Annexure Prefeasibility Report (PFR) File PRE FEASIBILITY REPORT For PROPOSED EXPANSION IN EXISTING MANUFACTURING PLANT Of Shri Hari Dyes & Chemicals Work & Regd. Office:
CONTENTS Sr. No. Description 1. Executive Summary 2. Introduction of the Project/Background information 3. Project Description 4. Site Analysis 5. Planning Brief 6. Proposed Infrastructure 7. Rehabilitation and resettlement (R & R) Plan 8. Project Schedule & Cost Estimates 9. Analysis of Proposal (Final Recommendations)
1.0 EXECUTIVE SUMMARY 1.1 Company Profile Introduction: The name of our unit is M/s. Shri Hari Dyes Chemicals. Our Unit is located at Plot No. C-1/ 5629, Phase- II, GIDC, Vatva, Ahmedabad. 1.2 Project Details: Sr. No. Product name Quantity (MT/Month) 1 Reactive Dyes - Re Brilliant Red M 5 B - Re Magenta - Re Brilliant EB - Re Yellow MYR 2 Reactive Black B 3 Reactive Black N 150 4 Reactive Black WNN 5 Reactive Golden Yellow HR 6 Reactive Golden Yellow MERL 7 Reactive Golden Yellow R 8 Reactive Golden Yellow RNL 9 Reactive Blue 5RH 10 Reactive Blue BB 11 Reactive Blue BF 12 Reactive Blue ME2RL 13 Reactive Blue BRF 14 Reactive Magenta HB 15 Reactive Blue GG 16 Reactive Navy Blue ME2RL 17 Reactive Navy Blue RGB 18 Reactive Orange 2R Existing Proposed Total 6.55 0 6.55 0 250 250
19 Reactive Orange CD 20 Reactive Orange H2R 21 Reactive Orange ME2RL 22 Reactive Orange W3R 23 Reactive Blue P2R 24 Reactive Blue P3R 25 Reactive Red BS 26 Reactive Red CD 27 Reactive Red ME3BL 28 Reactive Red ME4BL 29 Reactive Red ME6BL 30 Reactive Red P2B 31 Reactive Red P4B 32 Reactive Red P6B 33 Reactive Red P8B 34 Reactive Red PB 35 Reactive Red RB 36 Reactive Red W3R 37 Reactive Blue RGB 38 Reactive Yellow FG 39 Reactive Yellow GR 40 Reactive Yellow H4G 41 Reactive Yellow ME4GL Total 6.55 250 256.55 1 Spray Drying ( for Captive purpose only) 1.3 Green Belt Development 72 0 72 Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.4 Power & Fuel Requirement Energy: Source of power is Torrent Power Ltd, Ahmedabad. Fuel:
Sr. No. Shri Hari Dyes & Chemicals Type of fuel Existing Qty. Proposed Qty. Total 01 Wood 0.029 MT/Hr - 0.029 MT/Hr 0.0 02 PNG 600 SCM/day 400 SCM/day 1000 SCM/day 1.5 Water Requirement and Wastewater Generation & Treatment Water Consumption & wastewater Generation: Sr. No. Category Water consumption (KL/Day) Waste Water Generation (KL/Day) Existing Proposed Total Existing Proposed Total 1 Domestic 0.8 0.0 0.8 0.7 0.0 0.7 2 Gardening 0.0 0.5 0.5 0.0 0.0 0.0 3 Industrial 3.1 Process 3.0 8.1 11.1 1.0 25 26 3.2 Boiler 0.5 0.5 1.0 0.1 0.1 0.2 3.3 Washing 1.9 1.1 3.0 1.9 1.1 3.0 3.4 Scrubber 0.5 0.0 0.5 0.5 0.0 0.5 Total 6.7 10.2 16.9 4.2 28.7 30.4 Domestic water consumption will be 0.7 KLPD and sewage generated will be disposed to soak pit via septic tank @ 0.7 KLPD. Gardening water consumption will be 0.5 KLPD. Industrial waste water generation 29.7 KLPD, so will be 28.2 KLPD effluent treated in our ETP and after then treat in our RO plant. RO permit 21.9 KLPD is reused in process and RO reject 6.3 KLPD is sent to Spray Dryer. And remaining effluent 1.5 will be sent to CETP, vatva
1.6 Air Pollution Source and Control Management The source of air pollution due to the project will be Flue gas emission. The source of flue gas emission will be from the stack attached to Existing Boiler. Flue gas emission: Sr. No Stack Attached to Stack Height in meter 01 Baby Boiler 600 kg/hr (Existing) 02 Hot Air Generator 11 Parameter 11 Particulate matter SO2, NOX Permissible Limit 150 mg/nm3 100 ppm 50 ppm Process Gas Emission Details: Sr. No 01 02 Stack attached to Existing Proposed Spray Dryer (1000 kg/hr) -- -- Spray Dryer (1000 kg/hr) Stack height 11 meter Cyclone Separator and water Scrubber 11 meter Wet Scrubber APC system Parameter Permissi ble Limit Particulate matter 150 Mg/Nm3 FUEL REQUIREMENT Sr. No. Type of fuel Existing Qty. Proposed Qty. Total 01 Wood 0.029 MT/Hr - 0.029 MT/Hr 0.0 02 PNG 600 SCM/day 400 SCM/day 1000 SCM/day
1.7 Hazardous Waste Management Sr. No. Waste Category Existing Proposed Total Facility 1. ETP waste 34.3 0.73 MT/M 15 MT/M 15.73 MT/M 2. Discarded Bags/Drums 33.3 160 No./M 200 No./M 360 No./M 3. Used Oil 5.1 5 Lit/yr 0.0 5 Lit/yr 4. Sand Filter Media 35.1 5 kg/m 1 kg/m 6 kg/m Collection, Storage, transportation Disposal at TSDF authorized by Board. Collection, Storage, Transportation, disposal by selling to authorized recycler. Collection, Storage, transportation Disposable by selling to registered Reprocess. Collection, Storage, Transportation, Disposal at TSDF authorized by Board. 2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. Identification of the project: Chemical Unit fall under Category 5 (f).
