2nd CCPS China Conference on Process Safety 2014

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2nd CCPS China Conference on Process Safety 2014 Qingdao, China 28-29 August 2014 ISBN: 978-1-5108-1970-2

Printed from e-media with permission by: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 Some format issues inherent in the e-media version may also appear in this print version. Copyright (2014) by AIChE All rights reserved. Printed by Curran Associates, Inc. (2016) For permission requests, please contact AIChE at the address below. AIChE 120 Wall Street, FL 23 New York, NY 10005-4020 Phone: (800) 242-4363 Fax: (203) 775-5177 www.aiche.org Additional copies of this publication are available from: Curran Associates, Inc. 57 Morehouse Lane Red Hook, NY 12571 USA Phone: 845-758-0400 Fax: 845-758-2633 Email: curran@proceedings.com Web: www.proceedings.com

TABLE OF CONTENTS How to Effectively Manage PSM in a China Chemical Plant - Dupont Learning and Experience Sharing... 1 Mike Wu Pipeline Transportation of Hazardous Materials - An Updated Quantitative Risk Assessment Methodology... 2 Colin M. Hickey, Adeyemi Oke Natural Gas Pipeline Integrity Management and Accident Preventive Measures Research... 14 Yong Zhou, Sanming Wang An Oil and Gas Pipeline Accident Model Based on Failure of Generalized Management... 15 Shu Jiang, Lijing Zhang, Gang Tao, Zhongyu Wang The Idea of In-Service Oil (gas) Pipeline Segment Management Based on the 3D Technology... 19 Ruogu Xu The New Corrosion Control Technology of Oilfield Equipment... 25 Shuaijun Wang, Huichao Jiang, Chaocheng Zhao Near- Miss Management and Its Application in Long- Distance Pipeline... 33 Jin-Duo Xing, Dong-Feng Zhao, Fenglei Han Analysis of Environmental Risk Assessment and Emergency Monitoring in the Hazardous Chemicals Pipeline Accidents... 41 Yang Wei Safety Management of Hazardous Chemicals Diagnostic Pipeline... 42 Wenhui Han The Analysis about Corrosion and Corrosion Control Technologies of Pipelines... 49 Yan Xi, Liu Fang, Gao Ya, Zhang Li Seismic Performance Analysis of Pipeline with Different Corrosion Defects... 63 Wang Yazhou A Brief Review on Hazard Material Management and Incident Response for Eastern Asia Countries... 64 Kuang-Yu Liao, Jao-Jia Horng, Yuan-Chun Liao Reliability Analysis of Urban Gas Transmission and Distribution System Based on FMEA and Correlation Operator... 81 Su Li Quantitative Fire Risk Assessment of Gas Pipeline Leakage... 82 Jing He On Application of AHP-HAZOP Semi-Quantitative Method in Risk Analysis of Long-distance Natural Gas Transmission Pipeline... 84 Xiaowei Chen Oil Transportation Pipeline Leakage Emergency and Environmental Restoration... 92 Zhang Li, Liu Fang, Yan Xi, Gao Ya Study on Thinning Corrosion Type and Control Technology in High-Sulfur Crude Oil Processing... 103 Xiang-Lei Cai, Dong-Feng Zhao Study on Environmental Risk Assessment of Pipeline Transporting Dangerous Chemicals and Environmental Management... 109 Gao Ya, Liu Fang, Yan Xi, Zhang Li Investigation on the Operating Mechanism of Non-governmental Standards Organizations in Western Developed Countries... 119 Guo-Chao Liu, Yifei Meng, Dongfeng Zhao Fire-fighting Emergency Capabilities Assessment of Long Distance Crude Oil Pipeline Engineering... 127 Huan Zhou, Yi Liu, Dongfeng Zhao A Quantitative Risk Assessment Method of Natural Gas Pipelines Leakage Based on Numerical Simulation... 134 Zhanggao Yuan, Dongfeng Zhao Process Safety Management System Auditing... 140 David A. Moore Safety Evaluation of L485 Gas Pipeline with Defects Based on Ansys Simulation... 141 Gen Li, Zhiyu Zheng, Xiangrong Li Study in Ann Leak-Detection Method for Natural Gas Pipeline Based on Acoustic Signal... 142 Hao Cheng Qian

