A CO 2 Control System for a Greenhouse with a High Ventilation Rate

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A CO 2 Control System for a Greenhouse with a High Ventilation Rate K. Ohyama Arid Land Research Center Tottori University Hamasaka, Tottori Japan T. Kozai, Y. Ishigami, Y. Ohno and H. Toida Faculty of Horticulture Chiba University Matsudo, Chiba Japan Y. Ochi Japan Horticultural Production and Research Institute Matsudo, Chiba Japan Keywords: CO 2 concentration, CO 2 cost, diagnosis tool, infra-red type CO 2 analyzer, liquid CO 2, net photosynthetic rate Abstract A simple CO 2 control system was developed for a greenhouse with a high natural or forced ventilation rate. This CO 2 control system maintains the difference in CO 2 concentration between inside and outside the greenhouse, C, during daytime being small (ca. 5 µmol mol -1 ), by supplying a variable amount of CO 2 gas with time. Results showed that this system worked satisfactorily, while the CO 2 concentration outside the greenhouse varied with time in a range between 350 and 450 µmol mol -1 with an average of 380 µmol mol -1. In this system, the CO 2 supply rate was determined based on the time course of C only, and does not consider any physical or physiological mechanisms of CO 2 balance in the greenhouse. Theoretically, the CO 2 supply rate is equal to the net photosynthetic rate of greenhouse crops (Pn), if both rates of CO 2 emitted from the substrate/floor and CO 2 exchange between inside and outside the greenhouse are negligibly small. Hence, this CO 2 control system will be useful not only for monitoring and increasing the Pn in a greenhouse with a high ventilation rate, but also as a diagnosis tool for monitoring the physiological status of greenhouse crops. INTRODUCTION A significant depression of CO 2 concentration (up to ca. 100 µmol mol -1 ) often occurs on a fine day in a greenhouse with crops, even when its natural or forced ventilation rate is high (Yabuki and Imazu, 1965; Ito, 1970; Hanan, 1998). This depression of CO 2 concentration reduces the net photosynthetic rate of the greenhouse crops (Pn). This occurs because Pn decreases almost linearly with a decrease in the CO 2 concentration in a range roughly between 100 and 500 µmol mol -1 under wide ranges of photosynthetic photon flux and air temperature. To prevent a delay in crop growth due to the depression of CO 2 concentration inside the greenhouse, CO 2 control is necessary. A loss of CO 2 released to the outside, resulting in a decrease in the economic profit of the CO 2 control, is proportional to the difference in CO 2 concentration between inside (C in ) and outside (C out ), C, and the greenhouse ventilation rate. The loss of CO 2 can be minimized by maintaining C in at the same level as C out, regardless of the greenhouse ventilation rate. The CO 2 control with C in C out for a greenhouse with open ventilators is widely used in European countries, such as UK and The Netherlands, during summer. Extension of this CO 2 control method is still limited in moderate and hot climate regions, especially in Asian countries such as Japan, Korea, and China, because of the high costs of investment in the CO 2 control system and liquid CO 2 gas (170 Japanese Yen/kg or 1.5 USD/kg). The objective of this study was to extend the CO 2 control method of C in C out for a greenhouse with a high ventilation rate in moderate and hot climate regions. To realize this CO 2 control method, a simple CO 2 control system was developed and tested in a small experimental greenhouse. CONCEPT OF THE PROPOSED CO 2 CONTROL METHOD AND ITS BENEFIT The goal of the abovementioned CO 2 control method is to increase Pn with minimal and efficient use of CO 2 in a greenhouse located in moderate and hot climate regions during daytime. During CO 2 control, the consumption rate of CO 2 can be given as the sum of Pn and the rate of CO 2 loss. The rate of CO 2 loss is given as the ventilation rate multiplied by Proc. IC on Greensys Eds.: G. van Straten et al. Acta Hort. 691, ISHS 2005 649

C. Generally, in a greenhouse located in moderate and hot climate regions, the ventilation rate is high due to the necessity of lowering air temperature by ventilation. Hence, to decrease the consumption rate of CO 2 and simultaneous increase in Pn, C in should be maintained at almost the same level as C out (or C 0). Although an increase in C in by supplying CO 2 is relatively small (up to ca. 100 µmol mol -1 ), Pn increases significantly. For example, when CO 2 gas was supplied to the greenhouse in order to increase C in of 300 µmol mol -1 up to C out of 380 µmol mol -1, and the CO 2 compensation point of the crops is 100 µmol mol -1, the expected increase in Pn is 40% (Fig. 1). In this case, the CO 2 gas supplied to the greenhouse never escapes from the inside, and all of the CO 2 gas supplied was fixed by the greenhouse crops through photosynthesis, regardless of the ventilation rate. With this CO 2 control method, the CO 2 supply rate is equal to Pn, if both rates of CO 2 emitted from the substrate/floor and the CO 2 exchange between inside and outside the greenhouse are negligibly small compared with Pn. In other words, by using this CO 2 control system, Pn can be estimated simultaneously based on the CO 2 supply rate using no CO 2 balance model. By means of this estimation of Pn, the effect of environmental conditions (e.g., air temperature, shortwave radiation flux, etc.) on Pn can be evaluated readily (Matthews et al., 1987). Estimation of Pn can also be useful for monitoring or controlling crop growth. It should be noted that this CO 2 control system can be used not only for monitoring and increasing Pn, but also as a simultaneous diagnosis tool for the physiological status of greenhouse crops. This CO 2 control system can be operated independent of other environmental control devices, such as heating, ventilation, shading, and watering devices, because only C or C in and C out are measured and used for estimating the CO 2 supply rate. This operation method will contribute to simplifying the structure of the CO 2 control system, and thereby, to reducing the investment required for the CO 2 control system. It is reported that the CO 2 enrichment at a high concentration (generally, more than 1000 µmol mol -1 ) causes physiological disorders in several plant species. For example, the stomatal function of eggplants is remarkably sensitive to high CO 2 concentration, resulting in less translocation of calcium and boron (Hanan, 1998). However, this CO 2 control method will not be confronted by these problems, because C in is equal to C out or lower than the concentration reported to cause these physiological disorders. A PROTOTYPE CO 2 CONTROL SYSTEM The prototype CO 2 control system developed in this study consists of an infra-red type CO 2 analyzer, gas sampling lines made of Teflon, three solenoid valves, a liquid CO 2 gas container with a pressure regulator, and a float-type flow controller with a needle valve (Fig. 2). The CO 2 control system monitored C in and C out alternatively every 1 min, and determined the CO 2 supply rate. The CO 2 supply rate was regulated with the flow controller. Measurements and controls of C in were made with a data controller. The CO 2 control system was tested in a naturally ventilated greenhouse with roof and side ventilators (4.8 m x 5.5 m x 3.4 m) at Chiba University, Japan (lat. 35º50, long. 139º50 ). In the present experiment, only the roof ventilator was used to simulate a large-scale greenhouse, where the ventilation from the roof ventilator was dominant compared with that from the side ventilator. In the greenhouse, tomato (Lycopersicon esculentum Mill. House Momotaro ) plants, each with about 13 true leaves, were grown in pots at a planting density of 5.8 m -2. Irrigation was made with a nutrient solution once or twice a day by using an automatic irrigation system. In the first trial (May 11, 2004), liquid CO 2 was not supplied to the greenhouse to investigate how much C in was decreased compared with C out. Although the roof ventilator of the greenhouse was fully opened, C in reached a concentration of 334 µmol mol -1 when C out was 369 µmol mol -1. In this condition, expected increase in Pn with the CO 2 control system was 13% (= ((369-5) - 100)/(334-100)). The value of C decreased with time and became stable at ca. 13 µmol mol -1 between 11:30 and 14:30 (Fig. 3). This decrease in C was because the air temperature inside the greenhouse was beyond an optimum range of Pn 650