Identification of the project proponent Name of Proprietor: 1. Mr. Chandreshbhai G. Patel 2.2 Brief description of nature of the Project. We, M/s. Shri Hari Dyes Chemicals are going to do expansion in existing unit located at Plot No.439/1,147, Phase II, GIDC Vatva, Ahmedabad, Gujarat. Our product details are as per previous page. Based on the Proposed Products and location of our Project Site, our project is fall under Activity 5 (f) & category B. So, as per the MOEF notification dated 14th September 2006 & its amendment letter, we have to apply for obtaining Environment Clearance to SEAC/ SEIAA, Gujarat. 2.3 Need for the project and its importance to the country and or region The objective is to be achieved by: Continuously reducing the Costs & improving Quality. To generate local employment 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. These products will be an addition to the current range of our trading products. 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, No import will be done for any of our Raw Material. This will make us very competitive against imported finished products and we will be able to increase the export of our finished products. 2.6 Export possibility We shall explore the possibility of export the products.
2.7 Domestic/Export Markets We shall explore the possibility of domestic/export the products. 2.8 Employment Generation (Direct and Indirect) due to project. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. 3.1 Project Description 3.2Type of Project including interlinked and interdependent projects, if any. - Category: 5 (f) 3.3 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location Latitude: 22.9522946 & Longitude: 72.6346422 GPS file is enclosed: Please Refer Enclosure: D Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. Major factors involved in the selection of site are listed below: Expansion in Existing project. Unit is located in GIDC Estate Vatva. Site is very well connected by road Availability of sufficient land free from cultivation Availability of power evacuation facilities Availability of water for industrial use
Modern infrastructure support and amenities at par with industrial estates in other global markets, including: Efficient transport facilities within the industrial estate and to & from the city area. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Sr. No. Product name Quantity (MT/Month) 1 Reactive Dyes - Re Brilliant Red M 5 B - Re Magenta - Re Brilliant EB - Re Yellow MYR 2 Reactive Black B 3 Reactive Black N 150 4 Reactive Black WNN 5 Reactive Golden Yellow HR 6 Reactive Golden Yellow MERL 7 Reactive Golden Yellow R 8 Reactive Golden Yellow RNL 9 Reactive Blue 5RH 10 Reactive Blue BB 11 Reactive Blue BF 12 Reactive Blue ME2RL 13 Reactive Blue BRF 14 Reactive Magenta HB 15 Reactive Blue GG 16 Reactive Navy Blue ME2RL 17 Reactive Navy Blue RGB 18 Reactive Orange 2R 19 Reactive Orange CD 20 Reactive Orange H2R Existing Proposed Total 6.55 0 6.55 0 250 250
21 Reactive Orange ME2RL 22 Reactive Orange W3R 23 Reactive Blue P2R 24 Reactive Blue P3R 25 Reactive Red BS 26 Reactive Red CD 27 Reactive Red ME3BL 28 Reactive Red ME4BL 29 Reactive Red ME6BL 30 Reactive Red P2B 31 Reactive Red P4B 32 Reactive Red P6B 33 Reactive Red P8B 34 Reactive Red PB 35 Reactive Red RB 36 Reactive Red W3R 37 Reactive Blue RGB 38 Reactive Yellow FG 39 Reactive Yellow GR 40 Reactive Yellow H4G 41 Reactive Yellow ME4GL Total 6.55 250 256.55 1 Spray Drying ( for Captive purpose only) 72 0 72 3.5 Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc. should be given) Please refer Enclosure 07 in EC Application. 3.6 Raw material required along with estimated quantity, likely source, marketing area of final products. Mode of transport of raw materials and finished products. Please refer Enclosure 03,04 and 05 in Additional Attachments. 3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.
