PRM Plant Resource Manager FieldConnex Advanced Diagnostics Integrated physical layer diagnostics for fi eldbus www.pepperl-fuchs.com www.yokogawa.com
Availability + Diagnostics = Predictability YOKOGAWA + PEPPERL+FUCHS = Process Plant Peak Performance Plant Resource Manager (PRM) is a key platform for the Yokogawa VigilantPlant Asset Excellence initiative. An online and centralized automation asset management system, PRM helps both operators and maintenance personnel prevent downtime, and reduces maintenance costs for operational excellence. With PRM and intelligent field devices, operators and maintenance personnel can monitor the condition of plant assets remotely. PRM s diagnostic functions detect early signs of performance deterioration such as valve sticking and impulse line blocking. By limiting excessive preventive maintenance and enabling more predictive and proactive maintenance, PRM opens the way to Asset Predictability. Pepperl+Fuchs is the global leader in intrinsic safety interfaces, fieldbus and HART solutions, remote I/O, AS-Interface, and purge/pressurization systems. Our solutions are employed in a variety of industries, including oil and gas, chemical, pharmaceutical, refining, wastewater management, automotive production, and printing processes. With the most comprehensive line of industrial automation products available today, Pepperl+Fuchs is uniquely qualified to provide solutions for hazardous locations and complex applications. Pepperl+Fuchs is honored to partner with Yokogawa, and looks forward to many more years of success through our relationship.
Complete Device Integration via Fieldbus Simplifying Plant Automation All field devices connect to the host system via FOUNDATION fieldbus H1. This fieldbus transmits data with high accuracy and power via a single two-wire cable to up to 31 devices per segment. FieldConnex provides the infrastructure: power supplies, installation equipment and accessories for a reliable connection between any field device and the Yokogawa CENTUM system. The entire installation is continuously monitored by the Advanced Diagnostic Module integrated in the FieldConnex power supply. Create Benefits for End Users and Plant Operators Minimize installation Speed up comissioning Increase plant uptime Simplify verification of explosion protection Engineering Companies Reduce planning effort Eliminate unnecessary engineering Document the complete segment for plant hand over Maintenance Teams Plan work proactively Reduce number of outages Maximize device usage
Case study comparing capital and operational expenditures with 1,200 instruments: Fieldbus Diagnostics without with Results 4...20 ma ADM ADM Construction and commissioning times in man days Operational maintenance times in man days 46.5 21.5 1.6 37.5 12.5 1.6 Case study from Pepperl+Fuchs Technical White Paper: Advanced Online Physical Layer Diagnostics 12/2006 #198641 Advanced Physical Layer Diagnostics The key to superior plant performance: full diagnostics integration Everyone involved with fieldbus on a process plant can reduce cost and effort when utilizing Advanced Diagnostics: Plant performance depends more and more on up-to-date information from field devices. This information organized in PRM, enables proactive plant upkeep, reduces maintenance cost and keeps the plant performing at peek levels. To utilize increased asset health information, the communication media must run absolutely error free. The Advanced Diagnostic Module (ADM) monitors the physical layer health to ensure maximum availability of the fieldbus infrastructure. It detects degrading conditions or faults occurring on the fieldbus itself. It is integrated into the fieldbus power supply and continuously monitors the physical layer. Any change in the installation such as a worsening ground fault caused by water ingress is detected before the change becomes critical to plant performance. Plants go online faster: Segment commissioning on the critical path to plant start-up is reduced by more than 80%. The commissioning wizard automatically creates comprehensive and accurate documentation for plant handover and future reference. No surprises with online warnings and alarms: The fieldbus physical layer remains in plain sight plant up-time is increased. Fieldbus maintenance proactive with detailed diagnostic information available with a few mouse clicks and without the hassle of handheld tools.
Intuitive status icons change colors depending on the diagnostic conditions. Maintenance personnel can easily focus on specific segments that require attention. The Device Viewer window displays real-time diagnostic and trend data for field devices. Right-click to access full details about the physical layer via DTM-Works. Integration of the ADM in PRM Monitoring the physical layer is now an integral part of PRM. And configuration of the ADM is just as easy. Physical layer in plain sight without the configuration hassle Now physical layer diagnostics is integrated into the intuitive look and feel of PRM. Operators and maintenance personnel can get to the right information at the right time, enabling proactive responses to system messages. Automated configuration Software tools read PRM s plant engineering data and automatically generate the configuration for the ADM. The physical layer of the fieldbus as presented by the ADM now appears as a managable asset in PRM. Continuous monitoring The system is now set up for online physical layer diagnostics. From commissioning and online monitoring to review and interpretation by maintenance teams, everything is ready to get the plant started and keep it online. Historian and integrated oscillosopes are included for in-depth analysis of your fieldbus segments. Actionable information The ADM is now fully integrated into PRM. Plant personnel find Operator Guide Message and Maintenance Guidance Message in the usual places. The FieldConnex Diagnostic Manager is only one mouse click away, providing details to the segment in question with actionable information: data on potential problems and possible remedies.