(25-30 o C, Khavari-Nejad, 1980) during the period (35.4 ± 0.5 o C), suggesting that Pn would be increased further by the combined use of a cooling system and the CO 2 control system than by the single use of the CO 2 control system in a greenhouse located in moderate and hot climate regions. After 16:00, C showed a negative value, indicating that the respiration rate of greenhouse crops became greater than Pn, despite the fact that the solar radiation inside the greenhouse was still 200 W m -2. In the next morning, severe crop wilting was caused by a failure of the automatic irrigation system in the previous day. A decrease in soil moisture reflects a restriction of gas diffusion between a leaf and the surrounding air, such as Pn and transpiration, caused by stomatal closure (Kramer and Boyer, 1995). Generally, a decrease in Pn was observed prior to the observation of severe crop wilting. Hence, this accident caused by the failure of the irrigation system could be avoided if irrigation had been made based on the diagnosis using the CO 2 control system. In the next trial (May 29, 2004), liquid CO 2 was supplied to the greenhouse during daytime whenever (C in + C) < C out, where C is ca. 5 µmol mol -1. Consequently, C in could be maintained at a concentration of 5-10 µmol mol -1 below C out, showing that the CO 2 control system worked satisfactorily (Fig. 4). In this condition, no supplied CO 2 escaped to the outside, regardless of its ventilation rate. Theoretically, Pn can be estimated based on the CO 2 supply rate, because CO 2 transferred by ventilation was small under the condition where C in was nearly equal to C out (Matthews et al., 1987). However, in the present experiment, the estimated Pn was smaller than the value of Pn of tomato plants reported by Zekki et al. (1999). This underestimation was partly because of the uneven distribution of C in (data not shown). In a future study, an appropriate air sampling method and/or an air stirring method to obtain uniform distribution of C in should be employed in the greenhouse. CONCLUSION In this paper, the concept and theoretical background of the CO 2 control method for a greenhouse in moderate and hot climate regions were described. Then, a simple CO 2 control system that was developed to realize the CO 2 control method was tested as a preliminarily study. Without CO 2 control, the CO 2 concentration inside the greenhouse (C in ) decreased by 35 µmol mol -1 during daytime, even when the roof ventilator was fully opened. On the other hand, by using the prototype CO 2 control system, C in was successfully maintained at a level slightly lower (5-10 µmol mol -1 ) than that outside (C out ). The expected increase in the net photosynthetic rate of greenhouse crops (Pn) was 13% if the CO 2 control system was employed. Although Pn was underestimated in this experiment, partly because of the uneven distribution of C in, Pn could be estimated theoretically based on the CO 2 supply rate. Hence, this CO 2 control system can be considered as a potential tool for monitoring and increasing Pn and diagnosing the physiological status of greenhouse crops. ACKNOWLEDGEMENTS The authors thank Handarto and Takashi Ishikawa for their technical assistance and valuable advice. Literature Cited Hanan, J.J. 1998. Greenhouses: advanced technology for protected horticulture. CRC Press, Boca Raton. Ito, T. 1970. Carbon dioxide depletion within the plant canopy in growing vegetable crops. J. Jpn. Soc. Hort. Sci. 39 (2):185-192. Khavari-Nejad, R.A. 1980. Growth of tomato plants in different oxygen concentrations. Photosynthetica. 14:326-336. Kramer, P.J. and Boyer, S.J. 1995. Water relations of plants and soils. Academic Press, San Diego. Matthews, R.B., Marshall, B., Saffell, R.A. and Harris, D. 1987. Computer control of carbon dioxide concentration in experimental glasshouses and its use to estimate net canopy photosynthesis. Agric. For. Meteorol. 40:279-292. Yabuki, K. and Imazu, T. 1965. The carbon dioxide concentration in the glasshouse. J. 651

Agric. Meteorol. 20:125-129 (in Japanese). Zekki, H., Gary, C., Gosselin, A. and Gauthier, L. 1999. Validation of a photosynthesis model through the use of the CO 2 balance of a greenhouse tomato canopy. Ann. Bot. 84:591-598. Figurese Net photosynthetic rate (relative value) 1.4 1.0 Expected increase in Pn is 40% (= (380-100)/(300-100)). Non-enriched condition Enriched condition 100 300 380 CO 2 concentration inside the greenhouse (µmol mol -1 ) Fig. 1. Concept of the CO 2 control method for a greenhouse with crops in moderate and hot climate regions. In this method, depression of CO 2 concentration is avoided by supplying liquid CO 2 to the greenhouse. Suppose that CO 2 concentration inside the greenhouse was increased from 300 µmol mol -1 to 380 µmol mol -1 (or CO 2 concentration outside the greenhouse) by CO 2 control and a CO 2 compensation point of the greenhouse crops is 100 µmol mol -1 ; the expected increase in the net photosynthetic rate of greenhouse crops (Pn) is 40%. 652

Gas sampling Gas flow Pumps Three-way solenoid valves Dehumidifier CO 2 analyzer Greenhouse Data controller Flow controller Two-way solenoid valve Pressure regulator Liquid CO 2 container CO 2 supply Fig. 2. Schematic diagram of the prototype CO 2 control system. Solid and dotted lines indicate the gas and signal flows, respectively. 30 20 C out -C in (µmol mol -1 ) 10 0-10 10:00 12:00 14:00 16:00 Time of day Fig. 3. Time course of the difference of CO 2 concentration between inside (C in ) and outside (C out ) the greenhouse without CO 2 control on May 11, 2004. Running averages for 12 min were plotted. Dotted line indicates C in = C out. 653

CO 2 concentration (µmol mol -1 ) 400 C in C out 390 380 6:00 10:00 14:00 18:00 Time of day Fig. 4. Time courses of CO 2 concentrations inside (C in ) and outside (C out ) the greenhouse with CO 2 control on May 29, 2004. Running averages for 12 min were plotted. Closed and open circles indicate C in and C out, respectively. Horizontal arrows indicate the durations of presence of person(s) inside the greenhouse. 654