The Soil Bioremediation for Oil Pipeline Leaked... 153 Qingdong Zhang, Xiaoshan Chen, Chaocheng Zhao The Repair Technology of Oil and Gas Pipeline Accident... 159 Xiaoshan Chen, Qingdong Zhang Study on Effectiveness of F&g System Based on Process Safety Time Effect Model... 165 Haiqing Wang Study on Filtering Methods of Acoustic Method of Leak Detection for Long Distance Natural Gas Pipeline... 176 Pengfei Cao, Yuxing Li, Cuiwei Liu The Study of Oil-Pipeline Vulnerability-Capability Assessment Index Based on ISM... 177 Shuang Chen The Detection of High-temperature Pipe Leakage by Infrared Thermography... 184 Lizhen Zhang, Changhang Xu, Chen Guoming, Huandi Shi, Guoxing Han, Naiwang Zhou, Suping Ai Initial Temperature of Premixed Flame Propagation Characteristics Affect Simulation Research... 191 Liu Yu-Wei Numerical Simulation of in-service Welding Residual Strength Size Effect Based on Sysweld... 198 Guangfei Guo Introduction to API 570-Process Piping in-service Inspection... 199 Dennis Tong Fire Risk Management and Emergency Disposal Technology of Pipe Racks in Chemical Industrial Park... 200 Xuanya Liu Numerical Research of Pipeline Leakage Sound Field Based on Acoustic Emission Technique... 201 Huandi Shi The Analysis of the Difference Between China and American Oil & Gas Pipeline Safety Inspection Standards... 202 Min Qi, Shuai Lu, Dongfeng Zhao Security Risk Pre-Assessment Method for Overseas Oil Pipeline Projects... 211 Dongfeng Zhao, Cong An, Su Hu, Shuang Chen Refinery Mechanical Integrity Management Research... 219 Yujing Li, Yi Liu Effective Off-Site Incident Emergency Response Plan Development... 227 Allan Su Lessons Learn from Ptw (Permit To Work) Failure Incidents and Best Practices Sharing on Improvements... 234 Allan Su The Studies of Flame Propagation Simulation in the Pipeline Base on Fluent Software... 235 Fenglei Han, Hao Xiong Designing a Pipeline Asset Management System Using a Continual Improvement Life Cycle Approach - Applying Standards, Practices & Guidelines to Prevent Process Safety Incidents... 236 Joanna Sun, David A. Jones, Bibek Sapkota Corrosion Control and Monitoring Technology... 237 Lisa C. Hutto, Ethan Zhang, Ethan Zhang Application of S8000 System in the Polyethylene Key Unit... 246 Lei Guo, Wei Yang, Yi Zhang Pipeline Safety... 256 Lisa C. Hutto, Ethan Zhang HAZOP Study for Natural Gas Station in Urumqi, Xinjiang, China... 266 Yong Chen, Yuan Bai, Xiaolin Lai The Applied Research on Quantitative Risk Assessment Models and Software for High Pressure Gas Pipeline Network in Urumqi, Xinjian, China... 274 Yong Chen, Yuan Bai, Xiaolin Lai Study of Special Hazop Technology for SIL Determination... 280 Bin Tang, Shu Sun, Jundan Zhao, Shengsong Yang, Bin Liu Strengthen Fire Safety Management, to Build a Production Firewall Polyethylene Device... 293 Yuntao Guo, Jun Liu, Xiaobin Qiu Safety Management and the Use of Circulating Water Yards Chlorine Gas... 297 Haibo Yu, Jing Chen The Process Safety & Risk Management Analysis in the Hydrogen Long-distance-transportation... 303 Jiulai Huang, Renyuan Lin, Dong Xue Electrostatic Hazards in the Chemical Industry... 314 Vahid Ebadat

A Survey Study on Training Needs and Effectiveness for Responding Hazardous Material Incident in the Central Region of Taiwan... 329 Jyun-Hong Shen, Jao-Jia Horng, Chla-Chieh Shen Interactions Between Indigenous and Immobilized Microorganisms in Bioremediation of Petro- Contaminated Soil... 340 Han Yutong, Zhang Xiuxia, Bai Xuejing, Wu Haijie, Zhang Shoujuan, Zhang Han The Study of Three-Dimensional Fire Risk Analysis Technique and Its Application on a Semiconductor Cleanroom... 356 Yet-Pole I, Yi-Hao Huang The Development of an Integrated Quantitative Risk Analysis System and Its Application on a Complex Disaster with Toxic, Fire and Explosion Disasters... 365 Yet-Pole I, Yi-Hao Huang Extinguishing Efficiency of Liquid Nitrogen Against Trichlorosilane Fires... 377 Kuang-Yu Liao, Ke-Hun Liou, Jao-Jia Horng, Jyun-Hong Shen New Technology for Toxic and Flammable Gas Detection... 392 Rajat Barua, Peijun Xu A Call to Action Next Steps for Vision 20/20... 393 Scott Berger, Cheryl Grounds Pipeline Risk Assessment: Third Party Interference... 406 Annie Nguyen, Robert Weber Pipeline Integrity Management and the Inspection Technology... 407 Yuxing Li Some Thoughts on LOPA... 440 Jianming Zhao A Process Incident Caused by Different Fail-Safe Positions for a Control Valve Under Loss of Signal and Loss of Instrument Air... 452 Jan Windhorst Study on Corrosion and Protection of Process Pipeline for Marine High Acid Crude Oil Processing... 465 Weimin Gan Typical Potential Hazard and Safety Measures of Inter-plant Pipeline in Petrochemical Enterprises... 475 Xiaofeng Shen Analysis of Environmental Impact of Oil Pipeline Projects... 480 Haifeng Cui Design and Experimental Study of the CO2 Pipeline Relief Equipment in Industry Scale... 484 Xiaolu Guo Author Index