The Advanced Diagnostic Module Advanced Diagnostics Module (ADM) for FOUNDATION fieldbus by Pepperl+Fuchs The FieldConnex Advanced Diagnostic Module (ADM) for the FieldConnex Power Hub system provides real-time monitoring and local data storage of physical layer values for up to four fieldbus segments. It automatically triggers alarm messages and allows easy node commissioning and remote access for troubleshooting. The Advanced Diagnostic Module, in conjunction with the Diagnostic Manager, allows live monitoring from the control room or remotely by an off-site fieldbus expert. To aid in troubleshooting, the ADM offers specifics on network characteristics such as crosstalk/noise, signal jitter, and resonance and can pinpoint exact problems on the physical layer. A powerful integrated oscilloscope provides a detailed view on network communication and significantly enhances troubleshooting. Fieldbus-specific triggers enable the fieldbus engineer to troubleshoot complex errors that would be otherwise hard to find. The ADM and Diagnostic Manager supply everything necessary for quick diagnosis and a faster repair time. The ADM communicates via the industry-standard RS485 network to provide a robust independent network ensuring that your physical layer structure is not affected by tools connected directly to the segment. Unlike other monitoring systems, ADM always remains passive and independent of the segment. It frees up your host inputs and ensures the maximum bandwidth is available on each segment, while ensuring the most accurate monitoring and analysis of your fieldbus. It allows access even if the segment is down.
Options to take control of FOUNDATION fieldbus Applications and Features Solution HD2-DM-A DM-AM-KIT KT-MB-DMA DTM-FC.AD* Features and Measurement Plug-in module for FieldConnex Power Hub system supporting four segments with remote access Mobile module for single segment check-out and troubleshooting Stand-alone module and motherboard for upgrade of any fieldbus segment Diagnostic Manager Professional Edition for the FieldConnex Advanced Diagnostic Module - Wizard for commissioning including automated documentation - Detailed measurements and monitoring per device and segment - Integrated oscilloscope for detailed view and troubleshooting - Remote diagnostics included Approved plugin for PRM ver 3.02 and FieldMate R1.02.10 Selection of Physical Layer Diagnostics Bulk power health Segment voltage and current Ground leakage or fault Segment noise Device signal level Signal polarity Signal jitter Selection of communication statistics Segment live list CRC error counter (Cyclic Redundancy Check) Frame error counter Number of received frames Advanced Diagnostic Module HD2-DM-A integrated into the FieldConnex Power Hub Mobile Advanced Diagnostic Module DM-AM-KIT available for single segment monitoring Stand-alone Diagnostic Module KT-MB-DMA for upgrading existing fieldbus systems FieldConnex Power Hub with special plug-in connectors for PRM. Integrated Advanced Diagnostic Module.
More Information? See Pepperl+Fuchs Yokogawa web portal: yokogawa.pepperl-fuchs.com Worldwide Headquarters Pepperl+Fuchs GmbH Königsberger Alee 87 68307 Mannheim Germany Tel. +49 621 776-0 Fax +49 621 776-1000 e-mail: pa-info@de.pepperl-fuchs.com USA Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Cleveland-USA Tel. +1330 4253555 Fax +1 330 4254607 e-mail: pa-info@us.pepperl-fuchs.com Asia Pacific Headquarters Pepperl+Fuchs Pte Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Company Registration No. 199003130E Tel. +65 67799091 Fax +65 68731637 e-mail: pa-info@sg.pepperl-fuchs.com YOKOGAWA ELECTRIC CORPORATION World Headquarters 9-32, Nakacho 2-chome, Musashino-shi, Tokyo 180-8750, Japan http://www.yokogawa.com/ YOKOGAWA CORPORATION OF AMERICA 2 Dart Road Newnan, Georgia 30265, USA http://www.yokogawa.com/us/ YOKOGAWA EUROPE B.V. Databankweg 20, 3821 AL Amersfoort, The Netherlands http://www.yokogawa.com/eu/ YOKOGAWA ENGINEERING ASIA PTE LTD. 5 Bedok South Road, Singapore 469270, Singapore http://www.yokogawa.com/sg/ YOKOGAWA CHINA CO., LTD. K.Wah Centre 28, 29F, 1010 Huai Hai Zhong Rd., Shanghai 200031, China http://www.yokogawa.com/cn/ YOKOGAWA MIDDLE EAST B.S.C (c) P.O. Box 10070, Manama Building 577, Road 2516, Busaiteen 225, Muharraq, Bahrain http://www.yokogawa.com/bh/ Trademarks All brand or product names of Yokogawa Electric Corporation in this bulletin are trademarks or registered trademarks of Yokogawa Electric Corporation. All brand or product namnes of Pepperl+Fuchs GmbH in this bulletin are trademarks or registered trademarks of Pepperl+Fuchs GmbH. All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders. www.pepperl-fuchs.com www.yokogawa.com Subject to modification without notice Copyright PEPPERL+FUCHS Printed in Germany Part. No. 208881 04/08 00