Process, Power and Marine Division

Process, Power and Marine Division Using SmartPlant 3D on the Suncor Firebag Project (A Client Perspective) ANIMP INFORMATION and COMMUNICATION TECHNOLOGY SECTION CONFERENCE MAY 2010

Using SmartPlant 3D on the Suncor Firebag Project Presentation Objectives Who is Suncor? What is the Firebag Project? Review Suncor Firebag Teams Accomplishments Review Issues, Benefits and Risks Discuss Future Steps 2008 Intergraph Corporation. All Rights Reserved. Plant Images courtesy of Suncor Energy

Current Situation SmartPlant Four basic modules in use: SmartPlant 3D, SmartPlant P&ID, SmartPlant Review, and SmartPlant Instrumentation SmartPlant 3D CADD Modeling Tool SmartPlant P&ID Intelligent P&ID database / drawing tool SmartPlant Review Model Review, Visualization and Collaboration tool SmartPlant Instrumentation Instrument database and design tool 2008 Intergraph Corporation. All Rights Reserved.

Firebag Accomplishments cont d Discipline Drawings Count Comp/Total Status / Issues / Concerns Process P&IDs 510 / 510 Conversion from PIW to SPPID, exceeded expectations Piping GA s Iso s 800 / 922 14,600 / 17,500~ Generation using drawing automation Isogen used directly from model Civil Piling Concrete Steel 400 / 428 400 / 450 2200 / 2237 working in SP3D drawing production tool Electrical Layouts Sections & Details 500 / 655 50 / 63 Stage 3 production moving forward under simplified workflow which will provide consistent and stable results using lessons learned from civil drawing experience 2008 Intergraph Corporation. All Rights Reserved.

Suncor s Firebag- Project (Collaboration Map) Jacobs Edmonton Colt Calgary Suncor Host Jacobs Calgary Jacobs Charleston Jacobs Mumbai Current SmartPlant 3D Implementation: ~ 300-350 Concurrent Users 5 Workshare Sites Single Replicated Model 2008 Intergraph Corporation. All Rights Reserved.

Project Issues Area Criticality / Performance Comments Modeling M/M Majority of key modeling issues resolved, minor ones being addressed Copy/Paste/Mirror functionality improved to meet Stage 4+ requirements Specs M/M Spec database complete Mapping to material masters complete Drawings H/M Drawing generation for Piping disciplines good, being enhanced for Civil discipline Workshare H/H Stable and good performance Performance M/M Generally stable with little impact on project production Installation of upgrades completed smoothly SP Review M/M Adequate performance Support M/H High level of support from Intergraph at all levels to address outstanding issues 2008 Intergraph Corporation. All Rights Reserved.

Assessment of Key Performance Indicators KRA Assessment (1-5) Comments Workshare 4 Meets expectations Productivity 4 Medium drawing production in civil discipline Piping iso production above standard milestone Data Ownership 4 Meets expectations Vendor Support 4 High level of support, both locally as well as remotely Data Reuse 4 Model reuse potential is good, currently being evaluated and improved General 4 General overall user buy-in to new system Good collaboration between all parties on resolving gaps between functionality and requirements 2008 Intergraph Corporation. All Rights Reserved.

Immediate Benefits derived Mobilization of low cost engineering centre ~ 25,000 manhours at $75.00 cost Difference = ~$1.5M Flexibility of workshare $200k Single configuration database ~$200k Cost avoidance for multi-model management ~10% *100,000 mhrs- 10,000 hrs ~ $1.0M 2008 Intergraph Corporation. All Rights Reserved.

JACOBS Calgary Operations 2000-person capacity Quarry Park office Full service EPC office In-situ heavy oil recovery Power and cogeneration Sulphur recovery Gas processing Refining and upgrading

JACOBS Firebag Project Facts 80 Specs 300 Process modules 500 Pipe Rack modules 27 Building modules 1,650 Tagged equipment 20,000 Lines 45,000 Isos 55,000 Spools 43,000 Valves 13,000 Instruments 40,000 Tons of steel

JACOBS Firebag Project Facts 4 Years in design 5 Workshare locations (3 countries, 2 continents) 340 Designers (120 + 60 + 15 + 65 + 80) 15 Admins ( 8 + 3 + 1 + 1 + 2) 4,700,000 Objects 80+ GB Database Size

Process, Power and Marine Division Integrating the Engineering Enterprise

SQL Server GWC Technology SQL Server / Oracle Oracle