacturing - GDC, LPDC & HPDC Powder Coating Machining, Sub-assembly, Testing 4
Aakar Milestones & Investments : 100 Crores (USD 15.5 Mn) 80 Crores (USD 12.5 Mn) 64 Crores (USD 10 Mn) 49 Crores 39 Crores 28 Crores 15 Crores ISO / TS 16949 Certification & HPDC Kick off Tilt GDC & Core Shooters installed Expansion in Heat Treatment & 6 VMCs In-house Tool room & Expansion in LPDC Expansion in GDC, VMC - 4 & HMC 1 LPDC, T.GDC Ad Stefan/Hitachi Simulation Proposed Expansion in HPDC 840T,Toolroom & QA Proposed Expansion in X- ray Machine & New Plant in Chakan 2011-12 2013 2014 2015 2016 2017 2018 2019 5
100 metres Infrastructure (Investments in Plant & Machinery : 50 Crore - USD $7.50 Million) Establishment : Year 2007 Plant Location : Near to NH4, Somatane Phata, Factory Land : 12 Acres Built-up Area : 80,000 sq. ft. Basement Area : 25,000 sq. ft. Electricity : Express Feeder Connected Load : 2,600 KVA Compressor : 1000 CFM Gen-set Backup : 1000 KVA Solar Energy Back-up : 310 KW (Since Sept -2016) Somatane Phata Towards PratiShirdi Temple Towards Talegaon 500 metres From Dehu Road,Pune 6
Our Valuable Customers Automotive Non Automotive 7
Quality Policy, ISO & IATF Certification 8
Achievements 2016 : Alucast For Best Foundry 2016 : Kirloskar Oil Engines Limited For New Developments 2015 : ACMA For Lean Cluster 2014 : Greaves Cotton Award: For New Developments 2013: Cummins India Award: Excellent Support & Responsiveness in ramp-up & New Developments 9
Organization Chart 10
Plant Layout (105m x 81m) Free Space for Expansion Free Space for Expansion July, 2017 11
Product Gallery : GDC ( Non Auto Weight 4 Kg to 12 Kg) 12
Product Gallery : GDC (Weight 2-6 Kg) 13
Product Gallery : GDC (Weight 0.15-1 Kg) 14
Product Gallery : GDC with Powder Coating 15
Product Gallery : LPDC 16
Product Gallery : HPDC 17
Product Gallery : HPDC with Anodizing & Powder Coating 18
Product Gallery : Prototypes through Soft tool / Permanent Mold 19
Plant & Facilities Machine Type Make Qty Specifications Weight range (Kg) Installed Capacity / Mth. Melting Furnace Fuel Furnace 3 LDO/FO Fired 500Kg/Hr NA 600 Tons LPDC Wanfeng 4 Platen Size 1400 x 1400 mm Susha 2 Platen Size 1000 x 1000 mm 1.50 to 30 150 Tons GDC Stationary 6 & Tilting 4 10 Platen Size 1240 x 1000 mm 0.20 to 20 100 Tons HPDC Ital Press 4 420 T Semi Automatic 0.150 to 1.50 50 Tons Core Shooter Susha 5 Platen Size 600 x 450 mm 0.07 to 12 40,000 Nos HMC AMS 1 Table Size 510 x 510 NA 3,000 Nos VMC 4 Axis AMS & BFW 13 Table Size 1000 x 450 x 650 mm 120 50,000 Nos VMC 3 Axis RIFA 3 Table Size 1200 x 550 x 600 mm 120 10,000 Nos CNC Femco 6 Swing Dia. & Bed 627 mm, 1000 mm, length 30 35,000 Nos CNC ACE 1 Swing Dia. & Bed 420 mm, 250 mm, length 15 6,000 Nos Heat Treatment Shoei Finishing 2 Batch Type, Solutionizing 800Kg 0.20 to 30 150 Tons 20
QA Equipment : 21
QA Equipment 22
Design & Tool Room Softwares : Simulation Adstefan (Hitachi) ProE Creo 3 AutoCAD 23
Simulation & Solidification ADSTEFAN (HITACHI) Simulation Solidification 24
LPDC 650-Cylinder Head Tool Design 25
LPDC 650-Cylinder Head Simulation Results 26
GDC Mixing Unit 27
HPDC Compressor Housing 28
Manufacturing Facilities - Flexible Machining 29
Manufacturing Facilities - Melting Melting LDO Fired 600kg /Hour 1 Nos FO Fired 400Kg/Hour 2 Nos. Mobile Degassing Stationary Alloys: GDC:LM6,LM16,AC4C,LM27,AlSi10Mg LPDC:LM9+2%Cu,LM26,AC4B HPDC:AlSi132,ADC12,LM20,LM24 5 Units of Melting/Holding Furnaces 30
Manufacturing Facilities - Foundry HPDC GDC Core Shop Core Shop 31
Manufacturing Facilities - Post Foundry Impregnation 32
Manufacturing Facilities - Post Machining High Pressure Washing Machine. Hot & Cold Type Leak Testing Machine with Air Decay, COSMO Sensor 33
Corporate Social Responsibility Donated Land for School Shelar-vasti Town Blood Donation Camp- 133 bottles July-2017 Industrial Visit Any Schools & Colleges Aakar Go-Shala-20 Indian Cows- Since 2014 34
Green Initiatives. ETP & STP Plant - Effluents & waste water recycled for Garden Roof Top Solar Energy (310 KW ) Installed Sept 2017 Bio-Gas For Canteen Tree Plantation & Lush Green Lawn 35
Contact Us Thank You! Mr. Vinayak Joshi Sr. Manager Marketing vinayak.joshi@aakarcastings.com Mobile No: +91 86000 02464 Mr. Ramesh Gagare Sr. Manager Sales ramesh.gagare@aakarcastings.com Mobile No: +91 73870 89578 36