Die-Casting Selector Guide

Die-Casting Selector Guide

2 Henkel Die-casting Solutions Henkel Die-casting Solutions 3 Henkel Introduction Die-casting Industrial Value Chain Henkel offers full front-end solutions for metal forming and coating process. We improve overall manufacturing efficiency and quality for customers with sustainable technologies. COATINGS INGOTS MELTING Henkel is the world market leader of innovative coatings and lubricant dispersions. Our lubricant coatings provide clean, long-lasting lubrication and protection to metal and rubber substrate, while our specialty lubricants are widely used in steel forging, aluminum casting and other manufacturing processes for components that are crucial to the automotive and aerospace industries. include: Die Lubricants Plunger Lubricants Ladle Coatings Trimming Lubricants Service Lubricants CASTING TRIMMING LUBRICANTS TRIMMING Combined with an unmatched level of knowledge, quality, innovation and technical support, Henkel provides the most comprehensive line of metal solutions to optimize the process and maximize success. Our technical service representatives provide hands-on help to ensure our customers needs are met anywhere in the world. HEAT TREATMENT MACHINING Global market reach Unmatched R&D and technical support Process cost saving DIE LUBRICANTS PLUNGER LUBRICANTS SERVICE LUBRICANTS Environmentally sustainable solutions available Wide range of products ASSEMBLY

4 Henkel Die-casting Solutions Henkel Die-casting Solutions 5 Industries & Substrates Covered Industries Served Metals Cast Henkel offers metalcasting solutions for light-metal, steel and cast-iron applications to a variety of industries including aerospace, transportation and other various industries. Henkel s die-casting lubricants could be used in diversified substrates, the main substrates and their melting temperatures are as follows. Automotive production (Both for automotive and Motocycle) Electronic components Hard Disc Drivers Printer Parts VTR Cylinder Head Hard Disc Driver Motor Bracket Zinc Precision Parts Engine Parts Car Air Compressors Turbo Charger Steering Parts Cylinder head Home appliance components Aviation components Agriculture machine Building and construction equipment Alloys Melting Temperatures Aluminium 660 C Magnesium 650 C Zinc 420 C Lead 328 C Tin 232 C Copper 1083 C Brass 900 C

6 Henkel Die-casting Solutions Henkel Die-casting Solutions 7 Overview of Bonderite High Pressure Die-Casting -Die Lubricants Bonderite L-CA 639S Bonderite L-CA 333 Serious We provide die management technology to optimize productivity and reduce unit component manufacturing cost. The Bondertie L-CA release agents water-based range are specifically designed for the high pressure die casting of aluminum, magnesium and other non-ferrous metals. All Bonderite L-CA provide superior release and lubrication at extremely cost-effective dilution ratios. The wide range of Bonderite L-CA release agents formulations allows for specialist products for niche applications, including very thin casting, radiators or structural castings. Higher wetting temperature protect dies and allow higher production rates Highly concentrated products and advanced formulation allow extremely high dilution ratios (up to 1:300) Very clean and paintable castings with high surface finish (e.g. special formulations for electronic applications) Wax-free or Silicon-free formulations are available, extend die life and down-time High shear stability No build up Resistance to bacterial attack Hard water stable Superior emulsion stability Recyclable Dilution Ratio 50-120 Varies with series Energy & Climate Highly concentrated products = reduced transport costs ①Ladle Coatings ③Die release agents ②Plunger lubricants ④Hot spot lubricants Superior release properties which reduce the need for additional antiweld pastes in many cases. Aluminium and magnesium pressure die casting. Big castings on big presses with automatic application, particularly on hot dies. A flexible and forgiving product series that is also suitable for smaller castings. It is with the properties of higher dilution ratio, high wetting and sliding lubrication properties at wide range of die temperature, clean environmental friendly. Bonderite L-CA CP 503S 180-200 Very thin or structural castings, or where laser weldability is required. Especially ideal for Mg and vacural casting. Bonderite L-CA CP 780 160-300 Large castings on big presses with automatic application, particularly on hot dies. Particularly suitable for heavy section castings and for Mg casting. Bonderite L-CA CP 571A 60-150 Excellent all purpose release agent, providing good release and clean castings. Bonderite L-CA CP 581 40-150 Where a silicon oil-free product is demanded. Bonderite L-CA CP 579 70-150 Small to mid-size presses where good release and shiny parts are most important. Bonderite L-CA CP 517M (11%) also available. Bonderite L-CA CP 543 40-100 Medium size presses, very flexible product & where price is important. Contains mineral oil and low wax content. Bonderite L-CA CP 715R 40-60 Radiator casting. Only for use with Bonderite L-CA DCLP equipment, an innovative and fully integrated lubrication solution designed to meet all the requirements of pressure die casting and Thixo casting. It is based on a principle of individual thermal die management and lubrication, ensuring that every die is given optimum treatment. Bonderite L-CA DCLP Bonderite L-CA CP 747 100-200 Large castings on big presses with automatic application, particularly on hot dies. Particularly suitable for heavy section castings and for Mg castings. Bonderite L-CA CP 1002 60-160 Wax-free formulation; Strengthen wetted capability at high temperature; Especially suitable for magnalium casting. Sustainability Water & Waste Water High wetting temperatures reduce cooling-water needs

8 Henkel Die-casting Solutions Henkel Die-casting Solutions 9 Overview of Bonderite High Pressure Die-Casting (continued) Overview of Bonderite Low Pressure and Gravity Die Casting Plunger Lubricant Machining efficiency is another key fact to high productivity of die caster. Henkel water-based, oil-based and dry plunger lubricants keeps your machines running at peak efficiency. Dilution Ratio Bonderite L-CA PL 2002 Supplied for plunger Graphite in Oil Plunger Lubricant, excellent lubricity that will extend plunger life. Good shelf life and stability. Bonderite L-CA PL 66005 Non-graphite oil-based plunger lubricant. Henkel s lubricants are suitable for stamping, trimming, cutting and grinding procedures. Variety of chemicals including straight oils, soluble oils, emulsions, semi-synthetics, synthetics or dry films are available in these procedures. Bonderite L-CA 686 Supplied or diluted with water 1:1 for plunger, can dilute up to 1:4 Non-graphite water-based plunger lubricant. Henkel has the proven technology for aluminum wheels and other high safety performance castings. Bonderite L-CA CT 480 Non graphite, amide-free wax pellet, solid plunger lubricant. Require applicator. Ladle Coating & Others Ladle coating & Others, hot-spot lubricants, start-up coating and pin & slide lubricant are also the key factors to your success. Dilution Ratio Solvent-free Improved metal fluidity Improved surface finish Superior coating life on the die surface Particles Insulation Properties Conductivity Value (W/mK) Bonderite L-CA CG 555 Very Coarse High 5.5 Roughness peels oxide layer from alloy during pour. Bonderite L-CA 395 Coarse High 4.5 Roughness peels oxide layer from alloy during pour. Bonderite L-CA 696 Supplied for auxiliary Long coating life, prolongs the life of protected items. Excellent ladle and launder coating. Bonderite L-CA 5099 Supplied for auxiliary Hot-spot lubricants, anti-solder paste. Excellent prevention of welding. Bonderite L-CA C 412 Start-up coating or sometimes used as hot-spot lubricant. Aluminium/Graphite pigmented grease. Bonderite L-CA CG 595 Medium High 9.0 Good insulating properties from a smooth film coating. Pin & slide lubricant, excellent die parts protector from high temperature and corrosive environment, long lasting. Bonderite L-CA CL-101 Fine Low 11.5 High lubricity and release properties forecasting automotive wheels and components where low porosity is required. Bonderite L-GP AGU+

10 Henkel Die-casting Solutions Henkel Die-casting Solutions 11 Sustainability Global 100 Most Sustainable Corporations in the World Listed 5th year in a row Industry sector leader for 5 years Listed for 3rd time Listed for 1st time Targets 10% more NES per production unit Henkel's commitment to leadership in sustainability is deeply embedded in our values. Maintaining a balance between economic success, protection of the environment, and social responsibility has been fundamental to our corporate culture for decades. Our pursuit of sustainability is both long-term and entrepreneurial in nature, covering all of our activities throughout the value chain. Having invested many years of focused effort in the cause of sustainable development, we have built up an excellent reputation as a company with globally leading positions in this arena. Our long-term Sustainability Strategy has been developed to address one of the central challenges we will face: to decouple growth from resource consumption. At the heart of this strategy is the simple, yet challenging, ambition: to achieve more with less and to triple our efficiency by 2030. We are convinced that in the long run, sustainability is essential to take our business success into the future, and have outlined our targets and six focal areas as shown below: More social progress and better quality of life 20% safer per million hours worked 15% less energy per production unit 15% less water per production unit 15% less waste per production unit Reduced footprint

The data contained herein is intended as reference only. Some products / package sizes may not be available in your country or may have a lead time. Please contact your local Henkel subsidiary for assistance and recommendation on specifications and applications of these products. Contact us at: www.henkel.asia/metals HENKEL ASIA-PACIFIC & CHINA HEADQUARTERS No. 928 Zhangheng Road Zhangjiang High-Tech Park Pudong New District Shanghai 201203, P.R. China Tel: +86-21-2891 8000 Fax: +86-21-2891 8971 AUSTRALIA HENKEL AUSTRALIA PTY LTD. 135-141 Canterbury Road Kilsyth, Victoria 3137 Melbourne, Australia Tel: +61-3-9724 6444 Fax: +61-3-9761 4539 JAPAN HENKEL JAPAN LTD. HENKEL TECHNOLOGY CENTER 27-7 Shin Isogo-cho Isogo-ku, Yokohama 235-0017, Japan Tel: +81-45-758 1800 Fax: +81-45-758 1851 KOREA HENKEL TECHNOLOGIES 8/F, Henkel Tower 418 Mapo-dong, Mapo-gu, Seoul 121-734, South Korea Tel: +82-2-3279 1700 Fax: +82-2-3273 4663 TAIWAN HENKEL TAIWAN LTD. 10/F, 866 Zhongzheng Road Zhonghe District New Taipei City 235, Taiwan Tel: +866-2-2227 1988 Fax: +866-2-2226 8699 THAILAND HENKEL THAILAND LTD. 35/F, Central World Tower 999/9 Rama 1 Road Khwaeng Pathumwan Khet Pathumwan Bangkok 10330, Thailand Tel: +66-2-209 8000 Fax: +66-2-209 8008 All trademarks, except where otherwise noted, are the properties of or used under license by Henkel Corporation. TM Designate trademarks of Henkel Corporation. Copyright 2014. Henkel Corporation. All rights reserved. APH-ATT-046 (03/2014)