There will not resource optimization/recycling and reuse envisaged in the project. 3.8 Availability of water its source, energy/power requirement and source should be given. Power & Fuel Requirement Energy: Power supply is available from Torrent Power Ltd, Ahmedabad. Fuel: PNG- 1000 SCM/month 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Sr. No. Category Water Consumption & wastewater Generation Source of Water- GIDC water supply Water consumption (KL/Day) Waste Water Generation (KL/Day) Existing Proposed Total Existing Proposed Total 1 Domestic 0.8 0.0 0.8 0.7 0.0 0.7 2 Gardening 0.0 0.5 0.5 0.0 0.0 0.0 3 Industrial 3.1 Process 3.0 8.1 11.1 1.0 25 26 3.2 Boiler 0.5 0.5 1.0 0.1 0.1 0.2 3.3 Washing 1.9 1.1 3.0 1.9 1.1 3.0 3.4 Scrubber 0.5 0.0 0.5 0.5 0.0 0.5 Total 6.7 10.2 16.9 4.2 28.7 30.4 Domestic water consumption will be 0.7 KLPD and sewage generated will be disposed to soak pit via septic tank @ 0.7 KLPD. Gardening water consumption will be 0.5 KLPD. Industrial waste water generation 29.7 KLPD, so will be 28.2 KLPD effluent treated in our ETP and after then treat in our RO plant. RO permit 21.9 KLPD is reused in process and RO reject 6.3 KLPD is sent to Spray Dryer. And remaining effluent 1.5 will be sent to CETP, vatva
DETAILS OF EFFLUENT TREATMENT PLANT Sr. No Name of Unit Number Capacity (KL) 1 Collection Tank 1 60 2 Neutralization Tank 1 25 3 Primary Settling Tank 1 25 4 Holding Tank 1 30 5 Aeration Tank 1 35 6 Secondary Settling Tank 1 35 7 Holding Tank 1 50 8 Activated Carbon Filter 1 -- 9 Final Collection Tank 1 50 10 Overhead Tank 2 10 11 RO plant 1 4000 lit/hr 12 RO permit tank 1 30 13 RO reject tank 1 15 14 Sludge Drying Bed 2 --
3.10 Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT INTRODUCTION ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD 4.0 Site Analysis DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR.
4.1 Connectivity Site is very well connected by road Availability of power evacuation facilities Availability of water for industrial use 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) Please Refer annexure: C. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. CRZ Clearance is not applicable to us. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to Raw Material suppliers Availability of sufficient land free form cultivation. Availability of power evacuation facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 4.7 Climatic data from secondary sources. Secondary Sources Indian Meteorological Department, Ahmedabad or our own weather station. 4.8 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country planning/development authority classification. Type of Industry: Synthetic Organic Chemical Industries Facility: Canteen, Administration, Transportation 5.2 Population Projection We will include in EIA Report. 5.3 Land use planning (breakup along with green belt etc.) Total Plot Area 2315 Sq.m 5.4 Assessment of Infrastructure Demand (Physical & Social) Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 5.5 Amenities/Facilities It will be incorporated in the EIA Studies. 6.0 Proposed Infrastructure 6.1 Industrial Area (Processing Area) Processing Area (Processing Zone, and Utility Area) Please refer Plant Layout.- Annexure -14 in additional details. 6.2 Residential Area (Non Processing Area) Non Processing Area (Green belt, Raw material storage area, Finished storage area, Open space) Please refer plant Layout- Annexure -14 in additional details.
6.3 Green Belt Shri Hari Dyes & Chemicals Company shall develop an effective green belt within the factory and on periphery of the factory. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Site is very well connected by road & railway 6.6 Drinking water Management (Source & Supply of water) Water requirement will meet through the GIDC water supply. 6.7 Sewerage System Sewage pipes would be laid in entire company for the removal and disposal of mainly nonharmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be treated (If required) and disposed by septic tank and soak pit. 6.8 Solid Waste Management Details of Hazardous Waste Generation & Disposal
Sr. No. Shri Hari Dyes & Chemicals Waste Category Existing Proposed Total Facility 1. ETP waste 34.3 0.73 MT/M 15 MT/M 15.73 MT/M 2. Discarded Bags/Drums 6.9 Power Requirement & Energy: Power will be met from Torrent Power Ltd., Ahmedabad. 7.0 Rehabilitation and Resettlement (R & R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land ouatees and landless laborers (a brief outline to be given R & R policy is not applicable to this project. 33.3 160 No./M 200 No./M 360 No./M 3. Used Oil 5.1 5 Lit/yr 0.0 5 Lit/yr 4. Sand Filter Media 35.1 5 kg/m 1 kg/m 6 kg/m There shall be no displacement of any population in project area. Collection, Storage, transportation Disposal at TSDF authorized by Board. Collection, Storage, Transportation, disposal by selling to authorized recycler. Collection, Storage, transportation Disposable by selling to registered Reprocess. Collection, Storage, Transportation, Disposal at TSDF authorized by Board.
8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). This is an existing unit. Construction activity is already done. We will do modification in existing construction activity after obtaining Environment Clearance and required permission from state pollution control board. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Existing project cost is Rs 3.67 crore Proposed Project cost is Rs. 1.20 crore Total project cost: 4.87 crore 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc.