SCOPE OF WORK Contract of Work involving (A) Preparation /testing of Bag samples &sundry jobs (B) Supply of Samples to Labs 1.0 SCHEDULE-A( 2917 OPERATIONS PER YEAR) Part I(1978 OPERATIONS PER YEAR) Name of Work:-Provided services for Central lab Maintenance/Sampling & Sundry jobs 1.1 Maintaining of various Laboratories i.e. Central Lab, DM Lab, Ammonia & Urea Lab Unit I & II & Lab Store. 1.2 To bring various items from Main Store to Central Lab/Plant Labs. 1.3 Carrying manually the bottles of reagent, standard solutions and equipment s from Central Lab to all plant Laboratories and bring them back. 1.4 Installing and manning of High Volume Sampler (HVS) for continuous 8 Hrs. to monitor ambient air at four/five stations on alternate days or as per requirement and Installation of Pollution Control Equipment for Dust emission at Prilling Towers Urea Line-I & Line- II once in a week. 1.5 Installing and manning of High Volume Sampler (HVS) for continuous 24 Hrs. to monitor ambient air at four /five stations simultaneously once in a month or as per requirement. The frequency of sampling may increase or decrease, depending upon the statutory requirement of the state pollution control board & plant requirement. 1.6 Various points samples collection from Pre Treatment plant of Raw water, Filter water, clarifier water from I, II, III,& IV, drinking water, DM filter water, PTP filter water to Central lab. 1.7 Raw materials/chemicals/neem oil/caustic/acid samples from Main store, PDIL store, Cement Godown, Bagging Plant, DM Plant to Central Lab. 1.8 Urea product of Line-I from ET-3 Belt, Urea product of Line-II from ET-23 Belt(Twice in a day) & urea composite samples, Urea Rake sample from Bagging plant (twice in a day) to Central Lab.
1.9 Samples collection from Sewerage Treatment plant to Central lab. 2.0 Purging samples from Line-I &Line- II, GTG I, II, III & package boiler as per requirement. 2.1 Flue gas stack s monitoring from GTG I, II& III, HRU I, II& III, Primary reformer Ammonia Plant Line- I &, Line - II HRU Line II under statuary compliances of MP state pollution control board. 2.2 Ammonia product from Line-I, II, Storage I & II. 2.3 Gas sample of PV-108, PV133, PV165 from Line-I & II as per requirement. 2.4 Gas sample from NG, HDS, ZnO A & B of Line-I & II. 2.5 Carrying of LPG Cylinder from NFL Co-operative to Central Lab & DM Lab. 2.6 Carrying of Gas cylinders of H2, N2, Ar, N2O etc. from Main Store to Central Lab & Line-II Lab. 2.7 Cleaning Glass wares. 2.8 To supply reagent, glass wares from Central lab to Plant Laboratory & Day Log sheet from plant lab to Central lab. 2.9 Condensates sample from DM Plant to Central Lab 3.0 Oil samples from Ammonia Plant Line-I& II, Urea Plant Line-I& II, CPP, Township & Transformer of different area & Diesel sample from plants as required by plant people. 3.1 Cleaning of tubes & Petridis s for microbiological TBC & SRB etc.analysis. 3.2 Dak from different offices, photocopy etc. 3.2.1 Sundry job of Central lab, DM Lab, Line-I Lab & Chemical Stores etc. 3.2.2 All plant shut down Jobs & start up jobs, in exigency labours may be also call in shift duty.
3.2.3 Quantum of sampling job can be increased or decreased depending upon the plant requirement. 3.2.4 Any other jobs related to Labs can assigned by Sr. Manager (Lab) I/c 4.0 Part -II ( 939 OPERATIONS PER YEAR) Name of Work:-Provided services for intermittent jobs of un-skilled nature, for Urea Empty HDPE Bag samples preparation and testing as detailed below (450± 10% Bag Lots per year, subject to actual number of bag lots analyzed in our Lab). 4.1 The work involves Urea Empty HDPE Bag samples preparation and testing of bags for all destructive and non-destructive shall be as per IS 9755:2003 as revised upto date for the type I sacks & test of breaking strength width wise, lengthwise by IS 1969:1985 as revised upto date (Revelled strip test method) & test of bottom seam breaking strength by IS 9030:1979 as revised upto date & as per NIT guidelines given by corporate office. Out of the total no of selected bags (20 or 13) three test specimens each from width wise, length wise & bottom seam form each selected bag will be tested for strength parameter. (450± 10% lots per year). Branding test as per NIT guidelines. 4.2 In case of Lot-II, only the specific parameters will be tested as per NIT as required when Lot No. I do not meet the specifications (45± 10% lots per year). 4.3 The entire job will be conducted under the supervision and guidance of the relevant bag testing committee. Collection & shifting of cut out pieces of bags to the main store and cleaning of the work place. The chemicals required for branding test or any other test will be supplied by NFL free of cost.
SCHEDULE- B (1945 operations per year) Part I(1165 operations per year) Name of work: Provided Services for Supply of Samples to Labs in Rotating Shift. The rotating shift operation involves the work of carrying/transporting routine & special samples to Line-I & Line-II Labs as per the analysis schedule:- (i) Process gas samples from Prim.ref, Sec.ref, HT, MT, LT, Absorber I st, II nd,iii rd bed, Absorber out let, Methanator outlet, Syn. Conv. Inlet, New Synthesis Converter inlet & outlet of Ammonia Plant Line-I (ii) (iii) Purge Gas Recovery Plant (PGR) Gas samples from Fuel Gas outlet, Tail Gas outlet, Product Hydrogen Gas outlet, Purge Gas outlet of Ammonia plant Line-I. Carbon Di Oxide Recovery Plant (CDR) Gas Samples from CO2 product, Quencher In let,co2 Absorber outlet of Ammonia Plant Line- I (iv) Process gas samples from Prim-reformer, Sec. Reformer, HT,LT I st & II nd bed, Absorber I st, II nd III rd bed, Absorber out let, Methanator outlet, Syn. Convertor Inlet, New Synthesis Converter inlet & outlet, Purge Gas outlet of Ammonia Line-II. (v) GV Rich & Lean, semi lean etc. of Line-I & Line-II Ammonia plant (vi) BFW, Blow downs & Steams samples from RG, Syn, New Syn boilers of Ammonia plant line II. (vii) Passivated CO2 Gas samples from 11 Sec.,21 Sec.,31 Sec.& 41Sec. of Urea Plant Line-I & Line-II ) (viii) Instrument Air Dryer unit Dew point analysis of Ammonia Plant Line-II.
(ix) Drain samples of Ammonia & Urea Plant Line-II (twice or as required). (x) Product urea sample for Biuret analysis from ET23 belt of Line-II Urea plant. (xi) Blow Downs Samples etc. from CPP (night Shift).. (xii) Maintenance of Line II Lab and glassware Cleaning.. (xiii) Sundry Jobs of Line II Lab. (xiv) The quantum of sampling jobs can be increased or decreased depending upon the plant requirement. (xv) Any other jobs related to Labs, assigned by Sr. Manager (Lab) I/c. Part- II (780 operations per year) Name of work: Provided Services for Supply of Samples to Labs in General Shift. General shift operation involves the work of carrying routine & special samples of Line-I & Line-II as per the general shift analysis schedule:- i) Natural gas sample 1 st & 2 nd half to Central Lab ii) BFW, Blow downs & Steams samples from RG, Syn, New Syn boilers of Ammonia plant line I. iii) Carbon Di Oxide Recovery Plant(CDR) Samples from Rich, lean, Semi lean, I st wash,ii nd wash & Reclaimer sample points of Ammonia Plant Line-I. iv) Hydrolyzer samples from P14, P18, V6, P33 and V9 etc. of Urea plant Line-I. v) Product urea sample for Biuret analysis at 11 Hrs. & 15 Hrs. from ET3 belt of Urea plant Line-I. vi) Drains samples from Ammonia & Urea Battery limit of Line I (twice or as per required).
vii) viii) Urea process Samples from R1,E1,E2,E3,V3,V8 etc. including condensates & ammonia pumps A,B&C plunger samples of Urea Plant Line-I. Urea process Samples from R1,E1,E2,E3,V3,V8 etc. including ammonia pumps A,B&C plunger samples of Urea Plant Line-II. ix) Dew point analysis Samples from Instrument Nitrogen gas & Instrument Air Dryer unit I st, II nd III rd in shift or as per requirement of Ammonia plant Line-I. x) Blow Downs & Steams Samples etc. from CPP (A &B Shift) xi) Samples of DM plant streams 1, 2, 3 & 4 including condensate Units. xii) xiii) Purging samples from GTG1, GTG2, GTG3, HRU1, HRU2, HRU3, PB & DM streams of CPP & DM Plant Maintenance of Line-I & DM Lab and glassware cleaning. xiv) The quantum of sampling jobs can be increased or decreased depending upon the plants requirement. xv) Sundry job of, Line-I Lab & DM lab etc. xvi) Plant shut down & Start up jobs, in exigency labours may be also call in shift duty. xvii) Quantum of sampling jobs can be increased or decreased depending upon the plant requirement. xviii) Any other jobs related to Labs, assigned by Sr. Manager (Lab) I/c
1.0 Remark 1.1 At any stage, if it is felt that any of the workers/technical staff is not capable, contractor will have to change with a competent man. Further, in case the conduct of any of the workers/employee engaged is found undesirable the contractor to replace the person with a suitable substitute. It would be the responsibility of the contractor to get the job done to the entire satisfaction of Lab-in-charge. 1.2 The contractor shall maintain absolute secrecy with regard to all matters pertaining to NFL 1.3 The contractor has to give at least one month notice, if any labour is to be Retrenched. 1.4 Contractor shall full fill all General, Special, and Technical Terms, Conditions and Obligation of contractors mention in Annexure`A in NIT applicable under this contract. 1.5 Contractor must full fill all compliances of forms number 302 A, B,C applicable under Contract Labour (Regulation & Abolition) Act. 1.6 Overtime as per Factories Act, 1948 is to be paid by contractor to his labours 1.7 Labour insurance compliances as per rules 1.8 Penalties as per GTC